Power increasing and speed increasing method of brushless permanent magnet motor

文档序号:1675200 发布日期:2019-12-31 浏览:10次 中文

阅读说明:本技术 一种无刷永磁电机的增功提速方法 (Power increasing and speed increasing method of brushless permanent magnet motor ) 是由 张继美 杨洪开 于 2019-10-23 设计创作,主要内容包括:本发明提供了一种无刷永磁电机的增功提速方法,其步骤在于:首先,对主定子中的绕组按照一定顺序通电,主转子产生的磁场与主定子产生的磁场为九十度空间角而产生扭矩,驱动主转子转动且主转子将动力向外输出;而后,当需要提升主电机的功率,启动增功调速装置驱动辅助转子靠近辅助定子相互靠近运动,而后,对辅助定子中的绕组按照一定的顺序通电,辅助转子产生的磁场与辅助定子产生的磁场相互作用且为九十度空间角而产生扭矩,主转子的扭矩增大并且主电机的功率增大;最后,当需要提升主转子的转速时,启动增功调速装置驱动辅助转子靠近辅助定子相互远离运动,使辅助转子产生的磁场与辅助定子产生的磁场相互作用减弱,主转子的转速增大。(The invention provides a power increasing and speed increasing method of a brushless permanent magnet motor, which comprises the following steps: firstly, a winding in a main stator is electrified according to a certain sequence, a magnetic field generated by a main rotor and a magnetic field generated by the main stator form a ninety-degree space angle to generate torque, the main rotor is driven to rotate, and power is output outwards by the main rotor; then, when the power of the main motor needs to be increased, the power-increasing speed-regulating device is started to drive the auxiliary rotor to move close to the auxiliary stator, then, the windings in the auxiliary stator are electrified in a certain sequence, the magnetic field generated by the auxiliary rotor and the magnetic field generated by the auxiliary stator interact with each other and generate torque for a ninety-degree space angle, the torque of the main rotor is increased, and the power of the main motor is increased; finally, when the rotating speed of the main rotor needs to be increased, the power-increasing speed regulating device is started to drive the auxiliary rotor to move away from the auxiliary stator, so that the interaction between the magnetic field generated by the auxiliary rotor and the magnetic field generated by the auxiliary stator is weakened, and the rotating speed of the main rotor is increased.)

1. A power increasing and speed increasing method of a brushless permanent magnet motor comprises the following steps:

a normal operation stage;

s1: the independent electronic commutator and the position sensor are mutually matched to electrify the windings in the main stator according to a certain sequence, the magnetic field generated by the main rotor and the magnetic field generated by the main stator form a space angle of ninety degrees to generate torque, the main rotor is driven to rotate, and the main rotor outputs power outwards;

the main motor comprises a main stator, a main rotor, an independent electronic commutator and a rotor position sensor, the auxiliary motor comprises an auxiliary stator, an auxiliary rotor, an independent electronic commutator and a rotor position sensor, the auxiliary rotor is coaxially and fixedly connected with the main rotor, the auxiliary rotor is movably arranged and the distance between the auxiliary rotor and the auxiliary stator is adjustable, the auxiliary rotor and the auxiliary stator are far away from each other in an initial state, and the power increasing and speed adjusting device is used for adjusting the distance between the auxiliary rotor and the auxiliary stator;

the electronic commutator comprises a power conversion circuit and a control circuit, and is matched with the position sensor to control the direct current electrifying sequence of the windings in the main stator/the auxiliary stator and enable the magnetic field generated by the main rotor and the magnetic field generated by the main stator/the magnetic field generated by the auxiliary rotor and the magnetic field generated by the auxiliary stator to always keep a space angle of ninety degrees;

the mounting machine shell comprises an annular shell, the main stator comprises a first mounting ring coaxially and fixedly embedded on the inner circular surface of the shell, a first armature winding is fixedly embedded on the inner circular surface of the first mounting ring, the first armature winding is provided with a plurality of armature windings and is arranged in an array mode along the circumferential direction of the first mounting ring, a limiting ring is coaxially and fixedly arranged on the side surface of the shell, and the limiting ring and the first armature winding are arranged in an opposite mode;

the outer side surface of the limiting ring is fixedly provided with guide rods which are parallel to the axial direction of the shell and extend outwards, the guide rods are provided with four guide rods which are arranged in an array mode along the circumferential direction of the limiting ring, the guide rods are fixedly sleeved with a support bracket, one end of each guide rod, which is far away from the limiting ring, is coaxially and fixedly provided with a limiting bolt for restraining the support bracket, the support bracket is fixedly provided with a stabilizing sleeve which is coaxially arranged with the shell, the stabilizing sleeve is fixedly connected with the support bracket into a whole, the main rotor is coaxially and rotatably arranged in the two stabilizing sleeves which are symmetrically arranged left and right, the main rotor comprises a main shaft which is coaxially and movably arranged in the two stabilizing sleeves in a penetrating mode, a bearing is fixedly sleeved between the main shaft and the stabilizing sleeve, the main shaft is coaxially and fixedly sleeved with a first mounting disk and a first mounting disk which is positioned between the first, the length direction of the first permanent magnets is parallel to the axial direction of the first mounting disc, the width direction of the first permanent magnets is parallel to the tangential direction of the circumference of the first mounting disc, and the first permanent magnets are arranged in an array mode along the circumferential direction of the first mounting disc;

in the working process of the main motor, the independent electronic commutator and the position sensor are matched with each other to electrify the first armature winding according to a certain sequence, the first armature winding generates a magnetic field, the magnetic field always keeps a space angle of ninety degrees with the permanent magnet, the main shaft forms torque and rotates around the axis of the main shaft under the action of magnetic force, and an output shaft of the main shaft is connected with external equipment and outputs power outwards;

(II) increasing power and operating;

s2: when the power of the main motor needs to be increased, the power-increasing speed-regulating device is started to drive the auxiliary rotor to move close to the auxiliary stator, then an independent electronic commutator and a position sensor are matched with each other to electrify a winding in the auxiliary stator according to a certain sequence, a magnetic field generated by the auxiliary rotor and a magnetic field generated by the auxiliary stator interact and generate a torque for a ninety-degree space angle, the torque of the main rotor is increased, and the power of the main motor is increased;

the auxiliary stator comprises an annular mounting frame which is positioned between a bearing bracket and a limiting ring and coaxially sleeved outside a main shaft, external bulges are fixedly arranged on the outer circular surface of the mounting frame, four external bulges are arranged in an array along the circumferential direction of the mounting frame, the external bulges correspond to guide rods one by one, the external bulges are movably sleeved on the guide rods, the external bulges and the guide rods form sliding guide fit along the axial direction parallel to the main shaft, an annular connecting plate is coaxially and fixedly arranged on one end surface of the mounting frame, which is close to the limiting ring, an annular mounting ring II is coaxially and fixedly arranged on one end surface of the connecting plate, which is close to the limiting ring, an opening size formed by a mounting conical surface I is set on one end surface of the mounting ring II, the opening size formed by the mounting conical surface I is narrowed from the bearing bracket to the limiting ring, an armature winding II which is obliquely arranged is fixedly embedded on the mounting conical surface I, and, the armature windings II are provided with a plurality of armature windings and are arranged in an array mode along the circumferential direction of the mounting ring II, and the armature windings II are far away from the limiting ring in the initial state;

the auxiliary rotor comprises a second mounting disc which is coaxially and fixedly sleeved on the main shaft and is positioned on one side of the first mounting disc, the second mounting disc and the first mounting disc are arranged in the same diameter mode, one end face of the second mounting disc, which is far away from the first mounting disc, is fixedly connected with one end face of the second mounting disc, the other end face of the second mounting disc, which is far away from the first mounting disc, is provided with a second mounting conical surface, the second mounting conical surface and the first mounting conical surface are oppositely arranged and are parallel to each other, a second rectangular permanent magnet is fixedly embedded in the second mounting conical surface, the length direction of the second permanent magnet is parallel to the inclination direction of the second mounting conical surface, the width direction of the second permanent magnet is parallel to the tangential direction of the circumference of the second mounting;

in the working process of the auxiliary motor, when the output power of the main motor needs to be increased, the power-increasing speed-regulating device starts to operate and drives the mounting frame to slide along the guide rod to be close to the limiting ring, the mounting frame drives the auxiliary stator to integrally slide close to the limiting ring synchronously, the distance between the armature winding II and the permanent magnet II is gradually reduced to be close to each other, then the independent electronic commutator is matched with the position sensor to electrify the armature winding II according to a certain sequence, the armature winding II generates a magnetic field, the magnetic field and the permanent magnet II always keep a ninety-degree space angle, under the action of the magnetic force, the torque of the main shaft is increased, and the output power of the main motor is increased;

(III) a speed-up operation stage;

s3: when the rotating speed of the main rotor needs to be increased, the power-increasing speed-regulating device is started to drive the auxiliary rotor to move away from the auxiliary stator, so that the interaction between the magnetic field generated by the auxiliary rotor and the magnetic field generated by the auxiliary stator is weakened, and the rotating speed of the main rotor is increased;

in the working process of the power increasing and speed regulating device, when the auxiliary stator needs to be close to the auxiliary rotor to move, a user starts the stepping motor to rotate forwards, the stepping motor drives the gear to rotate clockwise, the gear drives the two pushing sliding blocks to mutually approach and slide along the guiding direction of the guide groove, the pushing sliding blocks drive the linkage frames to mutually approach and slide, and the linkage frames drive the auxiliary stator to slide close to the auxiliary rotor; when the auxiliary stator is far away from the auxiliary rotor to move, a user starts the stepping motor to rotate reversely, the stepping motor drives the driving gear to rotate anticlockwise, the gear drives the two pushing sliding blocks to move away from each other along the guiding direction of the guide groove, the pushing sliding blocks drive the linkage frame to move away from each other, and the linkage frame drives the auxiliary stator to move away from the auxiliary rotor.

2. The power increasing and speed increasing method of a brushless permanent magnet motor according to claim 1, wherein a first junction box and a second junction box are fixedly arranged on the outer circumferential surface of the housing, the first junction box is used for laying connection with a first armature winding connection circuit, and the second junction box is used for laying connection with a second armature winding connection circuit.

3. The power increasing and speed increasing method of a brushless permanent magnet motor according to claim 1, wherein the mounting frame is fixedly provided with a linkage frame for controlling the distance between the auxiliary rotor and the auxiliary stator, the power increasing and speed adjusting device comprises two guide grooves which are fixedly arranged on the outer circumferential surface of the housing and penetrate through the housing in the left-right direction parallel to the axial direction of the housing, the two guide grooves are arranged in parallel and are arranged at intervals, a cover plate is fixedly arranged at the notch of each guide groove, a rectangular pushing slide block which is arranged in parallel to the axial direction of the housing is movably arranged in each guide groove, the two pushing slide blocks are arranged in central symmetry along the radial direction of the housing, the pushing slide block extends to the outer part of each guide groove along the length direction of the pushing slide block, the pushing slide block and the guide grooves form sliding guide fit along the axial direction parallel to the housing, the outer circumferential surface of the housing is also provided with a circular inner sunken groove, the inner sunken groove is positioned between the, the inner sunken groove is radially arranged along the shell in the groove depth direction, a gear is coaxially and rotatably arranged in the inner sunken groove, racks meshed with the gear are arranged on one end face, close to each other, of the abutting and pushing sliding blocks, one end of one abutting and pushing sliding block is fixedly connected with the left side linkage frame, the other end of the abutting and pushing sliding block movably penetrates through the right side linkage frame, one end of the other abutting and pushing sliding block is fixedly connected with the right side linkage frame, and the other end of the abutting and pushing sliding block movably penetrates through the left side linkage frame;

a stepping motor is fixedly arranged on the cover plate, and an output shaft of the stepping motor movably penetrates through the cover plate and is coaxially and fixedly connected with the gear.

Technical Field

The invention relates to a brushless permanent magnet motor, in particular to a power increasing and speed increasing method of the brushless permanent magnet motor.

Background

The permanent magnet brushless motor can be regarded as a direct current motor which replaces mechanical commutation with an electronic commutation device, the permanent magnet brushless motor mainly comprises a permanent magnet motor body, a rotor position sensor and an electronic commutation circuit, along with the gradual maturity of the permanent magnet brushless motor, the market occupancy of the permanent magnet brushless motor is also increased year by year, the permanent magnet brushless motor is widely applied to aerospace, automobiles, national defense and daily production life, compared with a common motor, the permanent magnet brushless motor has the advantages of simple and reliable structure, small volume, high efficiency and small no-load current, the electronic commutation is used for replacing the traditional mechanical commutation, no abrasion, low failure rate and about 6 times longer service life than a brush motor, but the brushless permanent magnet motor also has certain defects, such as constant maximum output power, constant highest rotating speed of an output shaft and no adjustment, so that the application scope of the brushless permanent magnet motor is limited, therefore, the invention needs to provide a power increasing and speed increasing method of the brushless permanent magnet motor, which has the advantages of ingenious structure, simple principle, convenient operation and use and capability of obtaining higher output rotating speed.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention aims to provide the power increasing and speed increasing method of the brushless permanent magnet motor, which has the advantages of ingenious structure, simple principle and convenience in operation and use and can obtain higher output rotating speed.

In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows.

A power increasing and speed increasing method of a brushless permanent magnet motor comprises the following steps:

a normal operation stage;

s1: the independent electronic commutator and the position sensor are mutually matched to electrify the windings in the main stator according to a certain sequence, the magnetic field generated by the main rotor and the magnetic field generated by the main stator form a space angle of ninety degrees to generate torque, the main rotor is driven to rotate, and the main rotor outputs power outwards;

the main motor comprises a main stator, a main rotor, an independent electronic commutator and a rotor position sensor, the auxiliary motor comprises an auxiliary stator, an auxiliary rotor, an independent electronic commutator and a rotor position sensor, the auxiliary rotor is coaxially and fixedly connected with the main rotor, the auxiliary rotor is movably arranged and the distance between the auxiliary rotor and the auxiliary stator is adjustable, the auxiliary rotor and the auxiliary stator are far away from each other in an initial state, and the power increasing and speed adjusting device is used for adjusting the distance between the auxiliary rotor and the auxiliary stator;

the electronic commutator comprises a power conversion circuit and a control circuit, and is matched with the position sensor to control the direct current electrifying sequence of the windings in the main stator/the auxiliary stator and enable the magnetic field generated by the main rotor and the magnetic field generated by the main stator/the magnetic field generated by the auxiliary rotor and the magnetic field generated by the auxiliary stator to always keep a space angle of ninety degrees;

the mounting machine shell comprises an annular shell, the main stator comprises a first mounting ring coaxially and fixedly embedded on the inner circular surface of the shell, a first armature winding is fixedly embedded on the inner circular surface of the first mounting ring, the first armature winding is provided with a plurality of armature windings and is arranged in an array mode along the circumferential direction of the first mounting ring, a limiting ring is coaxially and fixedly arranged on the side surface of the shell, and the limiting ring and the first armature winding are arranged in an opposite mode;

the outer side surface of the limiting ring is fixedly provided with guide rods which are parallel to the axial direction of the shell and extend outwards, the guide rods are provided with four guide rods which are arranged in an array mode along the circumferential direction of the limiting ring, the guide rods are fixedly sleeved with a support bracket, one end of each guide rod, which is far away from the limiting ring, is coaxially and fixedly provided with a limiting bolt for restraining the support bracket, the support bracket is fixedly provided with a stabilizing sleeve which is coaxially arranged with the shell, the stabilizing sleeve is fixedly connected with the support bracket into a whole, the main rotor is coaxially and rotatably arranged in the two stabilizing sleeves which are symmetrically arranged left and right, the main rotor comprises a main shaft which is coaxially and movably arranged in the two stabilizing sleeves in a penetrating mode, a bearing is fixedly sleeved between the main shaft and the stabilizing sleeve, the main shaft is coaxially and fixedly sleeved with a first mounting disk and a first mounting disk which is positioned between the first, the length direction of the first permanent magnets is parallel to the axial direction of the first mounting disc, the width direction of the first permanent magnets is parallel to the tangential direction of the circumference of the first mounting disc, and the first permanent magnets are arranged in an array mode along the circumferential direction of the first mounting disc;

in the working process of the main motor, the independent electronic commutator and the position sensor are matched with each other to electrify the first armature winding according to a certain sequence, the first armature winding generates a magnetic field, the magnetic field always keeps a space angle of ninety degrees with the permanent magnet, the main shaft forms torque and rotates around the axis of the main shaft under the action of magnetic force, and an output shaft of the main shaft is connected with external equipment and outputs power outwards;

(II) increasing power and operating;

s2: when the power of the main motor needs to be increased, the power-increasing speed-regulating device is started to drive the auxiliary rotor to move close to the auxiliary stator, then an independent electronic commutator and a position sensor are matched with each other to electrify a winding in the auxiliary stator according to a certain sequence, a magnetic field generated by the auxiliary rotor and a magnetic field generated by the auxiliary stator interact and generate a torque for a ninety-degree space angle, the torque of the main rotor is increased, and the power of the main motor is increased;

the auxiliary stator comprises an annular mounting frame which is positioned between a bearing bracket and a limiting ring and coaxially sleeved outside a main shaft, external bulges are fixedly arranged on the outer circular surface of the mounting frame, four external bulges are arranged in an array along the circumferential direction of the mounting frame, the external bulges correspond to guide rods one by one, the external bulges are movably sleeved on the guide rods, the external bulges and the guide rods form sliding guide fit along the axial direction parallel to the main shaft, an annular connecting plate is coaxially and fixedly arranged on one end surface of the mounting frame, which is close to the limiting ring, an annular mounting ring II is coaxially and fixedly arranged on one end surface of the connecting plate, which is close to the limiting ring, an opening size formed by a mounting conical surface I is set on one end surface of the mounting ring II, the opening size formed by the mounting conical surface I is narrowed from the bearing bracket to the limiting ring, an armature winding II which is obliquely arranged is fixedly embedded on the mounting conical surface I, and, the armature windings II are provided with a plurality of armature windings and are arranged in an array mode along the circumferential direction of the mounting ring II, and the armature windings II are far away from the limiting ring in the initial state;

the auxiliary rotor comprises a second mounting disc which is coaxially and fixedly sleeved on the main shaft and is positioned on one side of the first mounting disc, the second mounting disc and the first mounting disc are arranged in the same diameter mode, one end face of the second mounting disc, which is far away from the first mounting disc, is fixedly connected with one end face of the second mounting disc, the other end face of the second mounting disc, which is far away from the first mounting disc, is provided with a second mounting conical surface, the second mounting conical surface and the first mounting conical surface are oppositely arranged and are parallel to each other, a second rectangular permanent magnet is fixedly embedded in the second mounting conical surface, the length direction of the second permanent magnet is parallel to the inclination direction of the second mounting conical surface, the width direction of the second permanent magnet is parallel to the tangential direction of the circumference of the second mounting;

in the working process of the auxiliary motor, when the output power of the main motor needs to be increased, the power-increasing speed-regulating device starts to operate and drives the mounting frame to slide along the guide rod to be close to the limiting ring, the mounting frame drives the auxiliary stator to integrally slide close to the limiting ring synchronously, the distance between the armature winding II and the permanent magnet II is gradually reduced to be close to each other, then the independent electronic commutator is matched with the position sensor to electrify the armature winding II according to a certain sequence, the armature winding II generates a magnetic field, the magnetic field and the permanent magnet II always keep a ninety-degree space angle, under the action of the magnetic force, the torque of the main shaft is increased, and the output power of the main motor is increased;

(III) a speed-up operation stage;

s3: when the rotating speed of the main rotor needs to be increased, the power-increasing speed-regulating device is started to drive the auxiliary rotor to move away from the auxiliary stator, so that the interaction between the magnetic field generated by the auxiliary rotor and the magnetic field generated by the auxiliary stator is weakened, and the rotating speed of the main rotor is increased;

in the working process of the power increasing and speed regulating device, when the auxiliary stator needs to be close to the auxiliary rotor to move, a user starts the stepping motor to rotate forwards, the stepping motor drives the gear to rotate clockwise, the gear drives the two pushing sliding blocks to mutually approach and slide along the guiding direction of the guide groove, the pushing sliding blocks drive the linkage frames to mutually approach and slide, and the linkage frames drive the auxiliary stator to slide close to the auxiliary rotor; when the auxiliary stator is far away from the auxiliary rotor to move, a user starts the stepping motor to rotate reversely, the stepping motor drives the driving gear to rotate anticlockwise, the gear drives the two pushing sliding blocks to move away from each other along the guiding direction of the guide groove, the pushing sliding blocks drive the linkage frame to move away from each other, and the linkage frame drives the auxiliary stator to move away from the auxiliary rotor.

As a further optimization or improvement of the present solution.

And a first junction box and a second junction box are fixedly arranged on the outer circular surface of the shell, the first junction box is used for laying the connection of a circuit communicated with the first armature winding, and the second junction box is used for laying the connection of a circuit communicated with the second armature winding.

As a further optimization or improvement of the present solution.

The power-increasing speed regulating device comprises two guide grooves which are fixedly arranged on the outer circular surface of the shell and penetrate through the shell along the left and right directions in the direction parallel to the axial direction of the shell, the guide grooves are arranged in parallel and are arranged at intervals, a cover plate is fixedly arranged at the notch of each guide groove, rectangular pushing sliding blocks which are arranged in parallel with the axial direction of the shell are movably arranged in the guide grooves, the two pushing sliding blocks form central symmetry along the radial direction of the shell, the pushing sliding blocks extend to the outer parts of the guide grooves along the length direction of the pushing sliding blocks, sliding guide matching is formed between the pushing sliding blocks and the guide grooves along the axial direction parallel to the shell, circular inner sunken grooves are also formed in the outer circular surface of the shell, the inner sunken grooves are positioned between the two guide grooves and are communicated with the guide grooves, and the groove depth direction of the inner sunken grooves is arranged along the radial direction of the shell, a gear is coaxially and rotatably arranged in the inner sunken groove, racks meshed with the gear are arranged on one end face, close to each other, of the abutting sliding blocks, one end of one abutting sliding block is fixedly connected with the left linkage frame, the other end of the abutting sliding block movably penetrates through the right linkage frame, one end of the other abutting sliding block is fixedly connected with the right linkage frame, and the other end of the abutting sliding block movably penetrates through the left linkage frame;

a stepping motor is fixedly arranged on the cover plate, and an output shaft of the stepping motor movably penetrates through the cover plate and is coaxially and fixedly connected with the gear.

Compared with the prior art, the auxiliary motor has the advantages that the structure is ingenious, the principle is simple, the operation and the use are convenient, the auxiliary motors are arranged on two sides of the main motor, the rotors of the auxiliary motors and the rotors of the main motor are integrated, the stators of the auxiliary motors and the rotors of the auxiliary motors are far away from each other in an initial state, the magnetic force for driving the stators to rotate is weak, the torque of a main shaft of the main motor is improved by enabling the stators of the auxiliary motors and the rotors of the auxiliary motors to be close to each other, the power increase of the main motor is realized, and when the rotating speed of the main shaft is increased to the maximum, the rotating speed of the main shaft is further improved by enabling the stators of.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic view of the overall structure of the present invention.

Fig. 3 is a schematic view of the overall structure of the present invention.

Fig. 4 is a schematic view of the overall structure of the present invention.

Fig. 5 is an exploded view of the main motor and the mounting enclosure.

Fig. 6 is an installation diagram of the main motor.

Fig. 7 is an installation diagram of the main motor.

Fig. 8 is a view of the main motor in cooperation with the mounting housing.

Fig. 9 is a schematic structural view of the main stator.

Fig. 10 is a schematic structural view of the main rotor.

Fig. 11 is a view showing the mounting of the housing to the spindle.

Fig. 12 is an installation view of the auxiliary motor.

Fig. 13 is an exploded view of the auxiliary motor and the mounting cabinet.

Fig. 14 is a schematic structural view of the auxiliary stator.

Fig. 15 is an exploded view of the auxiliary stator.

Fig. 16 is a partial fitting view of the auxiliary stator.

Fig. 17 is a view showing the auxiliary rotor and the main shaft.

Fig. 18 is a schematic structural view of the auxiliary rotor.

Fig. 19 is a matching diagram of the power increasing speed regulating device and the auxiliary stator.

Fig. 20 is a matching diagram of the power increasing speed regulating device and the auxiliary stator.

Fig. 21 is a partial structure schematic diagram of the power increasing and speed regulating device.

Fig. 22 is a partial structure schematic diagram of the power increasing and speed regulating device.

Detailed Description

A power increasing and speed increasing method of a brushless permanent magnet motor comprises the following steps:

a normal operation stage;

s1: the windings in the main stator 210 are energized in a certain sequence by the mutual cooperation of the independent electronic commutator and the position sensor, the magnetic field generated by the main rotor 220 and the magnetic field generated by the main stator 210 form a ninety-degree spatial angle to generate torque, the main rotor 220 is driven to rotate, and the main rotor 220 outputs power outwards;

the main motor 200 comprises a main stator 210, a main rotor 220 and an independent electronic commutator and rotor position sensor, the auxiliary motor 300 comprises an auxiliary stator 310, an auxiliary rotor 320 and an independent electronic commutator and rotor position sensor, the auxiliary rotor 320 is coaxially and fixedly connected with the main rotor 220, the auxiliary rotor 320 is movably arranged and the distance between the auxiliary rotor 320 and the auxiliary stator 310 is adjustable, the auxiliary rotor 320 and the auxiliary stator 310 are far away from each other in an initial state, and the power-increasing speed-regulating device 400 is used for adjusting the distance between the auxiliary rotor 320 and the auxiliary stator 310;

the electronic commutator comprises two parts of a power conversion circuit and a control circuit, and is matched with the position sensor to control the direct current electrifying sequence of the windings in the main stator 220/the auxiliary stator 320 and enable the magnetic field generated by the main rotor 220 and the magnetic field generated by the main stator 210/the magnetic field generated by the auxiliary rotor 320 and the magnetic field generated by the auxiliary stator 310 to always keep a ninety-degree space angle;

the mounting case 100 comprises an annular housing 101, the main stator 210 comprises a first mounting ring 211 coaxially and fixedly embedded on the inner circular surface of the housing 101, a first armature winding 212 is fixedly embedded on the inner circular surface of the first mounting ring 211, the first armature winding 212 is provided with a plurality of armature windings and is arranged in an array manner along the circumferential direction of the first mounting ring 211, a limiting ring 102 is coaxially and fixedly arranged on the side surface of the housing 101, and the limiting ring 102 is arranged opposite to the first armature winding 212;

the outer side surface of the limit ring 102 is fixedly provided with guide rods 103 which are parallel to the axial direction of the shell 101 and extend outwards, the guide rods 103 are provided with four guide rods 103 and are arranged in an array along the circumferential direction of the limit ring 102, a support bracket 105 is fixedly sleeved on the guide rods 103, one end of the guide rods 103, which is far away from the limit ring 102, is coaxially and fixedly provided with limit bolts 104 for restraining the support bracket 105, a stabilizing sleeve 106 which is coaxially arranged with the shell 101 is fixedly arranged on the support bracket 105, the stabilizing sleeve 106 is fixedly connected with the support bracket 105 into a whole, the main rotor 220 is coaxially and rotatably arranged in the two stabilizing sleeves 106 which are symmetrically arranged left and right, the main rotor 220 comprises a main shaft 221 which is coaxially and movably arranged in the two stabilizing sleeves 106, a bearing 107 is fixedly sleeved between the main shaft 221 and the stabilizing sleeve 106, a mounting disc one 222 is coaxially and fixedly sleeved on the main shaft 221 along the axial middle position thereof, a rectangular first permanent magnet 223 is embedded on the outer circumferential surface of the first mounting disk 222, the length direction of the first permanent magnet 223 is parallel to the axial direction of the first mounting disk 222, the width direction of the first permanent magnet 223 is parallel to the tangential direction of the circumference where the first mounting disk 222 is located, and a plurality of first permanent magnets 223 are arranged and are arranged in an array mode along the circumferential direction where the first mounting disk 222 is located;

in the working process of the main motor 200, an independent electronic commutator and a position sensor are matched with each other to electrify the armature winding I212 according to a certain sequence, the armature winding I212 generates a magnetic field which always keeps a space angle of ninety degrees with the permanent magnet I223, under the action of the magnetic force, the main shaft 221 forms torque and rotates around the axis of the main shaft 221, and the output shaft of the main shaft 221 is connected with external equipment and outputs power outwards;

(II) increasing power and operating;

s2: when the power of the main motor 200 needs to be increased, the power-increasing speed-regulating device 400 is started to drive the auxiliary rotor 320 to move close to the auxiliary stator 310, then, an independent electronic commutator and a position sensor are matched with each other to electrify the windings in the auxiliary stator 310 according to a certain sequence, a magnetic field generated by the auxiliary rotor 320 interacts with a magnetic field generated by the auxiliary stator 310 and generates a torque as a ninety-degree spatial angle, the torque of the main rotor 220 is increased, and the power of the main motor 200 is increased;

the auxiliary stator 310 comprises an annular mounting frame 311 which is positioned between the support bracket 105 and the limiting ring 102 and coaxially sleeved outside the main shaft 211, external bulges 312 are fixedly arranged on the outer circular surface of the mounting frame 311, four external bulges 312 are arranged and arranged in an array along the circumferential direction of the mounting frame 311, the external bulges 312 correspond to the guide rods 103 one by one, the external bulges 312 are movably sleeved on the guide rods 103, the external bulges 312 and the guide rods 103 form sliding guide fit along the axial direction parallel to the main shaft 221, an annular connecting plate 314 is coaxially and fixedly arranged on one end surface of the mounting frame 311 close to the limiting ring 102, an annular mounting ring two 313 is coaxially and fixedly arranged on one end surface of the connecting plate 314 close to the limiting ring 102, one end surface of the mounting ring two 313 close to the limiting ring 102 is provided with a mounting conical surface one 315, and the opening size formed by the mounting conical surface one 315 is narrowed by the support bracket 105 pointing to, the second armature winding 316 which is obliquely arranged is fixedly embedded on the first mounting conical surface 315, the inclination angle of the second armature winding 316 is consistent with that of the first mounting conical surface 315, the second armature winding 316 is provided with a plurality of armature windings and is arranged in an array manner along the circumferential direction of the second mounting ring 313, and the second armature winding 316 is far away from the limit ring 102 in the initial state;

the auxiliary rotor 320 comprises a second mounting disc 321 which is coaxially and fixedly sleeved on the main shaft 221 and located on one side of the first mounting disc 222, the second mounting disc 321 and the first mounting disc 222 are arranged in an equal diameter mode and are fixedly connected with one end face close to each other, one end face, far away from the first mounting disc 22, of the second mounting disc 321 is provided with a second mounting conical surface 322, the second mounting conical surface 322 and the first mounting conical surface 315 are oppositely arranged and are parallel to each other, a rectangular second permanent magnet 323 is fixedly embedded on the second mounting conical surface 322, the length direction of the second permanent magnet 323 is parallel to the inclination direction of the second mounting conical surface 322, the width direction of the second permanent magnet 323 is parallel to the tangential direction of the circumference where the second mounting disc 321 is located, the second permanent magnet 323 is arranged in an array along the circumferential direction where the second mounting disc 321 is located, and the second;

in the working process of the auxiliary motor 300, when the output power of the main motor 200 needs to be increased, the power-increasing speed-regulating device 400 starts to operate and drives the mounting frame 311 to slide along the guide rod 103 and close to the limit ring 102, the mounting frame 311 drives the auxiliary stator 310 to integrally slide close to the limit ring 102 synchronously, the distance between the armature winding II 316 and the permanent magnet II 323 gradually decreases and approaches to each other, then, an independent electronic commutator and a position sensor are matched with each other to electrify the armature winding II 316 according to a certain sequence, the armature winding II 316 generates a magnetic field, the magnetic field always keeps a ninety-degree space angle with the permanent magnet II 323, under the action of the magnetic force, the torque of the main shaft 221 is increased, and the output power of the main motor 200 is increased;

(III) a speed-up operation stage;

s3: when the rotation speed of the main rotor 220 needs to be increased, the power-increasing speed-regulating device 400 is started to drive the auxiliary rotor 320 to move away from the auxiliary stator 310, so that the interaction between the magnetic field generated by the auxiliary rotor 320 and the magnetic field generated by the auxiliary stator 310 is weakened, and the rotation speed of the main rotor 220 is increased;

the mounting frame 311 is fixedly provided with a linkage frame 330 for controlling the distance between the auxiliary rotor 320 and the auxiliary stator 310, the power-increasing speed-regulating device 400 comprises two guide grooves 401 fixedly arranged on the outer circular surface of the casing 101 and penetrating left and right along the direction parallel to the axial direction of the casing 101, the guide grooves 401 are arranged in parallel and are arranged at intervals, the notch of the guide grooves 401 is fixedly provided with a cover plate 402, rectangular pushing sliding blocks 403 arranged parallel to the axial direction of the casing 101 are movably arranged in the guide grooves 401, the two pushing sliding blocks 403 are arranged in central symmetry along the radial direction of the casing 101, the pushing sliding blocks 403 extend to the outside of the guide grooves 401 along the length direction, the pushing sliding blocks 403 and the guide grooves 401 form sliding guide fit along the axial direction parallel to the casing 101, the outer circular surface of the casing 101 is further provided with a circular inner sinking groove 405, the inner sinking groove 405 is positioned between the two guide grooves 401 and is connected and communicated with the guide grooves 401, the inner sunken groove 405 is radially arranged along the housing 101 in the groove depth direction, a gear 406 is coaxially and rotatably arranged in the inner sunken groove 405, a rack 404 meshed with the gear 406 is arranged on one end face, close to each other, of the pushing sliding blocks 403, one end of one pushing sliding block 403 is fixedly connected with the left-side linkage frame 330, the other end of the pushing sliding block 403 movably penetrates through the right-side linkage frame 330, one end of the other pushing sliding block 403 is fixedly connected with the right-side linkage frame 330, and the other end of the pushing sliding block 403 movably penetrates through the left-side linkage frame 330;

a stepping motor 407 is fixedly arranged on the cover plate 402, and an output shaft of the stepping motor 407 movably penetrates through the cover plate 402 and is coaxially and fixedly connected with the gear 406;

in the working process of the power increasing and speed regulating device 400, when the auxiliary stator 310 needs to be moved close to the auxiliary rotor 320, a user starts the stepping motor 407 to rotate forward, the stepping motor 407 rotates the driving gear 406 clockwise, the gear 406 drives the two abutting and pushing sliders 403 to slide close to each other along the guiding direction of the guide groove 401, the abutting and pushing sliders 403 drive the linkage frame 330 to slide close to each other, and the linkage frame 330 drives the auxiliary stator 310 to slide close to the auxiliary rotor 320; when the auxiliary stator 310 needs to move away from the auxiliary rotor 320, the user starts the stepping motor 407 to rotate reversely, the stepping motor 407 drives the driving gear 406 to rotate counterclockwise, the gear 406 drives the two pushing sliders 403 to slide away from each other along the guiding direction of the guiding slot 401, the pushing sliders 403 drive the linking frame 330 to slide away from each other, and the linking frame 330 drives the auxiliary stator 310 to slide away from the auxiliary rotor 320.

A double-auxiliary superimposed power-increasing three-stator brushless permanent magnet motor comprises an installation enclosure 100, a main motor 200, an auxiliary motor 300 and a power-increasing speed-regulating device 400, wherein the main motor 200 is arranged in the installation enclosure 100, the auxiliary motor 300 is arranged outside the installation enclosure 100, the auxiliary motor 300 is provided with two sides which are respectively positioned at one side of the main motor 200, the power-increasing speed-regulating device 400 is fixedly arranged outside the installation enclosure 100, the main motor 200 comprises a main stator 210, the auxiliary motor 300 comprises an auxiliary stator 310, an auxiliary rotor 320 and an independent electronic commutator and rotor position sensor, the auxiliary rotor 320 is coaxially and fixedly connected with the main rotor 220, the auxiliary rotor 320 is movably arranged and the distance between the auxiliary rotor 320 and the auxiliary stator 310 is adjustable, the auxiliary rotor 320 and the auxiliary stator 310 are far away from each other in an initial state, and the power-increasing speed-regulating device 400 is used for adjusting the distance between the auxiliary rotor 320 and the auxiliary stator 310.

Specifically, the electronic commutator includes two parts, namely a power conversion circuit and a control circuit, and the electronic commutator is matched with the position sensor to control the direct current sequence of the windings in the main stator 210/the auxiliary stator 310 and to keep the magnetic field generated by the main rotor 220 and the magnetic field generated by the main stator 210/the magnetic field generated by the auxiliary rotor 320 and the magnetic field generated by the auxiliary stator 310 at a ninety-degree spatial angle all the time, and the electronic commutator and the position sensor are consistent with the prior art and are not described herein.

In the working process, the independent electronic commutator and the position sensor are matched with each other to electrify the windings in the main stator 210 according to a certain sequence, the magnetic field generated by the main rotor 220 and the magnetic field generated by the main stator 210 are at a ninety-degree space angle to generate torque to drive the main rotor 220 to rotate, when the power of the main motor 200 needs to be improved and the torque of the main rotor 220 needs to be increased, the power-increasing speed regulating device 400 is started to drive the auxiliary rotor 320 to approach the auxiliary stator 310 to move mutually, then the independent electronic commutator and the position sensor are matched with each other to electrify the windings in the auxiliary stator 310 according to a certain sequence, the magnetic field generated by the auxiliary rotor 320 and the magnetic field generated by the auxiliary stator 310 interact and are at a ninety-degree space angle to generate torque, the torque of the main rotor 220 is increased and the power of the main motor 200 is increased; when the rotation speed of the main rotor 220 needs to be increased, the power-increasing speed-regulating device 400 is started to drive the auxiliary rotor 320 to move away from the auxiliary stator 310, so that the interaction between the magnetic field generated by the auxiliary rotor 320 and the magnetic field generated by the auxiliary stator 310 is weakened, and the rotation speed of the main rotor 220 is increased.

In order to facilitate the installation of the main stator 210, the installation enclosure 100 includes an annular housing 101, the main stator 210 includes a first installation ring 211 coaxially and fixedly embedded on an inner circumferential surface of the housing 101, a first armature winding 212 is fixedly embedded on the inner circumferential surface of the first installation ring 211, the first armature winding 212 is provided with a plurality of first armature windings and is arranged in an array manner along a circumferential direction where the first installation ring 211 is located, in order to constrain the first armature winding 212, a limit ring 102 is coaxially and fixedly arranged on a side surface of the housing 101, and the limit ring 102 is arranged opposite to the first armature winding 212.

In order to facilitate the installation of the main rotor 220, the outer side surface of the limit ring 102 is fixedly provided with four guide rods 103 which are parallel to the axial direction of the shell 101 and extend outwards, the guide rods 103 are arranged in an array manner along the circumferential direction where the limit ring 102 is located, the guide rods 103 are fixedly sleeved with the support bracket 105, in order to avoid the support bracket 105 from falling off, one end of each guide rod 103, which is far away from the limit ring 102, is coaxially and fixedly provided with a limit bolt 104 for restraining the support bracket 105, the support bracket 105 is fixedly provided with a stabilizing sleeve 106 which is coaxially arranged with the shell 101, the stabilizing sleeve 106 is fixedly connected with the support bracket 105 into a whole, the main rotor 220 is coaxially and rotatably arranged in the two stabilizing sleeves 106 which are symmetrically arranged from left to right, the main rotor 220 comprises a main shaft 221 which is coaxially and movably arranged in the two stabilizing sleeves 106, a bearing 107 is fixedly sleeved between the main shaft 221 and the stabilizing sleeve 106, the main shaft 221 is coaxially and fixedly provided Between the first group 212, a rectangular permanent magnet one 223 is embedded on the outer circumferential surface of the first mounting disk 222, the length direction of the permanent magnet one 223 is parallel to the axial direction of the first mounting disk 222, the width direction of the permanent magnet one 223 is parallel to the tangential direction of the circumference where the first mounting disk 222 is located, and the permanent magnet one 223 is provided with a plurality of permanent magnets and is arranged in an array along the circumferential direction where the first mounting disk 222 is located.

In order to facilitate the installation of the auxiliary stator 310, the auxiliary stator 310 includes an annular mounting frame 311 which is located between the support bracket 105 and the limit ring 102 and coaxially sleeved outside the main shaft 211, an external protrusion 312 is fixedly arranged on an outer circumferential surface of the mounting frame 311, four external protrusions 312 are arranged and arranged in an array along a circumferential direction of the mounting frame 311, the external protrusions 312 correspond to the guide rods 103 one by one, the external protrusions 312 are movably sleeved on the guide rods 103, the external protrusions 312 and the guide rods 103 form a sliding guide fit along an axial direction parallel to the main shaft 221, an annular connecting plate 314 is coaxially and fixedly arranged on an end surface of the mounting frame 311 close to the limit ring 102, an annular mounting ring two 313 is coaxially and fixedly arranged on an end surface of the connecting plate 314 close to the limit ring 102, one end surface of the mounting ring two 313 close to the limit ring 102 is provided with a mounting conical surface one 315, and an opening size formed by the mounting conical surface one 315 is narrowed, the first mounting conical surface 315 is fixedly embedded with a second armature winding 316 which is obliquely arranged, the inclination angle of the second armature winding 316 is consistent with that of the first mounting conical surface 315, the second armature winding 316 is provided with a plurality of armature windings and is arranged in an array manner along the circumferential direction of the second mounting ring 313, and the second armature winding 316 is far away from the limit ring 102 in the initial state.

In order to facilitate the installation of the auxiliary rotor 320, the auxiliary rotor 320 comprises a second mounting disk 321 which is coaxially and fixedly sleeved on the main shaft 221 and located on one side of the first mounting disk 222, the second mounting disk 321 and the first mounting disk 222 are arranged in an equal diameter mode and are fixedly connected with each other by being close to one end face, away from the first mounting disk 22, of the second mounting disk 321 is provided with a second mounting conical surface 322, the second mounting conical surface 322 and the first mounting conical surface 315 are oppositely arranged and are mutually parallel, a rectangular second permanent magnet 323 is fixedly embedded on the second mounting conical surface 322, the length direction of the second permanent magnet 323 is parallel to the inclination direction of the second mounting conical surface 322, the width direction of the second permanent magnet 323 is parallel to the tangential direction of the circumference where the second mounting disk 321 is located, the two permanent magnets 323 are arranged in an array along the circumferential direction where the second mounting disk 321 is located.

During the operation of the main motor 200, the independent electronic commutator and the position sensor are matched with each other to electrify the armature winding I212 according to a certain sequence, the armature winding I212 generates a magnetic field which always keeps a space angle of ninety degrees with the permanent magnet I223, under the action of the magnetic force, the main shaft 221 forms torque and rotates around the axis of the main shaft 221, and the output shaft of the main shaft 221 is connected with an external device and outputs power outwards.

In the working process of the auxiliary motor 300, when the output power of the main motor 200 needs to be increased, the power-increasing speed-regulating device 400 starts to operate and drives the mounting frame 311 to slide along the guide rod 103 and close to the limit ring 102, the mounting frame 311 drives the auxiliary stator 310 to integrally slide close to the limit ring 102 synchronously, the distance between the armature winding II 316 and the permanent magnet II 323 gradually decreases and approaches to each other, then, an independent electronic commutator and a position sensor are matched with each other to electrify the armature winding II 316 according to a certain sequence, the armature winding II 316 generates a magnetic field, the magnetic field always keeps a ninety-degree space angle with the permanent magnet II 323, under the action of the magnetic force, the torque of the main shaft 221 is increased, and the output power of the main motor 200 is increased; thereafter, when the main shaft 221 needs to be lifted, specifically, the power increasing and speed adjusting device 400 starts to operate and drives the mounting frame 311 to slide along the guide rod 103 away from the limit ring 102, the magnetic force between the magnetic field generated by the armature winding two 316 and the magnetic field generated by the permanent magnet two 323 is gradually weakened, and the rotating speed of the main shaft 221 is gradually increased.

As a more optimized scheme of the invention, in order to facilitate the wiring of a circuit, a first junction box 110 and a second junction box 120 are fixedly arranged on the outer circumferential surface of the shell 101, the first junction box 110 is used for connecting and laying a circuit communicated with a first armature winding 212, and the second junction box 120 is used for connecting and laying a circuit communicated with a second armature winding 316.

In order to adjust the distance between the auxiliary rotor 320 and the auxiliary stator 310, the mounting frame 311 is fixedly provided with a linkage frame 330, the distance between the auxiliary rotor 320 and the auxiliary stator 310 is controlled by driving the linkage frame 300 to move close to or away from the limit ring 102, the power-increasing speed-adjusting device 400 comprises two guide grooves 401 fixedly arranged on the outer circular surface of the casing 101 and penetrating left and right along the axial direction parallel to the casing 101, the guide grooves 401 are arranged in parallel and at intervals, a cover plate 402 is fixedly arranged at the notch of the guide grooves 401, rectangular pushing sliders 403 arranged parallel to the axial direction of the casing 101 are movably arranged in the guide grooves 401, the two pushing sliders are arranged in central symmetry along the radial direction of the casing 101, the pushing sliders 403 extend to the outer part of the guide grooves 401 along the length direction thereof, and sliding guide fit is formed between the pushing sliders 403 and the guide grooves 401 along the axial direction parallel to the casing 101, the outer circular surface of the shell 101 is further provided with a circular inner sinking groove 405, the inner sinking groove 405 is located between the two guide grooves 401 and is connected and communicated with the guide grooves 401, the groove depth direction of the inner sinking groove 405 is arranged along the radial direction of the shell 101, a gear 406 is coaxially and rotatably arranged in the inner sinking groove 405, racks 404 meshed with the gear 406 are arranged on one end face, close to each other, of the pushing sliding blocks 403, one end of one pushing sliding block 403 is fixedly connected with the left-side linkage frame 330, the other end of the pushing sliding block 403 movably penetrates through the right-side linkage frame 330, one end of the other pushing sliding block 403 is fixedly connected with the right-side linkage frame 330, and the other end of the pushing sliding block 403 movably penetrates through the left-side linkage frame 330.

Specifically, in order to drive the gear 406 to rotate, a stepping motor 407 is fixedly arranged on the cover plate 402, and an output shaft of the stepping motor 407 movably penetrates through the cover plate 402 and is coaxially and fixedly connected with the gear 406.

In the working process of the power increasing and speed regulating device 400, when the auxiliary stator 310 needs to be moved close to the auxiliary rotor 320, a user starts the stepping motor 407 to rotate forward, the stepping motor 407 rotates the driving gear 406 clockwise, the gear 406 drives the two abutting sliding blocks 403 to slide close to each other along the guiding direction of the guiding groove 401, the abutting sliding blocks 403 drive the linkage frame 330 to slide close to each other, the linkage frame 330 drives the auxiliary stator 310 to slide close to the auxiliary rotor 320, the armature winding two 316 and the electromagnet two 323 are close to each other, at this time, after the armature winding two 316 is electrified, the torque of the main shaft 221 is increased, the power of the main motor 200 is increased, and thereafter, when the auxiliary stator 310 needs to be moved away from the auxiliary rotor 320, the user starts the stepping motor 407 to rotate in a reverse direction, the stepping motor 407 drives the driving gear 406 to rotate counterclockwise, the gear 406 drives the two abutting sliding blocks 403 to slide away from each other, the pushing slider 403 drives the linking frame 330 to slide away from each other, and the linking frame 330 drives the auxiliary stator 310 to slide away from the auxiliary rotor 320, during which the rotation speed of the main shaft 221 gradually increases.

28页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种无刷永磁电机的增功构件

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!