Flat-foot insole shaping device

文档序号:1677689 发布日期:2020-01-03 浏览:29次 中文

阅读说明:本技术 一种扁平足鞋垫定型装置 (Flat-foot insole shaping device ) 是由 吴建辉 祁伟 吴云帆 于 2018-06-26 设计创作,主要内容包括:本发明公开了一种扁平足鞋垫定型装置,包括装置本体和定型上模,所述装置本体上方一侧表面嵌套有导向法兰,且导向法兰内部表面滑动连接有导向杆,所述导向法兰一侧设有升降液压缸,且升降液压缸下方位于装置本体内部安装有连接法兰,所述连接法兰底部固定有定型上模,且定型上模表面一侧开设有定位槽。本发明中,采用定型上模和定型下模的模具成型方式,可以对鞋垫进行全面定型,并且定型上模和定型下模采用一模多腔设计,通过升降液压缸驱动定型上模,实现一次性快速定型多个鞋垫,该装置操作简单、定型快速,定型效果好,从而保证了鞋垫质量,提高了生产效率。(The invention discloses a flat-foot insole shaping device which comprises a device body and a shaping upper die, wherein a guide flange is nested on the surface of one side above the device body, a guide rod is connected to the surface inside the guide flange in a sliding mode, a lifting hydraulic cylinder is arranged on one side of the guide flange, a connecting flange is arranged below the lifting hydraulic cylinder and located inside the device body, the shaping upper die is fixed to the bottom of the connecting flange, and a positioning groove is formed in one side of the surface of the shaping upper die. According to the shoe pad shaping device, the shoe pads can be comprehensively shaped by adopting a mould shaping mode of the shaping upper mould and the shaping lower mould, the shaping upper mould and the shaping lower mould are designed in a mould multi-cavity mode, the shaping upper mould is driven by the lifting hydraulic cylinder, and a plurality of shoe pads can be rapidly shaped at one time.)

1. A flat-foot insole shaping device comprises a device body (1) and a shaping upper die (4), and is characterized in that a guide flange (3) is nested on one side surface above the device body (1), a guide rod (2) is connected to the inner surface of the guide flange (3) in a sliding manner, a lifting hydraulic cylinder (8) is arranged on one side of the guide flange (3), a connecting flange (5) is arranged below the lifting hydraulic cylinder (8) and located inside the device body (1), a shaping upper die (4) is fixed at the bottom of the connecting flange (5), a positioning groove (10) is formed in one side of the surface of the shaping upper die (4), a thimble (9) is arranged on one side of the lower portion of the shaping upper die (4), a transverse arch convex surface (15) is arranged on one side of the thimble (9), an inner side cambered surface (17) is arranged on one side of the transverse arch convex surface (15), a shaping lower die (6) is correspondingly, and design lower mould (6) inside below surface one side and be equipped with anti-skidding line (13), anti-skidding line (13) one side is equipped with outside arch of foot cambered surface (16), and outside arch of foot cambered surface (16) one side is equipped with the U type and follows support cambered surface (18), design lower mould (6) below one side is equipped with circulating pump (19), and has water tank (7) through water piping connection in circulating pump (19) one side, water tank (7) one side is equipped with rubber hose (14), design lower mould (6) bottom one side is equipped with water inlet (20), design lower mould (6) bottom opposite side is equipped with delivery port (21), device body (1) one side surface mounting has positioning hydraulic cylinder (8), and positioning hydraulic cylinder (8) one end is fixed with locating lever (11).

2. The flat-foot insole shaping device according to claim 1, wherein a flat-foot insole (22) is arranged between the shaping upper die (4) and the shaping lower die (6).

3. The shaping device for the flat-foot insole according to claim 1, wherein the positioning groove (10) is provided in plurality, and the positioning groove (10) has a truncated cone structure.

4. The shaping device for the flat-foot insole according to claim 1, wherein the lifting hydraulic cylinders (8) are provided in plurality, and the lifting hydraulic cylinders (8) are symmetrical about the horizontal center line of the device body (1).

5. The shaping device for the flat-foot insole according to claim 1, wherein the device body (1) is a rectangular parallelepiped welded frame structure.

6. The flat-foot insole shaping device according to claim 1, wherein a plurality of ejector pins (9) are provided, and the ejector pins (9) do not interfere with the lower shaping mold (6) when the upper shaping mold (4) is closed.

Technical Field

The invention relates to the technical field of shaping devices, in particular to a flat-foot insole shaping device.

Background

The arch is an important structure of the human foot. The foot is provided with the arch, so that the foot is rich in elasticity. The foot pad can absorb the impact force of the ground to the foot, and can lock the joint of the middle foot, so that the foot becomes hard, and the human body can be better promoted to move. Flat foot (flat foot) refers to the absence of the normal arch of the foot, otherwise known as arch collapse. It is noteworthy that flat foot is not equal to flat foot, nor is all of the flat feet in need of treatment. If the flat foot patient has symptoms such as pain, it is called flat foot disease, and the treatment is possible. In fact, people with flat feet are common, and the flat feet are not common. Many people with flat feet, especially children, have no symptoms and do not need treatment, only a small part of the children's flat feet can gradually cause the change of the whole body posture, and a part of the flat feet can be combined with abnormal foot bone structures, such as vertical talus, tarsal bone combination and the like. Among adult flat feet, women over 50 years old are more. When an adult flat foot is in the first stage, the foot arch exists in a non-loaded state, and the arch disappears after the adult flat foot is loaded. This is called a reducible or flexible flat foot, because the mobility of the joint is still present. If the joint is diseased and the movement is limited, the deformity can not be reset, so the stiff flat foot is called. Accordingly, a flat-foot insole, which is one of the products of the orthopedic insole, is available on the market to prevent or correct the flat foot, and the ground is changed to fit the shape of the individual foot of the wearer. The orthopedic insole has good effects of foot health care, walking time increase and exercise energy. The dual density system of the patent provides the dual benefits of support and comfort to the patient by incorporating unique angles and curves in the design.

At present, the existing insole shaping device has the advantages of simple structure and single function, and can only shape one insole at a time and is complex to operate. In addition, the insole can not keep certain pressure in the shaping production process, so that the thickness of the insole is different, and the quality of the insole can not be ensured. Therefore, a flat-foot insole shaping device is needed to solve the above problems.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides a flat-foot insole shaping device.

In order to achieve the purpose, the invention adopts the following technical scheme: a flat-foot insole shaping device comprises a device body and a shaping upper die, wherein a guide flange is nested on the surface of one side above the device body, a guide rod is connected to the inner surface of the guide flange in a sliding manner, a lifting hydraulic cylinder is arranged on one side of the guide flange, a connecting flange is arranged below the lifting hydraulic cylinder and inside the device body, the bottom of the connecting flange is fixed with the shaping upper die, a positioning groove is formed in one side of the surface of the shaping upper die, a thimble is arranged on the surface of one side below the shaping upper die, a transverse arch convex surface is arranged on one side of the thimble, an inner arch cambered surface is arranged on one side of the transverse arch convex surface, a shaping lower die is correspondingly arranged below the shaping upper die, anti-slip grains are arranged on one side of the inner lower surface of the shaping lower die, an outer arch cambered surface is arranged on one side of the outer arch cambered, and circulating pump one side has the water tank through water piping connection, water tank one side is equipped with flexible rubber hose, design lower mould bottom one side is equipped with the water inlet, design lower mould bottom opposite side is equipped with the delivery port, device body one side surface mounting has the location pneumatic cylinder, and location pneumatic cylinder one end is fixed with the locating lever.

As a further description of the above technical solution:

and a flat-foot insole is arranged between the shaping upper die and the shaping lower die.

As a further description of the above technical solution:

the locating slot is equipped with a plurality ofly altogether, and the locating slot is round platform type structure.

As a further description of the above technical solution:

the lifting hydraulic cylinders are arranged in a plurality and are symmetrical about the horizontal center line of the device body.

As a further description of the above technical solution:

the device body is of a cuboid welding frame structure.

As a further description of the above technical solution:

the ejector pins are arranged in a plurality, and the ejector pins do not interfere with the shaping lower die when the shaping upper die is closed.

According to the invention, firstly, a mould forming mode of the upper shaping mould and the lower shaping mould is adopted, so that the insoles can be comprehensively shaped, the upper shaping mould and the lower shaping mould are designed in a mould multi-cavity mode, the upper shaping mould is driven by a lifting hydraulic cylinder, so that a plurality of insoles can be rapidly shaped at one time, the device is simple to operate, rapid in shaping and good in shaping effect, so that the quality of the insoles is ensured, the production efficiency is improved, secondly, transverse arch convex surfaces, outer arch cambered surfaces and inner arch cambered surfaces are designed on the upper shaping mould and the lower shaping mould, the three-point mechanical design of the sole of a foot is met, the inner arch, the outer arch and the transverse arch of the sole of the foot can be balanced, the structure of the foot is in a neutral stable state, the three-point mechanical design is adopted, the physiological curve of the foot is, Interior splayed foot etc. finally, the location pneumatic cylinder drive locating lever that sets up stretches out to in inserting the constant head tank of mould surface one side on the design, can guarantee that the shoe-pad can keep certain pressure at the in-process of design production, avoid leading to the shoe-pad thickness to differ because of the pressure inequality, can not guarantee the quality of shoe-pad.

Drawings

FIG. 1 is a schematic view of a mold opening structure of a flat-foot insole shaping device provided by the invention;

FIG. 2 is a schematic view of a mold closing structure of the flat-foot insole shaping device provided by the invention;

FIG. 3 is a schematic structural view of a shaping upper mold bottom view of the flat-foot insole shaping device provided by the invention;

fig. 4 is a schematic structural diagram of a flat-foot insole of the flat-foot insole shaping device provided by the invention.

Illustration of the drawings:

1-device body, 2-guide rod, 3-guide flange, 4-shaping upper die, 5-connecting flange, 6-shaping lower die, 7-water tank, 8-lifting hydraulic cylinder, 9-thimble, 10-positioning slot, 11-positioning rod, 12-positioning hydraulic cylinder, 13-anti-skid grain, 14-rubber hose, 15-transverse arch convex surface, 16-outer arch cambered surface, 17-inner arch cambered surface, 18-U-shaped heel-support cambered surface, 19-circulating pump, 20-water inlet, 21-water outlet and 22-flat foot insole.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-4, a shaping device for a flat-foot insole comprises a device body 1 and a shaping upper die 4, wherein a guide flange 3 is nested on the surface of one side above the device body 1, a guide rod 2 is slidably connected to the inner surface of the guide flange 3, a lifting hydraulic cylinder 8 is arranged on one side of the guide flange 3, a connecting flange 5 is arranged below the lifting hydraulic cylinder 8 and inside the device body 1, the shaping upper die 4 is fixed at the bottom of the connecting flange 5, a positioning groove 10 is formed in one side of the surface of the shaping upper die 4, a thimble 9 is arranged on the surface of one side below the shaping upper die 4, a transverse arch convex surface 15 is arranged on one side of the thimble 9, an inner arch cambered surface 17 is arranged on one side of the transverse arch convex surface 15, a shaping lower die 6 is correspondingly arranged below the shaping upper die 4, an anti-skid grain 13 is arranged on one, and the outer arch of foot cambered surface 16 one side is equipped with U type and follows and hold in the palm cambered surface 18, and 6 below one side of design lower mould are equipped with circulating pump 19, and there is water tank 7 through water piping connection in circulating pump 19 one side, and 7 one sides of water tank are equipped with flexible rubber hose 14, and 6 bottom one sides of design lower mould are equipped with water inlet 20, and 6 bottom opposite sides of design lower mould are equipped with delivery port 21, and 1 side surface mounting in device body has positioning hydraulic cylinder 8, and 8 one end of positioning hydraulic cylinder is fixed.

Be equipped with flat-feet shoe-pad 22 between mould 4 and the lower mould 6 of stereotyping on the design, constant head tank 10 is equipped with a plurality ofly altogether, and constant head tank 10 is round platform type structure, and hydraulic cylinder 8 is equipped with a plurality ofly altogether, and hydraulic cylinder 8 is about the horizontal central line symmetry of device body 1, and device body 1 is cuboid welding frame structure, and thimble 9 is equipped with a plurality ofly altogether, and thimble 9 is mould 4 mutually noninterfere with the lower mould 6 of stereotyping when the compound die on the design.

The U-shaped heel support cambered surface 18 adopts a U-shaped heel support design, plays a role in stabilizing the heel and the ankle, prevents the heel from turning inside and outside due to wrong gait, the ejector pins 9 can form a plurality of corresponding small holes on the flat-foot insole, the air permeability of the flat-foot insole is enhanced, and the anti-skid lines 13 can form a plurality of S-shaped strip bulges on the flat-foot insole, so that the insole is prevented from skidding in shoes.

The working principle is as follows: the device adopts the mould forming mode of the upper shaping mould 4 and the lower shaping mould 6 to comprehensively shape the flat-foot insoles, the upper shaping mould 4 and the lower shaping mould 6 adopt a mould multi-cavity design, the upper shaping mould 4 is driven to descend by the lifting hydraulic cylinder 8 to realize one-time quick shaping of a plurality of flat-foot insoles, the device is simple to operate and quick in shaping, the transverse arch convex surface 15, the outer arch cambered surface 16 and the inner arch cambered surface 17 are designed on the upper shaping mould 4 and the lower shaping mould 6, and when the shaped flat-foot insoles walk under the feet of a user, three-point mechanics of the inner arch, the outer arch and the transverse arch can be balanced to promote the foot structure to be in a neutral stable state Interior splayed foot etc, after the mould 4 and the 6 compound dies of design lower mould in the design, the location pneumatic cylinder 12 drive locating lever 11 through setting up stretches out, and insert in the constant head tank 10 of mould 4 surface one side in the design, can guarantee that flat sufficient shoe-pad can keep certain pressure in the in-process of design production, avoid leading to the shoe-pad thickness to differ because of the pressure inequality, can not guarantee the quality of shoe-pad, at the circulating pump 19 through the setting with the cold water in the water tank 7, take out respectively through rubber hose 14 and go up the mould 4 and cool off it in the design lower mould 6, the shaping of flat sufficient shoe-pad accelerates, thereby improve the shaping efficiency.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

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