阅读说明：本技术 一种真石漆反应釜 (Real mineral varnish reation kettle ) 是由 李智 崔雪柯 陆玉琴 于 2019-09-29 设计创作，主要内容包括：本发明涉及真石漆反应釜领域,具体的说是一种真石漆反应釜,通过设置的第一伺服电机驱动第一转动轴转动,第一转动轴在转动时能够带动第一螺旋扇叶带动物料在第一反应管的内部进行提升,将反应釜主体内底部的物料翻转至反应釜主体的顶部,反应釜主体顶部的物料,通过传动机构内部的主动齿轮带动从动齿轮转动,从而实现第一螺旋扇叶在带动物料提升的同时,第二螺旋扇叶能够带动物料流至反应釜主体的内底部,从而实现往复的翻转搅拌,大大提升反应釜的搅拌效率,有效保证真石漆原料充分混合,提升真石漆的质量及生产效率,通过固定连接在第一转动轴底端轴壁上的内刮板,能够对反应釜主体内底部粘着的物料刮除清理,便于进行排料和后续的清理。(The invention relates to the field of real stone paint reaction kettles, in particular to a real stone paint reaction kettle, a first rotating shaft is driven to rotate by a first servo motor, the first rotating shaft can drive a first spiral fan blade to drive materials to be lifted in a first reaction pipe when rotating, the materials at the bottom in a reaction kettle main body are overturned to the top of the reaction kettle main body, the materials at the top of the reaction kettle main body drive a driven gear to rotate through a driving gear in a transmission mechanism, so that the first spiral fan blade can drive the materials to flow to the inner bottom of the reaction kettle main body while lifting the materials with the materials, the reciprocating overturning and stirring are realized, the stirring efficiency of the reaction kettle is greatly improved, the full mixing of the real stone paint raw materials is effectively ensured, the quality and the production efficiency of the real stone paint are improved, and an inner scraper blade fixedly connected to the bottom end shaft wall of the first rotating shaft is used for scraping the materials, can scrape the clearance to the material that bottom is cohered in the reation kettle main part, be convenient for arrange material and subsequent clearance.)

1. The utility model provides a real mineral varnish reation kettle, its characterized in that comprises rabbling mechanism (1), drive mechanism (2), actuating mechanism (3) and feed mechanism (4), drive mechanism (2) set up the top at rabbling mechanism (1), actuating mechanism (3) set up the top at drive mechanism (2), feed mechanism (4) set up around rabbling mechanism (1), rabbling mechanism (1) comprises reation kettle main part (11), row material pipe (12), gate valve (13), first reaction tube (14), second reaction tube (15), sealing block (16), first rotation axis (17), driven shaft (18), first spiral fan blade (19) and second spiral fan blade (110), the bottom fixedly connected with pipe (12) of reation kettle main part (11), row material pipe (12) and the inside intercommunication of reation kettle main part (11), one end of the discharging pipe (12) far away from the reaction kettle main body (11) is provided with a gate valve (13), the inside of the reaction kettle main body (11) is provided with a first reaction pipe (14) and a second reaction pipe (15), the second reaction pipes (15) are provided with four, the four second reaction pipes (15) are fixedly connected on the outer pipe wall around the first reaction pipe (14) at equal intervals, four discharge ports (5) which are communicated with each other are respectively arranged on the outer pipe wall around the second reaction pipe (15) and the first reaction pipe (14), sealing blocks (16) are respectively arranged between the first reaction pipe (14) and the four second reaction pipes (15), the sealing blocks (16) are fixedly connected with the inner wall of the reaction kettle main body (11), the insides of the first reaction pipe (14) and the second reaction pipe (15) are respectively provided with a first rotating shaft (17) and a driven shaft (18), the first spiral fan blade (19) is fixedly connected to the shaft wall of one end, located inside the first reaction tube (14), of the first rotating shaft (17), and the second spiral fan blade (110) is fixedly connected to the shaft wall of one end, located inside the second reaction tube (15), of the driven shaft (18).

2. The real stone paint reation kettle of claim 1, characterized in that: drive mechanism (2) comprise shell (21), driving gear (22) and driven gear (23), shell (21) fixed connection is at the top of reation kettle main part (11), driving gear (22) and driven gear (23) all set up the inside at shell (21), driven gear (23) are provided with four, four driven gear (23) equidistant driving gear (22) that encircles sets up, and four driven gear (23) are connected with driving gear (22) meshing, driving gear (22) fixed connection is on the axial wall of first axis of rotation (17), four driven gear (23) fixed connection respectively is on the axial wall of four driven shafts (18).

3. The real stone paint reation kettle of claim 1, characterized in that: actuating mechanism (3) comprise first fixed frame (31), first servo motor (32) and first shaft coupling (33), and first fixed frame (31), first servo motor (32) and first shaft coupling (33) all set up the top at shell (21), first servo motor (32) are through the top of first fixed frame (31) fixed connection at shell (21), pass the one end fixed connection of reation kettle main part (11) and shell (21) through first shaft coupling (33) and first axis of rotation (17) on the axle wall of first servo motor (32) output shaft.

4. The real stone paint reation kettle of claim 1, characterized in that: the feeding mechanism (4) comprises a conveying pipe (41), a feeding hopper (42), a second fixed rack (43), a second servo motor (44), a second coupler (45), a second rotating shaft (46), third spiral fan blades (47), a material guide pipe (48) and a one-way valve (49), the feeding hopper (42) is fixedly connected to the top of the conveying pipe (41), the feeding hopper (42) is communicated with the inside of the conveying pipe (41), one end, far away from the reaction kettle main body (11), of the conveying pipe (41) is fixedly connected with the second servo motor (44) through the second fixed rack (43), a second rotating shaft (46) is fixedly connected to the shaft wall of an output shaft of the second servo motor (44) through the second coupler (45), the other end of the second rotating shaft (46) extends to the inside of the conveying pipe (41), and the third spiral fan blades (47) are fixedly connected to the shaft wall, located at one end of the inside of the conveying pipe (41), of the second rotating shaft (46), one end, far away from the second servo motor (44), of the material conveying pipe (41) is fixedly communicated with a material guide pipe (48), the other end of the material guide pipe (48) is fixedly communicated with the reaction kettle main body (11), and a one-way valve (49) is arranged inside the material guide pipe (48).

5. The real stone paint reation kettle of claim 1, characterized in that: the diameter of the first reaction tube (14) is twice that of the second reaction tube (15).

6. The real stone paint reation kettle of claim 1, characterized in that: the inner scraper (111) is fixedly connected to the shaft wall of one end, close to the discharge pipe (12), of the first rotating shaft (17), and the outer wall of the inner scraper (111) is in contact with the inner bottom wall of the reaction kettle main body (11).

7. The real stone paint reation kettle of claim 1, characterized in that: the shaft walls of the first rotating shaft (17) and the driven shaft (18) are rotatably connected with the reaction kettle main body (11) and the shell (21) through bearings (24).

Technical Field

The invention relates to the field of real stone paint reaction kettles, in particular to a real stone paint reaction kettle.

Background

The stone-like paint is a kind of paint for wall decoration. It is mainly made up by using natural stone powder with various colours, and can be used for imitating stone effect of external wall of building, so that it is also called liquid stone. The building decorated by the stone paint has natural and real natural color, gives people elegant, harmonious and solemn aesthetic feeling, and is suitable for indoor and outdoor decoration of various buildings. Especially, the decoration on the curved surface building is vivid and lifelike, and has an effect of returning to nature. The stone paint has the advantages of fire prevention, water prevention, acid and alkali resistance and pollution resistance. The natural stone paint has the characteristics of no toxicity, no smell, strong bonding force, fastness and the like, can effectively prevent the corrosion of the external severe environment to the building, prolongs the service life of the building, and is suitable for being used in cold areas because the natural stone paint has good adhesive force and freeze-thaw resistance.

Production manufacturing real stone paint utilizes the reation kettle who has stirring function to go on usually, but because the viscosity of real stone paint is higher, real stone paint mixes the bonding and becomes massive, the real stone paint of high viscosity brings the atress in different stages for the reaction in reation kettle, it is continuous to lead to reation kettle vibrations, the motor operation is stuck, the harm motor life-span, current real stone paint reation kettle often adheres on the inner wall of reation kettle main part when the stirring, can not satisfy the production technology requirement of high viscosity material, and current real stone paint reation kettle is when stirring the very viscous raw and other materials of real stone paint, stirring efficiency is low, make the production efficiency greatly reduced of real stone paint, consequently, need a reation kettle that can promote the stirring effect, in order to improve the production efficiency of real stone paint.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a real stone paint reaction kettle.

The technical scheme adopted by the invention for solving the technical problems is as follows: a real stone paint reaction kettle comprises a stirring mechanism, a transmission mechanism, a driving mechanism and a feeding mechanism, wherein the transmission mechanism is arranged above the stirring mechanism, the driving mechanism is arranged above the transmission mechanism, the feeding mechanism is arranged around the stirring mechanism, the stirring mechanism comprises a reaction kettle main body, a discharge pipe, a gate valve, a first reaction pipe, a second reaction pipe, a sealing block, a first rotating shaft, a driven shaft, a first spiral fan blade and a second spiral fan blade, the bottom of the reaction kettle main body is fixedly connected with a discharge pipe, the discharge pipe is communicated with the interior of the reaction kettle main body, one end of the discharge pipe, which is far away from the reaction kettle main body, is provided with a gate valve, the interior of the reaction kettle main body is provided with the first reaction pipe and the second reaction pipe, the second reaction pipe is provided with four, the second reaction pipes are fixedly connected on the outer pipe wall around the first reaction pipe at equal intervals, four all be equipped with the earial drainage mouth that a plurality of communicates each other on second reaction tube and the first reaction tube outer pipe wall all around, all be provided with sealed piece between first reaction tube and the four second reaction tubes, the inner wall fixed connection of sealed piece and reation kettle main part, the inside of first reaction tube and second reaction tube is provided with first axis of rotation and driven shaft respectively, first axis of rotation is located the first spiral flabellum of fixedly connected with on the axle wall of the inside one end of first reaction tube, the driven shaft is located the fixedly connected with second spiral flabellum on the axle wall of the inside one end of second reaction tube.

Specifically, drive mechanism comprises shell, driving gear and driven gear, shell fixed connection is at the top of reation kettle main part, driving gear and driven gear all set up the inside at the shell, driven gear is provided with four, four driven gear equidistant ring is around the driving gear setting, and four driven gear is connected with driving gear meshing, driving gear fixed connection is on the axle wall of first axis of rotation, four driven gear is fixed connection respectively on the axle wall of four driven shafts.

Concretely, actuating mechanism comprises first fixed frame, first servo motor and first shaft coupling, and first fixed frame, first servo motor and first shaft coupling all set up the top at the shell, first servo motor passes through first fixed frame fixed connection at the top of shell, pass the one end fixed connection of reation kettle main part and shell through first shaft coupling and first axis of rotation on the axial wall of first servo motor output shaft.

Specifically, the feeding mechanism comprises a feed delivery pipe, a feed hopper, a second fixed frame, a second servo motor, a second coupler, a second rotating shaft, a third spiral fan blade, a guide pipe and a one-way valve, the feed hopper is fixedly connected to the top of the feed delivery pipe and is communicated with the inside of the feed delivery pipe, the second servo motor is fixedly connected to one end, away from the reaction kettle main body, of the feed delivery pipe through the second fixed frame, the second rotating shaft is fixedly connected to the shaft wall of an output shaft of the second servo motor through the second coupler, the other end of the second rotating shaft extends to the inside of the feed delivery pipe, the third spiral fan blade is fixedly connected to the shaft wall, located at one end inside the feed delivery pipe, of the second rotating shaft, the guide pipe is fixedly communicated with one end, away from the second servo motor, of the feed delivery pipe, and the reaction kettle main body are fixedly communicated with the other end, and a one-way valve is arranged in the material guide pipe.

Specifically, the diameter of the first reaction tube is twice that of the second reaction tube.

Specifically, the shaft wall of first axis of rotation near row material pipe one end on fixedly connected with interior scraper blade, the outer wall of interior scraper blade contacts with the interior diapire of reation kettle main part.

Specifically, the shaft walls of the first rotating shaft and the driven shaft are rotatably connected with the reaction kettle main body and the shell through bearings.

The invention has the beneficial effects that:

(1) the invention relates to a real stone paint reaction kettle, a first rotating shaft is driven to rotate by a first servo motor, the first rotating shaft can drive a first spiral fan blade to drive materials to be lifted in a first reaction pipe when rotating, the materials at the bottom in a reaction kettle main body are overturned to the top of the reaction kettle main body, the materials at the top of the reaction kettle main body drive a driven gear to rotate by a driving gear in a transmission mechanism, so that the first spiral fan blade can drive the materials to flow to the inner bottom of the reaction kettle main body while lifting the materials with the materials, and the four second reaction pipes are communicated with the first reaction pipe through a plurality of discharge ports, and when high-viscosity massive real stone paint in the reaction kettle is stirred, the pressure is relieved through the discharge ports, the phenomenon that the stirring is blocked to cause the motor to run and block is avoided, and the service life of the motor is damaged, guarantee the smoothness nature of whole upset stirring, promote reation kettle's stirring efficiency greatly, effectively guarantee real mineral varnish raw materials intensive mixing, promote the quality and the production efficiency of real mineral varnish.

(2) According to the stone-like paint reaction kettle, the inner scraper fixedly connected to the shaft wall at the bottom end of the first rotating shaft can scrape and clean materials adhered to the bottom in the reaction kettle main body, so that discharging and subsequent cleaning are facilitated, and raw materials are saved.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic structural diagram of a real stone paint reaction kettle provided by the invention;

FIG. 2 is a sectional view of a real stone paint reaction kettle in the direction of A-A in FIG. 1;

FIG. 3 is a schematic structural diagram of a transmission mechanism in a real stone paint reaction kettle according to the present invention;

FIG. 4 is a partially enlarged view of portion B in FIG. 1 of a real stone paint reaction kettle according to the present invention;

FIG. 5 is a partially enlarged view of a portion C in FIG. 1 of a real stone paint reaction kettle provided by the present invention.

In the figure: 1. a stirring mechanism; 11. a reaction kettle main body; 12. a discharge pipe; 13. a gate valve; 14. a first reaction tube; 15. a second reaction tube; 16. a sealing block; 17. a first rotating shaft; 18. a driven shaft; 19. a first helical fan blade; 110. a second helical fan blade; 111. an inner scraper; 2. a transmission mechanism; 21. a housing; 22. a driving gear; 23. a driven gear; 24. a bearing; 3. a drive mechanism; 31. a first stationary frame; 32. a first servo motor; 33. a first coupling; 4. a feeding mechanism; 41. a delivery pipe; 42. a feed hopper; 43. a second stationary frame; 44. a second servo motor; 45. a second coupling; 46. a second rotating shaft; 47. a third helical fan blade; 48. a material guide pipe; 49. a one-way valve; 5. and a discharge port.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in fig. 1-5, the real stone paint reaction kettle of the present invention includes a stirring mechanism 1, a transmission mechanism 2, a driving mechanism 3 and a feeding mechanism 4, wherein the transmission mechanism 2 is disposed above the stirring mechanism 1, the driving mechanism 3 is disposed above the transmission mechanism 2, the feeding mechanism 4 is disposed around the stirring mechanism 1, the stirring mechanism 1 includes a reaction kettle main body 11, a discharging pipe 12, a gate valve 13, a first reaction pipe 14, a second reaction pipe 15, a sealing block 16, a first rotating shaft 17, a driven shaft 18, a first spiral fan blade 19 and a second spiral fan blade 110, the bottom of the reaction kettle main body 11 is fixedly connected with the discharging pipe 12, the discharging pipe 12 is communicated with the interior of the reaction kettle main body 11, one end of the discharging pipe 12 far from the reaction kettle main body 11 is provided with the gate valve 13, the interior of the reaction kettle main body 11 is provided with the first reaction pipe 14 and the second reaction pipe 15, second reaction tube 15 is provided with four, four equidistant fixed connection of second reaction tube 15 is on first reaction tube 14 outer pipe wall all around, four second reaction tube 15 all is equipped with the earial drainage mouth 5 that a plurality of communicates each other on first reaction tube 14 outer pipe wall all around, all be provided with sealed piece 16 between first reaction tube 14 and four second reaction tubes 15, the inner wall fixed connection of sealed piece 16 and reation kettle main part 11, the inside of first reaction tube 14 and second reaction tube 15 is provided with first axis of rotation 17 and driven shaft 18 respectively, first axis of rotation 17 is located the first helical fan blade 19 of fixedly connected with on the axial wall of the inside one end of first reaction tube 14, driven shaft 18 is located fixedly connected with second helical fan blade 110 on the axial wall of the inside one end of second reaction tube 15.

Specifically, drive mechanism 2 comprises shell 21, driving gear 22 and driven gear 23, shell 21 fixed connection is at the top of reation kettle main part 11, driving gear 22 and driven gear 23 all set up the inside at shell 21, driven gear 23 is provided with four, four driven gear 23 equidistant surrounding driving gear 22 sets up, and four driven gear 23 is connected with driving gear 22 meshing, driving gear 22 fixed connection is on the axle wall of first axis of rotation 17, four driven gear 23 fixed connection is on the axle wall of four driven shafts 18 respectively.

Specifically, actuating mechanism 3 comprises first fixed frame 31, first servo motor 32 and first shaft coupling 33, and first fixed frame 31, first servo motor 32 and first shaft coupling 33 all set up the top at shell 21, first servo motor 32 is through first fixed frame 31 fixed connection at the top of shell 21, pass the one end fixed connection of reation kettle main part 11 and shell 21 through first shaft coupling 33 and first axis of rotation 17 on the axle wall of first servo motor 32 output shaft.

Specifically, the feeding mechanism 4 comprises a feeding pipe 41, a feeding hopper 42, a second fixed frame 43, a second servo motor 44, a second coupler 45, a second rotating shaft 46, a third spiral fan blade 47, a material guiding pipe 48 and a one-way valve 49, the feeding hopper 42 is fixedly connected to the top of the feeding pipe 41, the feeding hopper 42 is communicated with the inside of the feeding pipe 41, the second servo motor 44 is fixedly connected to one end, far away from the reaction kettle main body 11, of the feeding pipe 41 through the second fixed frame 43, the second rotating shaft 46 is fixedly connected to the shaft wall of the output shaft of the second servo motor 44 through the second coupler 45, the other end of the second rotating shaft 46 extends to the inside of the feeding pipe 41, the third spiral fan blade 47 is fixedly connected to the shaft wall of one end, far away from the second servo motor 44, of the feeding pipe 41 is fixedly communicated with the material guiding pipe 48, the other end of the material guiding pipe 48 is fixedly communicated with the reaction kettle main body 11, and a one-way valve 49 is arranged inside the material guiding pipe 48.

Specifically, the diameter of the first reaction tube 14 is twice the diameter of the second reaction tube 15, and the speed of conveying the materials downwards by the four second reaction tubes 15 is not less than the speed of lifting the materials upwards by the first reaction tube 14, so that more materials cannot be accumulated at the inner top of the reaction kettle main body 11.

Specifically, the first rotating shaft 17 is fixedly connected with an inner scraper 111 on the shaft wall near one end of the discharge pipe 12, the outer wall of the inner scraper 111 contacts with the inner bottom wall of the reaction kettle main body 11, and the inner scraper 111 on the shaft wall at the bottom end of the first rotating shaft 17 can scrape and clean the materials adhered to the bottom in the reaction kettle main body 11.

Specifically, the shaft walls of the first rotating shaft 17 and the driven shaft 18 are rotatably connected with the reaction kettle main body 11 and the shell 21 through the bearings 24, so that the first rotating shaft 17 and the driven shaft 18 can be more stable in rotation.

When the material conveying device is used, materials to be stirred are conveyed into the reaction kettle main body 11 through the feeding mechanism 4, when the materials are conveyed, raw materials are placed in the feeding hopper 42, the second servo motor 44 is started, the output shaft of the second servo motor 44 drives the second rotating shaft 46 to rotate, the second rotating shaft 46 can drive the third spiral fan blade 47 to rotate in the conveying pipe 41 when rotating, so that the materials falling into the conveying pipe 41 in the feeding hopper 42 are conveyed into the reaction kettle main body 11, after the material conveying is finished, the first rotating shaft 17 is driven to rotate through the arranged first servo motor 32, the first rotating shaft 17 can drive the first spiral fan blade 19 to rotate when rotating, the first spiral fan blade 19 can drive the materials to be lifted in the first reaction pipe 14, and the materials at the bottom in the reaction kettle main body 11 are turned to the top of the reaction kettle main body 11, the material at 11 tops of reation kettle main part, 2 inside driving gear 22 of rethread drive mechanism drive driven gear 23 and rotate, thereby realize that first spiral flabellum 19 takes the animal material to promote when, second spiral flabellum 110 can drive material and flow to reation kettle main part 11 interior bottom, thereby realize reciprocal upset stirring, promote reation kettle's stirring efficiency greatly, effectively guarantee real mineral varnish raw materials intensive mixing, promote the quality and the production efficiency of real mineral varnish, when arranging the material, interior scraper blade 111 on 17 bottom axial walls of first rotation axis, can scrape the clearance to the material that the bottom adheres to in reation kettle main part 11, be convenient for arrange material and subsequent clearance, raw and other materials have been practiced thrift simultaneously.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.