Triode forming pin shearing machine

文档序号:1679578 发布日期:2020-01-03 浏览:11次 中文

阅读说明:本技术 一种三极管成型剪脚机 (Triode forming pin shearing machine ) 是由 廖楠 于 2019-11-07 设计创作,主要内容包括:本发明公开了一种三极管成型剪脚机,它包括底板(1)、基板(2)、左引脚剪切机构(3)和右引脚剪切机构(4),基板(2)顶部的后端面上开设有凹槽(5),基板(2)顶部的前端面上且从左往右顺次开设有第一卡槽(6)、第二卡槽(7)和第三卡槽(8),所述第一卡槽(6)、第二卡槽(7)和第三卡槽(8)均与凹槽(5)连通,第一卡槽(6)、第二卡槽(7)和第三卡槽(8)的宽度分别等于左引脚(26)、中间引脚(27)和右引脚(28)的宽度,第一卡槽(6)和第三卡槽(8)之间设置有固设于基板(2)前端面上的成型座(9)。本发明的有益效果是:结构紧凑,提高生产效率,并降低劳动强度,符合工业自动化发展趋势。(The invention discloses a triode forming pin shearing machine which comprises a bottom plate (1), a substrate (2), a left pin shearing mechanism (3) and a right pin shearing mechanism (4), wherein a groove (5) is formed in the rear end face of the top of the substrate (2), a first clamping groove (6), a second clamping groove (7) and a third clamping groove (8) are sequentially formed in the front end face of the top of the substrate (2) from left to right, the first clamping groove (6), the second clamping groove (7) and the third clamping groove (8) are communicated with the groove (5), the widths of the first clamping groove (6), the second clamping groove (7) and the third clamping groove (8) are respectively equal to the widths of a left pin (26), a middle pin (27) and a right pin (28), and a forming seat (9) fixedly arranged on the front end face of the substrate (2) is arranged between the first clamping groove (6) and the third clamping groove (8). The invention has the beneficial effects that: compact structure, improves production efficiency, reduces labor intensity and accords with the development trend of industrial automation.)

1. The utility model provides a foot machine is cut in triode shaping which characterized in that: the novel pin shearing mechanism comprises a bottom plate (1), a base plate (2), a left pin shearing mechanism (3) and a right pin shearing mechanism (4), wherein the base plate (2) is arranged at the top of the bottom plate (1), a groove (5) is formed in the rear end face of the top of the base plate (2), a first clamping groove (6), a second clamping groove (7) and a third clamping groove (8) are sequentially formed in the front end face of the top of the base plate (2) from left to right, the first clamping groove (6), the second clamping groove (7) and the third clamping groove (8) are communicated with the groove (5), the widths of the first clamping groove (6), the second clamping groove (7) and the third clamping groove (8) are respectively equal to the widths of a left pin (26), a middle pin (27) and a right pin (28), a forming seat (9) fixedly arranged on the front end face of the base plate (2) is arranged between the first clamping groove (6) and the third clamping groove (8), and an arc-shaped face (10), the arc-shaped surface (10) and the second clamping groove (7) are oppositely arranged in a front-back mode, a left cushion block (11) and a right cushion block (12) are fixedly arranged on the front end surface of the substrate (2), the left cushion block (11) is located between the first clamping groove (6) and the forming seat (9), the left end surface of the left cushion block (11) is flush with the right end surface of the first clamping groove (6), the right cushion block (12) is located between the third clamping groove (8) and the forming seat (9), and the right end surface of the right cushion block (12) is flush with the left end surface of the third clamping groove (8); the left pin shearing mechanism (3) and the right pin shearing mechanism (4) are structurally characterized in that the left pin shearing mechanism (3) is arranged on the bottom plate (1) and located on the left side of the left cushion block (11), the left pin shearing mechanism (3) comprises a longitudinal oil cylinder (13), a horizontal oil cylinder (14), a cutter (15), a guide rail (16) and a sliding block (17), the guide rail (16) is longitudinally arranged on the bottom plate (1), the sliding block (17) is slidably arranged on the guide rail (16), the horizontal oil cylinder (14) is fixedly arranged on the top surface of the sliding block (17), the horizontally arranged cutter (15) is welded on a piston rod of the horizontal oil cylinder (14), the longitudinal oil cylinder (13) is arranged parallel to the guide rail (16) and is fixedly arranged on the bottom plate (1), and a connecting plate (18) is welded between the action end of the piston rod of the longitudinal guide rail (16) and; the right pin shearing mechanism (4) is arranged on the bottom plate (1) and is positioned on the right side of the right cushion block (12).

2. The triode forming pin shearing machine according to claim 1, characterized in that: and the forming seat (9), the left cushion block (11) and the right cushion block (12) are welded on the substrate (2) and are supported on the top surface of the bottom plate (1).

3. The triode forming pin shearing machine according to claim 1, characterized in that: the left cushion block (11) and the right cushion block (12) are arranged in bilateral symmetry relative to the forming seat (9).

4. The triode forming pin shearing machine according to claim 1, characterized in that: the left pin shearing mechanism (3) and the right pin shearing mechanism (4) are arranged in a bilateral symmetry mode.

5. The triode forming pin shearing machine according to claim 1, characterized in that: this cut foot machine still includes supports in subaerial air compressor machine (19) and sets up inclined hole (20) on bottom plate (1), inclined hole (20) and recess (5) intercommunication, inclined hole (20) slope set up backward, air compressor machine (19) set up in bottom plate (1) below, and the gas outlet of air compressor machine (19) is connected through pipeline (21) with the bottom of inclined hole (20).

6. The triode forming pin shearing machine according to claim 1, characterized in that: the bottom surface of the bottom plate (1) is provided with a plurality of supporting legs supported on the ground.

7. The triode forming pin shearing machine according to claim 1, characterized in that: the base plate (2) is provided with a plurality of through holes (22) along the length direction, and the bottom plate (1) is provided with a plurality of threaded holes (23) corresponding to the through holes (22).

8. The triode forming pin shearing machine according to claim 7, characterized in that: the base plate (2) penetrates through the through hole (22) through a screw (24) and is fixed on the bottom plate (1) in threaded connection with the threaded hole (23).

9. The triode forming pin shearing machine according to claim 1, characterized in that: the shearing machine further comprises a controller, and the controller is electrically connected with the air compressor (19), the horizontal oil cylinder (14) and the longitudinal oil cylinder (13).

Technical Field

The invention relates to a triode forming pin shearing machine.

Background

The triode on the circuit board is generally a bent pin with different shapes and lengths, so the triode must be bent and pre-sheared before being inserted into the circuit board, and the length of the sheared pin is required to be controllable so as to meet the requirements of subsequent production. The triode is structured as shown in fig. 1, and comprises a main body part 25, a left pin 26, a middle pin 27 and a right pin 28 which are arranged on the main body part 25, in order to be mounted on a circuit board, the left pin 26 and the right pin 28 need to be cut off along dotted lines, the middle pin 27 needs to be bent forwards, most of the three procedures are completed manually, namely, the left pin and the right pin are cut off by using scissors, and then the middle pin 27 is bent by using a pair of pliers. However, the manual labor intensity of the processing method is high, and due to manual operation errors, the problem that the bent angle or the pin cutting length is inconsistent with the set requirement may occur, the product quality is difficult to guarantee, the requirements of customers cannot be met, and therefore the market competitiveness of enterprises is also reduced.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide the triode forming pin shearing machine which has a compact structure, improves the production efficiency, reduces the labor intensity and accords with the industrial automation development trend.

The purpose of the invention is realized by the following technical scheme: a triode forming pin shearing machine comprises a bottom plate, a base plate, a left pin shearing mechanism and a right pin shearing mechanism, wherein the base plate is arranged at the top of the bottom plate, a groove is formed in the rear end face of the top of the base plate, a first clamping groove, a second clamping groove and a third clamping groove are sequentially formed in the front end face of the top of the base plate from left to right, the first clamping groove, the second clamping groove and the third clamping groove are communicated with the groove, the widths of the first clamping groove, the second clamping groove and the third clamping groove are respectively equal to the widths of a left pin, a middle pin and a right pin, a forming seat fixedly arranged on the front end face of the base plate is arranged between the first clamping groove and the third clamping groove, an arc-shaped face is arranged at the top of the forming seat, the arc-shaped face and the second clamping groove are oppositely arranged from front to back, a left cushion block and a right cushion block are further fixedly arranged on the front end face of the base plate, the left cushion block is positioned between, the right cushion block is positioned between the third clamping groove and the forming seat, and the right end face of the right cushion block is flush with the left end face of the third clamping groove; the left pin shearing mechanism is arranged on the bottom plate and is positioned on the left side of the left cushion block, the left pin shearing mechanism comprises a longitudinal oil cylinder, a horizontal oil cylinder, a cutter, a guide rail and a slide block, the guide rail is longitudinally arranged on the bottom plate, the slide block is slidably mounted on the guide rail, the horizontal oil cylinder is fixedly mounted on the top surface of the slide block, the horizontally arranged cutter is welded on a piston rod of the horizontal oil cylinder, the longitudinal oil cylinder is arranged in parallel with the guide rail and is fixedly mounted on the bottom plate, and a connecting plate is welded between the action end of the piston rod of the longitudinal guide rail and the slide block; the right pin shearing mechanism is arranged on the bottom plate and located on the right side of the right cushion block.

The forming seat, the left cushion block and the right cushion block are welded on the substrate and are supported on the top surface of the bottom plate.

The left cushion block and the right cushion block are arranged in bilateral symmetry relative to the forming seat.

The left pin shearing mechanism and the right pin shearing mechanism are arranged in a bilateral symmetry mode.

The foot shearing machine further comprises an air compressor supported on the ground and an inclined hole formed in the bottom plate, the inclined hole is communicated with the groove, the inclined hole is inclined backwards, the air compressor is arranged below the bottom plate, and an air outlet of the air compressor is connected with the bottom of the inclined hole through a pipeline.

The bottom surface of the bottom plate is provided with a plurality of supporting legs supported on the ground.

A plurality of through holes are formed in the substrate along the length direction of the substrate, and a plurality of threaded holes corresponding to the through holes are formed in the bottom plate.

The base plate penetrates through the through hole through a screw and is fixed on the bottom plate in threaded connection with the threaded hole.

The shearing machine further comprises a controller, and the controller is electrically connected with the air compressor, the horizontal oil cylinder and the longitudinal oil cylinder.

The invention has the following advantages: the invention has compact structure, improves the production efficiency, reduces the labor intensity and conforms to the development trend of industrial automation.

Drawings

FIG. 1 is a schematic diagram of a triode structure;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a front view of the substrate;

FIG. 4 is a cross-sectional view A-A of FIG. 2;

FIG. 5 is a cross-sectional view B-B of FIG. 2;

fig. 6 is a schematic diagram of the operation of the present invention.

Detailed Description

The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:

as shown in fig. 2 ~ 5, a foot machine is cut in triode shaping, it includes that bottom plate 1, base plate 2, left pin cut mechanism 3 and right pin cut mechanism 4, be provided with a plurality of supporting legs that support on subaerial on the basal surface of bottom plate 1, base plate 2 sets up in the top of bottom plate 1, has seted up recess 5 on the rear end face at base plate 2 top, and first draw-in groove 6, second draw-in groove 7 and third draw-in groove 8 have been seted up in order from a left side to the right side on the preceding terminal surface at base plate 2 top, first draw-in groove 6, second draw-in groove 7 and third draw-in groove 8's width equals the width of left pin 26, middle pin 27 and right pin 28 respectively, is provided with between first draw-in groove 6 and the third draw-in groove 8 to set firmly shaping seat 9 on base plate 2 preceding terminal surface, and the top of shaping seat 9 is provided with arcwall face 10, and the relative setting of arcwall face 10 and second draw-in groove 7, still set firmly left side cushion 11 and right cushion 12 on the preceding terminal surface of base plate 2, left side cushion and right cushion 11 and right side cushion are located the left and right side cushion 11 and the third draw-in seat shaping seat 12, and left side and right side cushion 9 are parallel and right side cushion 12, and left side cushion 11 are located the left side and right side cushion and right side.

The left pin shearing mechanism 3 and the right pin shearing mechanism 4 are structurally arranged, the left pin shearing mechanism 3 and the right pin shearing mechanism 4 are arranged in a bilateral symmetry mode, the left pin shearing mechanism 3 is arranged on the bottom plate 1 and located on the left side of the left cushion block 11, the left pin shearing mechanism 3 comprises a longitudinal oil cylinder 13, a horizontal oil cylinder 14, a cutter 15, a guide rail 16 and a sliding block 17, the guide rail 16 is longitudinally arranged on the bottom plate 1, the sliding block 17 is slidably arranged on the guide rail 16, the horizontal oil cylinder 14 is fixedly arranged on the top surface of the sliding block 17, the cutter 15 which is horizontally arranged is welded on a piston rod of the horizontal oil cylinder 14, the longitudinal oil cylinder 13 is arranged in parallel with the guide rail 16 and is fixedly arranged on the bottom plate 1, and a connecting plate 18 is welded between the action; the right pin shearing mechanism 4 is arranged on the bottom plate 1 and is positioned on the right side of the right cushion block 12.

The forming seat 9, the left cushion block 11 and the right cushion block 12 are welded on the substrate 2 and are all supported on the top surface of the bottom plate 1. The foot shearing machine further comprises an air compressor 19 supported on the ground and an inclined hole 20 formed in the bottom plate 1, the inclined hole 20 is communicated with the groove 5, the inclined hole 20 is obliquely and backwards arranged, the air compressor 19 is arranged below the bottom plate 1, and an air outlet of the air compressor 19 is connected with the bottom of the inclined hole 20 through a pipeline 21. The base plate 2 is provided with a plurality of through holes 22 along the length direction, the base plate 1 is provided with a plurality of threaded holes 23 corresponding to the through holes 22, and the base plate 2 penetrates through the through holes 22 through screws 24 and is fixed on the base plate 1 in a threaded connection with the threaded holes 23.

The shearing machine further comprises a controller which is electrically connected with the air compressor 19, the horizontal oil cylinder 14 and the longitudinal oil cylinder 13.

The working principle of the invention is as follows:

s1, front bending of the middle pin: a triode to be subjected to pin shearing is horizontally placed on the top surface of the bottom plate 1, then a left pin 26, a middle pin 27 and a right pin 28 of the triode are respectively and simultaneously inserted into the first clamping groove 6, the second clamping groove 7 and the third clamping groove 8 from back to front, and at the moment, a main body part 25 of the triode is positioned in the groove 5 as shown in fig. 6; when the main body part 25 is pushed forwards, the middle pin 27 penetrates out of the second clamping groove 7 and then is completely deformed upwards along the arc-shaped surface 10, so that the middle pin is quickly bent and formed without manually adopting a pair of pliers completely, and the labor intensity of workers is reduced;

s2, cutting of the left pin: a worker controls a piston rod of a longitudinal oil cylinder 13 of the left pin shearing mechanism 3 to extend out, the piston rod drives a sliding block 17 to move backwards along a guide rail 16 through a connecting plate 18, when a cutter 15 is opposite to a left cushion block 11, as shown in fig. 6, the worker controls the longitudinal oil cylinder 13 of the left pin shearing mechanism 3 to be closed, simultaneously controls a piston rod of a horizontal oil cylinder 14 to extend out, and the cutter 15 moves rightwards to cut off a left pin 26 of a triode;

s3, cutting of right pins: a worker controls a piston rod of a longitudinal oil cylinder 13 of the right pin shearing mechanism 4 to extend out, the piston rod drives a sliding block 17 to move backwards along a guide rail 16 through a connecting plate 18, when a cutter 15 is opposite to a right cushion block 12, as shown in fig. 6, the worker controls the longitudinal oil cylinder 13 of the right pin shearing mechanism 4 to be closed, simultaneously controls a piston rod of a horizontal oil cylinder 14 to extend out, and the cutter 15 moves leftwards to cut off a right pin 28 of a triode;

s4, after the triode pin is cut and formed, a worker turns on the air compressor 19, the air compressor 19 generates high-pressure gas, the high-pressure gas enters the inclined hole 20 through the pipeline 21, and the high-pressure gas sprayed out of the inclined hole 20 blows the finished triode backwards, so that the finished triode is rapidly discharged.

Therefore, the foot shearing machine realizes the rapid shearing of the left pin 26 and the right pin 28 by controlling the action of the cutter, ensures the smoothness of the cut, and does not need to be operated by a pair of cutting pliers manually, thereby reducing the labor intensity of workers and improving the production efficiency; in addition, the middle pin 27 is directly bent and formed through the arc-shaped surface 10 of the forming seat 9, a worker does not need to hold a pliers to bend, the labor intensity of the worker is further reduced, and the production efficiency is improved.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

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