Cloth raising device
阅读说明:本技术 布料起毛装置 (Cloth raising device ) 是由 赵爱玲 骆小来 林豫涛 李树录 罗兴平 于 2019-10-10 设计创作,主要内容包括:本发明公开了一种布料起毛装置。该布料起毛装置包括设备机架、起毛机构以及往复运动机构,起毛机构包括起毛支架、针辊盘、奇数号针辊、偶数号针辊、针辊驱动部件,起毛支架活动连接在设备机架上且连接于往复运动机构,往复运动机构用于驱动起毛支架往复运动,针辊盘可转动连接在起毛支架上,奇数号针辊与偶数号针辊均可转动连接在针辊盘上且均垂直于针辊盘的径向面,奇数号针辊的外周面上连接有多个正向钩针,偶数号针辊的外周面上连接有多个反向钩针,正向钩针与反向钩针的弯折方向相反,针辊驱动部件安装起毛支架上且连接于针辊盘。该布料起毛装置能够提高手织板起毛布的起毛效率,实现定量起毛。(The invention discloses a cloth fluffing device. This cloth raising device includes the equipment frame, raising mechanism and reciprocating motion mechanism, raising mechanism is including the raising support, the needle roller dish, odd number needle roller, even number needle roller, needle roller drive part, raising support swing joint just connects in reciprocating motion mechanism in the equipment frame, reciprocating motion mechanism is used for driving raising support reciprocating motion, needle roller dish rotatable coupling is on the raising support, odd number needle roller all can rotate with even number needle roller and connect on the needle roller dish and the radial face of equal perpendicular to needle roller dish, be connected with a plurality of forward crochet hooks on the outer peripheral face of odd number needle roller, be connected with a plurality of reverse crochet hooks on the outer peripheral face of even number needle roller, the bending direction of forward crochet hook and reverse crochet hook is opposite, needle roller drive part installation raising support is last and connect in the needle roller dish. This cloth fluffing device can improve the fluffing efficiency of hand loom board fluff cloth, realizes quantitative fluff.)
1. A cloth fluffing device is characterized by comprising an equipment frame, a fluffing mechanism and a reciprocating mechanism, the fluffing mechanism comprises a fluffing bracket, a needle roller disc, odd-numbered needle rollers, even-numbered needle rollers and a needle roller driving part, the fluffing bracket is movably connected on the equipment frame and connected with the reciprocating mechanism, the reciprocating mechanism is used for driving the raising support to reciprocate, the needle roller disc is rotatably connected to the raising support, the odd needle rollers and the even needle rollers can be rotatably connected on the needle roller disc and are vertical to the radial surface of the needle roller disc, the peripheral surface of the odd-numbered needle roller is connected with a plurality of forward crochet hooks, the peripheral surface of the even-numbered needle roller is connected with a plurality of reverse crochet hooks, the forward direction crochet hook with reverse direction crochet hook's direction of buckling is opposite, the needle roller drive division installation on the fluff support and connect in the needle roller dish.
2. The cloth fluffing device of claim 1, wherein at least two odd-numbered needle rollers and at least two even-numbered needle rollers are connected to the needle roller disc, the odd-numbered needle rollers and the even-numbered needle rollers are distributed at intervals, the axes of the odd-numbered needle rollers and the axes of the even-numbered needle rollers are distributed on the same ring, and the crochet needles on the odd-numbered needle rollers are spaced from the crochet needles on the adjacent even-numbered needle rollers; the number of the odd-numbered needle rollers is consistent with that of the even-numbered needle rollers.
3. A cloth fluffing device according to claim 1, characterized in that, the cloth fluffing device further comprises a damping mechanism, the damping mechanism comprises a damping belt pulley, a V-shaped damping belt and a damping driven wheel, one end of each odd-numbered needle roller and one end of each even-numbered needle roller are sleeved with the damping belt pulley, the damping driven wheel is rotatably connected to the fluffing support, and the damping belt pulley is connected with the damping driven wheel through the V-shaped damping belt.
4. The cloth raising apparatus as claimed in any one of claims 1 to 3, wherein said raising mechanism further comprises a needle roller transmission member including a needle roller pulley mounted on said needle roller table, a tension pulley rotatably connected to said raising support, a rotation pulley mounted on said needle roller drive member, and a rotation belt through which said needle roller pulley, said tension pulley and said rotation pulley are connected.
5. A cloth fluffing device according to any one of claims 1-3, characterized in that the reciprocating mechanism comprises a rack rail, reciprocating rollers, a reciprocating gear and a reciprocating driving part, the rack rail is mounted on the equipment frame and located below the fluffing support, the rack rail extends along the direction of movement of the fluffing support, at least two reciprocating rollers are connected to the bottom of the fluffing support and are in rolling fit with the equipment support, the reciprocating gear is engaged with the rack rail, and the reciprocating driving part is mounted on the fluffing support and is connected with the reciprocating gear for driving the reciprocating gear to rotate.
6. The cloth fluffing device of any one of claims 1-3, characterized in that the fluffing mechanism further comprises a cloth pressing component, the cloth pressing component comprises a first cloth pressing roller and a second cloth pressing roller which are movably arranged on the fluffing bracket, and the first cloth pressing roller and the second cloth pressing roller are respectively positioned at two sides of the needle roller disc in the axial direction; the cloth pressing component further comprises a first pressure adjusting knob and a second pressure adjusting knob, the first pressure adjusting knob is connected to the first cloth pressing roller to be used for adjusting the height of the first cloth pressing roller, and the second pressure adjusting knob is connected to the second cloth pressing roller to be used for adjusting the height of the second cloth pressing roller.
7. The cloth fluffing device of any one of claims 1-3, characterized in that the cloth fluffing device further comprises a clamping mechanism, the clamping mechanism comprises a clamping part and a tension adjusting part, the clamping part can be movably connected with the equipment frame along the moving direction of the cloth from head to tail, and the tension adjusting part can be movably connected with the equipment frame for adjusting the tension of the cloth;
the clamping part comprises a fixed clamping rod, a movable clamping rod, a clamping connecting arm and a clamping driving part, the fixed clamping rod is installed on the equipment rack, the movable clamping rod is parallel to the fixed clamping rod, two ends of the movable clamping rod are respectively connected to the clamping driving part through the clamping connecting arm, and the clamping driving part drives the movable clamping rod to act so as to realize clamping or releasing cloth in cooperation with the fixed clamping rod;
the tension adjusting part comprises a fixed adjusting rod, a movable adjusting rod, an adjusting connecting arm and an adjusting driving part, the fixed adjusting rod is installed on the equipment rack, the movable adjusting rod is parallel to the fixed adjusting rod, the two ends of the movable adjusting rod are respectively connected with the adjusting connecting arm and the adjusting driving part, and the adjusting driving part drives the movable adjusting rod to move so as to realize that the fixed adjusting rod is matched with the fixed adjusting rod to adjust the tension of the cloth.
8. A fabric raising apparatus according to any one of claims 1 to 3, further comprising an emergency stop switch connected to said needle roller driving means through a control mechanism.
9. A cloth raising apparatus as set forth in any one of claims 1 to 3, further comprising a speed regulating mechanism including a needle roller speed regulating switch mounted on said equipment frame and connected to said needle roller driving member and a reciprocating speed regulating switch connected to said reciprocating mechanism.
10. The cloth raising apparatus as claimed in any one of claims 1 to 3, further comprising a human-machine interaction mechanism mounted on said equipment frame and connected to a control mechanism.
Technical Field
The invention relates to the field of textiles, in particular to a cloth fluffing device.
Background
In the production process of the woven fabric, in order to ensure that 100% of the large goods cloth can meet the requirements of customers, a fabric manufacturer can manufacture the woven board fabric in advance, and after relevant post-finishing procedures are completed, the customer is confirmed in advance whether the fabric meets the requirements. In this in-process, when meetting the demand fluff order, hand loom face fabric need sew the fluff processing on the big goods cloth, because the area of hand loom face fabric is little, and is in large quantity, in order to reach the fluff effect, part hand loom face fabric need on big goods fluff machine many times fluff, it is long consuming time, and the fluff volume is difficult to reach unanimously between the different hand looms board, when hand loom face fabric did not sew well on big goods cloth, also there is the condition that hand loom face fabric loses, meanwhile, hand loom face fabric is mingled with and is produced in the big goods cloth, also can influence the production efficiency of big goods cloth.
Disclosure of Invention
Therefore, a cloth raising device is needed which can improve raising efficiency of the hand-knitted napped cloth, realize quantitative raising, improve automation degree of processing of the hand-knitted napped cloth, and reduce development cycle of the hand-knitted napped cloth.
A cloth fluffing device comprises an equipment frame, a fluffing mechanism and a reciprocating mechanism, wherein the fluffing mechanism comprises a fluffing bracket, a needle roller disc, an odd-number needle roller, an even-number needle roller and a needle roller driving part, the fluffing bracket is movably connected on the equipment frame and connected with the reciprocating mechanism, the reciprocating mechanism is used for driving the raising support to reciprocate, the needle roller disc is rotatably connected to the raising support, the odd needle rollers and the even needle rollers can be rotatably connected on the needle roller disc and are vertical to the radial surface of the needle roller disc, the peripheral surface of the odd-numbered needle roller is connected with a plurality of forward crochet hooks, the peripheral surface of the even-numbered needle roller is connected with a plurality of reverse crochet hooks, the forward direction crochet hook with reverse direction crochet hook's direction of buckling is opposite, the needle roller drive division installation on the fluff support and connect in the needle roller dish.
In one embodiment, the needle roller disc is connected with at least two odd-numbered needle rollers and at least two even-numbered needle rollers, the odd-numbered needle rollers and the even-numbered needle rollers are distributed at intervals, the axes of the odd-numbered needle rollers and the axes of the even-numbered needle rollers are distributed on the same ring, and the crochet needles on the odd-numbered needle rollers and the crochet needles on the adjacent even-numbered needle rollers are spaced; the number of the odd-numbered needle rollers is consistent with that of the even-numbered needle rollers.
In one embodiment, the cloth fluffing device further comprises a damping mechanism, wherein the damping mechanism comprises a damping belt pulley, a V-shaped damping belt and a damping driven wheel, one end of each odd-numbered needle roller and one end of each even-numbered needle roller are sleeved with the damping belt pulley, the damping driven wheel is rotatably connected to the fluffing support, and the damping belt pulley is connected with the damping driven wheel through the V-shaped damping belt.
In one embodiment, the raising mechanism further comprises a needle roller transmission part, the needle roller transmission part comprises a needle roller belt pulley, a tension belt pulley, a rotating belt pulley and a rotating belt, the needle roller belt pulley is mounted on the needle roller disc, the tension belt pulley is rotatably connected to the raising support, the rotating belt pulley is mounted on the needle roller driving part, and the needle roller belt pulley, the tension belt pulley and the rotating belt pulley are connected through the rotating belt.
In one embodiment, the reciprocating mechanism comprises a rack guide rail, reciprocating rollers, a reciprocating gear and a reciprocating driving part, the rack guide rail is installed on the equipment frame and located below the raising support, the rack guide rail extends along the moving direction of the raising support, at least two reciprocating rollers are connected to the bottom of the raising support and are in rolling fit with the equipment support, the reciprocating gear is meshed with the rack guide rail, and the reciprocating driving part is installed on the raising support and is connected with the reciprocating gear for driving the reciprocating gear to rotate.
In one embodiment, the raising mechanism further comprises a cloth pressing part, the cloth pressing part comprises a first cloth pressing roller and a second cloth pressing roller which are movably arranged on the raising bracket, and the first cloth pressing roller and the second cloth pressing roller are respectively positioned on two sides of the card roller disc in the axial direction; the cloth pressing component further comprises a first pressure adjusting knob and a second pressure adjusting knob, the first pressure adjusting knob is connected to the first cloth pressing roller to be used for adjusting the height of the first cloth pressing roller, and the second pressure adjusting knob is connected to the second cloth pressing roller to be used for adjusting the height of the second cloth pressing roller.
In one embodiment, the cloth fluffing device further comprises a clamping mechanism, the clamping mechanism comprises a clamping part and a tension adjusting part, the clamping part can be movably connected with the equipment frame from head to tail along the movement direction of the cloth, and the tension adjusting part can be movably connected with the equipment frame to adjust the tension of the cloth;
the clamping part comprises a fixed clamping rod, a movable clamping rod, a clamping connecting arm and a clamping driving part, the fixed clamping rod is installed on the equipment rack, the movable clamping rod is parallel to the fixed clamping rod, two ends of the movable clamping rod are respectively connected to the clamping driving part through the clamping connecting arm, and the clamping driving part drives the movable clamping rod to act so as to realize clamping or releasing cloth in cooperation with the fixed clamping rod;
the tension adjusting part comprises a fixed adjusting rod, a movable adjusting rod, an adjusting connecting arm and an adjusting driving part, the fixed adjusting rod is installed on the equipment rack, the movable adjusting rod is parallel to the fixed adjusting rod, the two ends of the movable adjusting rod are respectively connected with the adjusting connecting arm and the adjusting driving part, and the adjusting driving part drives the movable adjusting rod to move so as to realize that the fixed adjusting rod is matched with the fixed adjusting rod to adjust the tension of the cloth.
In one embodiment, the cloth raising device further comprises an emergency stop switch, and the emergency stop switch is connected with the needle roller driving part through a control mechanism.
In one embodiment, the cloth raising device further comprises a speed regulating mechanism, and the speed regulating mechanism comprises a needle roller speed regulating switch and a reciprocating speed regulating switch, wherein the needle roller speed regulating switch is installed on the equipment rack and connected with the needle roller driving part, and the reciprocating speed regulating switch is connected with the reciprocating mechanism.
In one embodiment, the cloth fluffing device further comprises a human-computer interaction mechanism which is arranged on the equipment frame and connected with the control mechanism.
The cloth fluffing device can improve the fluffing efficiency of the hand-woven board fluffing cloth, realize quantitative fluffing, improve the automation degree of the hand-woven board fluffing cloth processing, and reduce the development cycle of the hand-woven board fluffing cloth. Specifically, the cloth is pressed on the fluffing mechanism, the contact area and the tension of the cloth with the odd-numbered needle rollers and the even-numbered needle rollers are larger when the pressing depth is larger, the reciprocating mechanism and the fluffing mechanism start to work to realize the fluffing function, and the fluffing fabric processing of rated fluff amount can be automatically completed by controlling the reciprocating times of the reciprocating mechanism and the rotating speed of the needle roller driving part. The cloth fluffing device can improve the fluffing efficiency of the hand-knitted napped cloth, realize quantitative fluffing, improve the automation degree of the hand-knitted napped cloth processing, and reduce the development cycle of the hand-knitted napped cloth. Furthermore, if the rotation direction of the crochet hook on the needle roller disc is opposite to the movement direction of the cloth cover, the crochet hook can hook out the cotton fiber of the weft yarn in the cloth, so as to achieve the fluffing effect; if the rotation direction of the crochet hook is the same as the movement direction of the cloth cover, the crochet hook can comb cotton fibers hooked in the cloth and prepare for the next strip raising roller.
The cloth fluffing device is very simple in structure, and skillfully utilizes the unpowered damping mechanism comprising the damping belt pulley, the V-shaped damping belt and the damping driven wheel to provide damping for the needle roller disc, so that the mechanical structure of the cloth fluffing device is greatly simplified, and finally the whole equipment is very small and exquisite.
According to the cloth fluffing device, the rack guide rail, the reciprocating roller, the reciprocating gear and the reciprocating driving part are arranged as the reciprocating mechanism, so that the reciprocating function of the fluffing mechanism is realized, the structure is simplified, and the exquisite whole mechanical structure is further ensured.
The cloth fluffing device is provided with the emergency stop switch, so that the safety of equipment is improved, and safety accidents are reduced.
The cloth fluffing device is provided with the needle roller speed regulating switch to realize the speed regulation of the needle roller driving part and the reciprocating speed regulating switch to realize the speed regulation of the reciprocating mechanism, can automatically finish the processing of fluffed fabrics with rated fluff quantity, improves the fluffing efficiency and realizes quantitative fluffing.
Drawings
FIG. 1 is a schematic view of a cloth raising apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of a raising mechanism of the cloth raising apparatus shown in FIG. 1;
FIG. 3 is a schematic view of a raising mechanism of the cloth raising apparatus shown in FIG. 1;
fig. 4 is a schematic view of the odd-numbered needle rollers and the even-numbered needle rollers in the raising mechanism shown in fig. 3.
Description of the reference numerals
10: a cloth raising device; 100: an equipment rack; 200: a raising mechanism; 210: a fluffed support; 220: a needle roller disc; 230: odd-numbered needle rollers; 240: even-numbered needle rollers; 250: a needle roller driving member; 260: a needle roller transmission member; 261: a needle roller pulley; 262: a tension pulley; 263: rotating the belt pulley; 264: rotating the belt; 270: a cloth pressing member; 271: a first cloth pressing roller; 272: a second cloth pressing roller; 273: a first pressure adjustment knob; 274: a second pressure adjustment knob; 300: a reciprocating mechanism; 310: a rack guide rail; 320: a reciprocating roller; 330: a reciprocating gear; 340: a reciprocating drive member; 400: a control mechanism; 500: a damping mechanism; 510: a damping pulley; 520: a V-shaped damping belt; 530: a damping driven wheel; 600: a material clamping mechanism; 610: a clamping member; 611: fixing the clamping rods; 612: a movable clamping rod; 613: clamping the connecting arm; 614: a clamping drive member; 620: a tension adjusting member; 621: fixing an adjusting rod; 622: a movable adjusting rod; 623: adjusting the connecting arm; 624: an adjustment drive member; 700: a scram switch; 710: a first sub-emergency stop switch; 720: a second sub-emergency stop switch; 800: a speed regulating mechanism; 810: a needle roller speed regulating switch; 820: a reciprocating speed regulating switch; 830: a clamp switch; 900: and a man-machine interaction mechanism.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "mounted on" another element, it can be directly mounted on the other element or intervening elements may also be present. When an element is referred to as being "on" another element, it can be directly on the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and 2, an embodiment of the present invention provides a
Referring to fig. 1 and 3, the
Further, as shown in fig. 4, at least two odd-numbered
Preferably, the number of the odd-numbered
Further, as shown in fig. 2, the
Further, the
In one embodiment, the
Further, as shown in fig. 3, the
Preferably, as shown in fig. 3, the cloth pressing member 270 further includes a first
In one embodiment, referring to fig. 1, the
Further, the
Further, referring to fig. 1, the
Preferably, as shown in fig. 1, the
Further, referring to fig. 1, the
In one embodiment, the
Further, the
In one embodiment, referring to fig. 1, the
When the
referring to fig. 1 and 2, an operator sews a plurality of pieces of cloth, such as a plurality of pieces of hand-woven cloth, into a strip-shaped fabric piece, places one end of the fabric piece in one of the holding
In order to simplify the production process of the hand-knitted napped fabric, shorten the production cycle of the hand-knitted napped fabric, establish the napping standard of the hand-knitted napped fabric and ensure the consistency of the napping effect of the hand-knitted napped fabric, the invention provides the
Specifically, the cloth is pressed on the
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
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