阅读说明：本技术 装饰墙体砖及制造方法 (Decorative wall brick and manufacturing method thereof ) 是由 郭献培 于 2019-09-24 设计创作，主要内容包括：本发明涉及一种新型建筑装饰材料,特别是装饰墙体砖,包括表层与基层,是由建筑渣土、颗粒料、蕉芋浆、红壤土、水泥等混合压制而成,填充于模具上,经压制、脱模、抛光而成,其基层各物质组成百分比如下：建筑渣土混合物60％、废淀粉10％、红壤土5％、蔗渣10％、水泥15％；其表层各物质组成百分比如下：建筑渣土40％、闪光颗粒料30％、树脂8％、色料7％、水泥17％,所述闪光颗粒料为玛瑙、粗石英砂、玻璃渣、废陶瓷,颗粒粒径为0.12-0.5厘米,形成魔幻反光表面。由于具有上述的解决方案,可充分回收利用建筑垃圾,变废为宝,装饰墙体砖具有闪光效果,具有很强的装饰效果,并且极大缓解了建筑垃圾的污染,利于环境的净化。(The invention relates to a novel building decoration material, in particular to a decoration wall brick, which comprises a surface layer and a base layer, is formed by mixing and pressing building residue soil, granular materials, arrowroot pulp, red loam, cement and the like, is filled on a mould, and is formed by pressing, demoulding and polishing, wherein the base layer comprises the following substances in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; the surface layer comprises the following substances in percentage by weight: 40% of building residue soil, 30% of flash particle materials, 8% of resin, 7% of pigment and 17% of cement, wherein the flash particle materials are agate, coarse quartz sand, glass slag and waste ceramic, and the particle size is 0.12-0.5 cm, so that a magic light-reflecting surface is formed. Due to the adoption of the solution, the construction waste can be recycled fully, waste is changed into valuable, the decorative wall brick has a flashing effect and a strong decorative effect, the pollution of the construction waste is greatly relieved, and the environment is purified.)

1. Decorate wall body brick, its special characterized in that: the building material comprises a surface layer and a base layer, is formed by mixing and pressing building residue soil, granular materials, arrowroot pulp, red loam, cement and the like, is filled on a mould, and is formed by pressing, demoulding and polishing, wherein the base layer comprises the following substances in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; the surface layer comprises the following substances in percentage by weight: 40% of building residue soil, 30% of flash particle materials, 8% of resin, 7% of pigment and 17% of cement, wherein the flash particle materials are agate, coarse quartz sand, glass slag and waste ceramic, and the particle size is 0.12-0.5 cm, so that a magic light-reflecting surface is formed.

2. The decorative wall tile of claim 1, wherein: the manufacturing method comprises the following steps: (1) firstly, further crushing the bagasse, and then grinding the bagasse into pulp, wherein the pulp contains fiber and sugar for later use; (2) firstly, crushing the glittering granular material into granules of 0.12-0.5 cm; (2) primary base layer cloth: taking the following components in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; adding a proper amount of curing agent into a stirrer and uniformly stirring; sending the mixture into a lower die of a forming machine, strickling, closing the die by the forming machine under high pressure of 2.4MPa, and distributing the material on a secondary surface layer: taking 40% of building residue soil, 30% of flash particle material, 8% of resin, 7% of pigment and 17% of cement by weight percent, putting the mixture into a stirrer to be uniformly stirred, feeding the mixture into a lower die of a forming machine, scraping the mixture flat, closing the die of the forming machine under high pressure, wherein the pressure is 30MPa, the temperature of the upper die is kept at the temperature of the lower die, and the temperature of the lower die is kept at the temperature; (4) the mixture is cured and molded after being pressurized for 5 minutes, and is wrapped by a film and sent to a roadside for 7 to 15 percent natural curing; (5) and (5) performing surface coarse grinding, front polishing and water grinding on the product to obtain a finished product.

Technical Field

The invention relates to a novel building decoration material, in particular to a method for manufacturing a decoration wall brick.

Background

The construction waste refers to residue, waste soil, waste material, sludge and other wastes generated in the process of constructing, laying or dismantling and repairing various buildings, structures, pipe networks and the like by construction and construction units or individuals. The quantity of the construction waste in China accounts for 30 to 40 percent of the total quantity of the urban waste. However, most of the construction wastes are not treated, and are transported to the suburbs or villages by construction units, and are piled or buried in the open air, so that a large amount of construction expenses such as land acquisition expenses and garbage clearing and transporting expenses are consumed, and meanwhile, the problems of scattering, dust, sand flying and the like in the clearing and piling processes cause serious environmental pollution. At present, the main treatment method of the construction waste in China is to bury the construction waste underground. The harm is as follows: firstly, a large amount of land is occupied. Only by taking Beijing as an example, the following data are shown: in the prior removal of the original building before the construction of the Olympic project and the construction of a new construction site, twenty-thirty building garbage disposal sites are required to be arranged every year in Beijing, which causes little land pressure. Secondly, causing serious environmental pollution. The construction glue, coating and paint in the construction waste are not only high molecular polymer materials which are difficult to biodegrade, but also contain harmful heavy metal elements. The waste is buried underground, which causes pollution of underground water and directly harms the life of surrounding residents. Again, the soil structure is destroyed, resulting in surface subsidence. The current landfill method is: after 8 m of garbage is buried, 2 m of soil layer is buried, but basically vegetation is difficult to grow on the soil layer. The surface of the landfill area is settled and subsided, and a stable state can be achieved after a long time. Traditional rostone wall ceramic tile is with the building stones compound reproduction again, makes it imitate the colour and the surface effect of natural stone basically, fails to embody rostone industrial production's advantage, utilizes other materials of nature to make the novel variety that is different from natural stone, has the abrasion resistance and sells poor, and the glossiness is darker, the dull problem of color and luster.

Disclosure of Invention

The invention aims to provide a decorative wall brick and a manufacturing method thereof, which can fully recycle construction waste, change waste into valuable and manufacture the decorative wall brick with decorative and luminous effects.

The decorative wall brick comprises a surface layer and a base layer, is formed by mixing and pressing building residue soil, granular materials, arrowroot pulp, red loam, cement and the like, is filled on a mould, and is formed by pressing, demoulding and polishing, wherein the base layer comprises the following substances in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; the surface layer comprises the following substances in percentage by weight: 40% of building residue soil, 30% of flash particle materials, 8% of resin, 7% of pigment and 17% of cement, wherein the flash particle materials are agate, coarse quartz sand, glass slag and waste ceramic, and the particle size is 0.12-0.5 cm, so that a magic luminous surface is formed.

The invention can be realized by the following formula, and the manufacturing method comprises the following steps: (1) firstly, further crushing the bagasse, and then grinding the bagasse into pulp, wherein the pulp contains fiber and sugar for later use; (2) firstly, crushing the glittering granular material into granules of 0.12-0.5 cm; (2) primary base layer cloth: taking the following components in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; adding a proper amount of curing agent into a stirrer and uniformly stirring; sending the mixture into a lower die of a forming machine, scraping, closing the die by the forming machine at high pressure of 2.4MPa, and distributing the material on a secondary surface layer: taking 40% of building residue soil, 30% of flash granular material, 8% of resin, 7% of pigment and 17% of cement by weight percent, putting the mixture into a stirrer, uniformly stirring, feeding the mixture into a lower die of a forming machine, scraping the mixture flat, and closing the die by the forming machine under high pressure with the pressure of 30 MPa; (4) the mixture is cured and molded after being pressurized for 5 minutes, and is wrapped by a film and sent to a roadside for 7 to 15 percent natural curing; (5) and (5) performing surface coarse grinding, front polishing and water grinding on the product to obtain a finished product.

Due to the adoption of the solution, the construction waste can be recycled fully, waste is changed into valuable, the decorative wall brick has a flashing effect, a magic luminous surface is formed, a strong decorative effect is achieved, the pollution of the construction waste is relieved greatly, and the environment is purified.

Detailed Description