Intelligent butterfly valve
阅读说明:本技术 一种智能蝶阀 (Intelligent butterfly valve ) 是由 徐辉 于 2019-10-10 设计创作,主要内容包括:本发明公开了一种智能蝶阀,涉及蝶阀技术领域,包括阀体、阀杆和阀板,所述阀体内设有用于流体通过的阀孔,阀体上设有用于阀杆穿过的阀杆贯穿孔,阀板通过阀杆定位在阀孔内,阀杆带动阀板作正反转动,阀体内设有阀板转动限位机构,当阀板呈关闭状态时,阀板将阀孔分隔成进气腔和出气腔,所述阀杆包括轴套、上转轴和下转轴,所述轴套内设有一定位轴、一滑动轴和一回复弹簧,所述阀板和阀杆内设有至少一个阀板止转机构。本发明提出一种在阀板呈关闭状态时能够减小阀杆受到的切应力,同时能保障阀板不会发生破坏性翻转的智能蝶阀。(The invention discloses an intelligent butterfly valve, which relates to the technical field of butterfly valves and comprises a valve body, a valve rod and a valve plate, wherein a valve hole for fluid to pass through is formed in the valve body, a valve rod through hole for the valve rod to pass through is formed in the valve body, the valve plate is positioned in the valve hole through the valve rod, the valve rod drives the valve plate to rotate positively and negatively, a valve plate rotation limiting mechanism is arranged in the valve body, when the valve plate is in a closed state, the valve plate divides the valve hole into an air inlet cavity and an air outlet cavity, the valve rod comprises a shaft sleeve, an upper rotating shaft and a lower rotating shaft, a positioning shaft, a sliding shaft and a return spring are arranged in the shaft sleeve. The invention provides an intelligent butterfly valve which can reduce the shear stress on a valve rod when a valve plate is in a closed state and can ensure that the valve plate cannot be destructively overturned.)
1. An intelligent butterfly valve comprises a valve body (1), a valve rod (2) and a valve plate (3), wherein a valve hole (102) through which fluid passes is formed in the valve body (1), a valve rod through hole (101) through which the valve rod (2) passes is formed in the valve body (1), the valve plate (3) is positioned in the valve hole (102) through the valve rod (2), the valve rod (2) drives the valve plate (3) to rotate positively and reversely, a valve plate rotation limiting mechanism is arranged in the valve body (1), the rotatable angle of the valve plate (3) is 90 degrees, one rotation limit position of the valve plate (3) is that the valve plate (3) is perpendicular to the central axis of the valve hole (102), namely the valve plate (3) is in a closed state, and the other rotation limit position is that the central axis of the valve hole (102) is parallel to the valve plate (3), namely; when valve plate (3) are the closed condition, valve plate (3) are separated into air inlet chamber (103) and are given vent to anger chamber (104) with valve hole (102), its characterized in that:
the valve rod (2) comprises a shaft sleeve (201), an upper rotating shaft (202) and a lower rotating shaft (203),
the valve plate (3) is two semicircular plates which are symmetrically positioned at two opposite sides of the shaft sleeve (201) in the valve hole (102), and the shaft sleeve (201) drives the valve plate (3) to rotate; a first air inlet (204), a second air inlet (205) and a third air inlet (206) are formed in the shaft sleeve (201), when the valve plate (3) is in a closed state, the first air inlet (204) and the third air inlet (206) are located on one side of the air inlet cavity (103), and the second air inlet (205) is located on one side of the air outlet cavity (104);
the lower section of the upper rotating shaft (202) extends into an inner hole of the shaft sleeve (201), the upper section of the upper rotating shaft extends out of an upper opening of the shaft sleeve (201), and the upper rotating shaft (202) is in rotating seal fit with the inner hole of the shaft sleeve (201); an upper rotating shaft rotation limiting mechanism is arranged between the upper rotating shaft (202) and the shaft sleeve (201), the upper rotating shaft rotation limiting mechanism comprises a guide groove (207) arranged on the shaft sleeve (201) and a stop key (208) fixed on the upper rotating shaft (202), the guide groove (207) extends along the circumferential direction of the shaft sleeve (201), and the stop key (208) is positioned in the guide groove (207) and can move in the guide groove (207);
a first air passage (209) is arranged in the upper rotating shaft (202), an opening at one end of the first air passage (209) is positioned on the side wall of the upper rotating shaft (202), and an opening at the other end of the first air passage (209) is positioned on the lower end surface of the upper rotating shaft (202); when the upper rotating shaft (202) rotates towards the opening direction of the valve plate (3), the upper rotating shaft (202) and the shaft sleeve (201) rotate relatively, and the stop key (208) on the upper rotating shaft (202) moves to one side limit position in the guide groove (207) of the shaft sleeve (201), the opening of the first air channel (209) on the side wall of the upper rotating shaft (202) corresponds to and is communicated with the first air inlet (204); when the upper rotating shaft (202) rotates towards the closing direction of the valve plate (3), the upper rotating shaft (202) and the shaft sleeve (201) rotate relatively, and the stop key (208) on the upper rotating shaft (202) moves to the limit position of the other side in the guide groove (207) of the shaft sleeve (201), the opening of the first air channel (209) on the side wall of the upper rotating shaft (202) corresponds to and is communicated with the second air inlet (205);
the lower end of the lower rotating shaft (203) is fixed with the inner wall of the valve body (1), the upper section of the lower rotating shaft extends into an inner hole of the shaft sleeve (201), the lower rotating shaft (203) is in rotating sealing fit with the inner hole of the shaft sleeve (201), and the lower rotating shaft (203) is arranged opposite to the valve rod through hole (101);
a second air passage (210) is arranged in the lower rotating shaft (203), an opening at one end of the second air passage (210) is positioned on the side wall of the lower rotating shaft (203), and an opening at the other end of the second air passage (210) is positioned on the upper end surface of the lower rotating shaft (203); when the valve plate (3) is in a closed state, the opening of the second air channel (210) on the side wall of the lower rotating shaft (203) corresponds to and is communicated with the third air inlet (206);
a positioning shaft (4), a sliding shaft (5) and a return spring (6) are arranged in the shaft sleeve (201), the positioning shaft (4) is fixed on the inner wall of the shaft sleeve (201) and is positioned between the upper rotating shaft (202) and the lower rotating shaft (203), a vent channel (401) is arranged in the positioning shaft (4) and penetrates through the upper end surface and the lower end surface, the sliding shaft (5) is positioned between the positioning shaft (4) and the lower rotating shaft (203), the sliding shaft (5) can slide along the central axis of the shaft sleeve (201) and is in sliding sealing fit with an inner hole of the shaft sleeve (201), the diameter of one end, facing the positioning shaft (4), of the sliding shaft (5) is gradually reduced, and the sliding shaft extends to form a circular truncated cone guide part (501; the return spring (6) is arranged between the positioning shaft (4) and the sliding shaft (5);
at least one valve plate rotation stopping mechanism (7) is arranged in each of the valve plate (3) and the valve rod (2), each valve plate rotation stopping mechanism (7) comprises a sliding hole (701) arranged in each of the valve plate (3) and the valve rod (2) and a sliding rod (702) arranged in each sliding hole (701), each sliding hole (701) penetrates through the valve plate (3) and the valve rod (2), the central axis of each sliding hole (701) is perpendicular to the central axis of the valve rod (2) and parallel to the surface of the valve plate (3), the sliding rods (702) are in sliding sealing fit with the sliding holes (701), one end of each sliding rod (702) extends into an inner cavity of the shaft sleeve (201) and is abutted against the side wall of the circular truncated cone guide part (501) on the sliding shaft (5), the other end of each sliding rod can extend out of the arc-shaped side face of the valve plate;
the inner wall of a valve hole (102) of the valve body (1) is provided with a bolt hole (703) which can be inserted with the slide rod (702), and when the valve plate (3) is in a closed state, the slide rod (702) corresponds to the bolt hole (703).
2. The intelligent butterfly valve of claim 1, wherein: the valve rod retraction mechanism comprises a positioning ring (704) and a retraction spring (705), a containing groove (706) used for containing the positioning ring (704) and the retraction spring (705) is formed in the valve plate (3), the positioning ring (704) is coaxially positioned on the valve rod (2), the retraction spring (705) is sleeved on the valve rod (2), one end of the retraction spring (705) is abutted to the positioning ring (704), and the other end of the retraction spring is abutted to the inner wall of the containing groove (706).
3. The intelligent butterfly valve of claim 1, wherein: the valve body (1) is composed of an upper valve body and a lower valve body, and the upper valve body and the lower valve body are fixed through bolts.
4. An intelligent butterfly valve according to claim 1 or 3, characterized in that: a sealing ring (8) is attached to the inner wall of the valve hole (102) of the valve body (1), and a through hole is formed in the sealing ring (8) in a position corresponding to the bolt hole (703).
Technical Field
The invention relates to the technical field of butterfly valves, in particular to an intelligent butterfly valve.
Background
In fluid transport, when carrying natural gas, water or oil, often utilize the butterfly valve to come flow and switching in the control pipeline, it has the fast advantage of break-make speed, but it is when being the closed condition, the pressure of valve plate one side can be greater than the pressure of opposite side, can form a shear stress between valve rod and the valve rod through hole, and in the long past, easily cause the damage to the valve rod to, and, if valve plate both sides pressure differential is too big, cause the destructive upset of valve plate easily, influence the holistic sealing performance of butterfly valve and life.
Disclosure of Invention
In order to solve the problems, the invention provides an intelligent butterfly valve which can reduce the shear stress on a valve rod when a valve plate is in a closed state and can ensure that the valve plate cannot be destructively overturned.
In order to achieve the purpose, the invention adopts the following technical scheme: an intelligent butterfly valve comprises a valve body, a valve rod and a valve plate, wherein a valve hole for fluid to pass through is formed in the valve body, a valve rod through hole for the valve rod to pass through is formed in the valve body, the valve plate is positioned in the valve hole through the valve rod, the valve rod drives the valve plate to rotate forwards and backwards, a valve plate rotation limiting mechanism is arranged in the valve body, the rotatable angle of the valve plate is 90 degrees, one rotation limiting position of the valve plate is that the valve plate is perpendicular to the central axis of the valve hole, namely, the valve plate is in a closed state, and the other rotation limiting position is that the central axis of the; when the valve plate is in a closed state, the valve plate divides the valve hole into an air inlet cavity and an air outlet cavity,
the valve rod comprises a shaft sleeve, an upper rotating shaft and a lower rotating shaft,
the valve plate is two semicircular plates which are symmetrically positioned at two opposite sides of the shaft sleeve in the valve hole, and the shaft sleeve drives the valve plate to rotate; the shaft sleeve is provided with a first air inlet, a second air inlet and a third air inlet, when the valve plate is in a closed state, the first air inlet and the third air inlet are positioned on one side of the air inlet cavity, and the second air inlet is positioned on one side of the air outlet cavity;
the lower section of the upper rotating shaft extends out of an inner hole of the shaft sleeve, the upper section of the upper rotating shaft extends out of an upper opening of the shaft sleeve, and the upper rotating shaft is in rotary sealing fit with the inner hole of the shaft sleeve; an upper rotating shaft rotation limiting mechanism is arranged between the upper rotating shaft and the shaft sleeve, the upper rotating shaft rotation limiting mechanism comprises a guide groove arranged on the shaft sleeve and a stop key fixed on the upper rotating shaft, the guide groove extends along the circumferential direction of the shaft sleeve, and the stop key is positioned in the guide groove and can move in the guide groove;
a first air passage is arranged in the upper rotating shaft, an opening at one end of the first air passage is positioned on the side wall of the upper rotating shaft, and an opening at the other end of the first air passage is positioned on the lower end face of the upper rotating shaft; when the upper rotating shaft rotates towards the opening direction of the valve plate, the upper rotating shaft and the shaft sleeve rotate relatively, and the stop key on the upper rotating shaft moves to a limit position on one side in the guide groove of the shaft sleeve, the opening of the first air passage on the side wall of the upper rotating shaft corresponds to and is communicated with the first air inlet; when the upper rotating shaft rotates towards the closing direction of the valve plate, the upper rotating shaft and the shaft sleeve rotate relatively, and the stop key on the upper rotating shaft moves to the limit position on the other side in the guide groove of the shaft sleeve, the opening of the first air passage on the side wall of the upper rotating shaft corresponds to and is communicated with the second air inlet;
the lower end of the lower rotating shaft is fixed with the inner wall of the valve body, the upper section of the lower rotating shaft extends into an inner hole of the shaft sleeve, the lower rotating shaft is in rotating sealing fit with the inner hole of the shaft sleeve, and the lower rotating shaft and the through hole of the valve rod are oppositely arranged;
a second air passage is arranged in the lower rotating shaft, an opening at one end of the second air passage is positioned on the side wall of the lower rotating shaft, and an opening at the other end of the second air passage is positioned on the upper end surface of the lower rotating shaft; when the valve plate is in a closed state, the opening of the second air passage on the side wall of the lower rotating shaft corresponds to and is communicated with the third air inlet;
the positioning shaft is fixed on the inner wall of the shaft sleeve and positioned between the upper rotating shaft and the lower rotating shaft, a connecting air channel is arranged in the positioning shaft and penetrates through the upper end face and the lower end face, the sliding shaft is positioned between the positioning shaft and the lower rotating shaft, the sliding shaft can slide along the central axis of the shaft sleeve and is in sliding sealing fit with an inner hole of the shaft sleeve, the diameter of one end, facing the positioning shaft, of the sliding shaft is gradually reduced, and the sliding shaft extends to form a circular truncated cone guide part; the return spring is arranged between the positioning shaft and the sliding shaft;
the valve plate and the valve rod are internally provided with at least one valve plate rotation stopping mechanism, each valve plate rotation stopping mechanism comprises a slide hole arranged in the valve plate and the valve rod and a slide rod arranged in the slide hole, the slide hole penetrates through the valve plate and the valve rod, the central axis of the slide hole is vertical to the central axis of the valve rod and is parallel to the plate surface of the valve plate, the slide rod is in sliding sealing fit with the slide hole, one end of the slide rod extends into the inner cavity of the shaft sleeve and is abutted against the side wall of the circular truncated cone guide part on the slide shaft, the other end of the slide rod can extend out of the;
the inner wall of the valve hole of the valve body is provided with a bolt hole which can be inserted with the slide rod, and when the valve plate is in a closed state, the slide rod corresponds to the bolt hole.
Preferably, the valve rod retraction mechanism comprises a positioning ring and a retraction spring, a containing groove used for containing the positioning ring and the retraction spring is formed in the valve plate, the positioning ring is coaxially positioned on the valve rod, the retraction spring is sleeved on the valve rod, one end of the retraction spring is abutted to the positioning ring, and the other end of the retraction spring is abutted to the inner wall of the containing groove.
Preferably, the valve body is composed of an upper valve body and a lower valve body, and the upper valve body and the lower valve body are fixed through bolts.
Preferably, a sealing ring is attached to the inner wall of the valve hole of the valve body, and a through hole is formed in the sealing ring at a position corresponding to the bolt hole.
Therefore, the invention has the following beneficial effects: 1. the valve plate rotation stopping mechanism is arranged, so that the shearing stress on the valve rod can be reduced when the valve plate is in a closed state, meanwhile, the valve plate can be prevented from being destructively overturned, and the service life of the butterfly valve is prolonged; 2. setting the valve rod to rotate in two stages, initially rotating the upper rotating shaft when the butterfly valve is opened, unlocking the valve plate rotation stopping mechanism, and then continuously rotating the upper rotating shaft to drive the valve plate to rotate and open the butterfly valve; when closing the butterfly valve, the pivot in the initial rotation resets with going up the inside first air duct of pivot earlier, continues the rotatory pivot of going up again, drives the valve plate rotation and closes the butterfly valve, and simultaneously, the automatic trigger valve plate mechanism of splining, easy operation, degree of automation is high.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an exploded view of the present invention.
Fig. 3 is a cross-sectional view of the present invention.
Fig. 4 is a sectional view taken in the direction of a-a in fig. 3.
Fig. 5 is a schematic view showing the structure of the butterfly valve when the upper rotary shaft is rotated in the valve plate opening direction and the stopper key on the upper rotary shaft is just moved to the limit position in the guide groove of the sleeve when the butterfly valve is opened.
Fig. 6 is a cross-sectional view of fig. 5.
Fig. 7 is a sectional view taken in the direction B-B in fig. 6.
Fig. 8 is a schematic view of the valve plate of the present invention after opening.
Fig. 9 is a cross-sectional view of fig. 8.
Fig. 10 is a sectional view taken in the direction C-C in fig. 9.
Fig. 11 is a schematic view showing the structure of the butterfly valve when the upper rotary shaft is rotated in the valve plate closing direction and the stopper key on the upper rotary shaft is just moved to the limit position in the guide groove of the sleeve when the butterfly valve is closed.
Fig. 12 is a sectional view of fig. 11.
Fig. 13 is a sectional view taken in the direction D-D of fig. 12.
Fig. 14 is a schematic view of the valve plate of the present invention after closing.
Fig. 15 is a cross-sectional view of fig. 14.
Fig. 16 is a sectional view taken in the direction of E-E in fig. 15.
1: a valve body; 101: a valve stem through hole; 102: a valve bore; 103: an air inlet cavity; 104: an air outlet cavity; 2: a valve stem; 201: a shaft sleeve; 202: an upper rotating shaft; 203: a lower rotating shaft; 204: a first air inlet; 205: a second air inlet; 206: a third air inlet; 207: a guide groove; 208: a shift key; 209: a first air passage; 210: a second air passage; 3: a valve plate; 4: positioning the shaft; 401: is communicated with an air passage; 5: a sliding shaft; 501: a circular truncated cone guide part; 6: a return spring; 7: a valve plate rotation stopping mechanism; 701: a slide hole; 702: a slide bar; 703: a pin hole; 704: a positioning ring; 705: a retraction spring; 706: a containing groove; 8: and (4) a sealing ring.
Detailed Description
The invention is further described with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 16, the intelligent butterfly valve according to the embodiment includes a
The
The
The lower section of the upper rotating
A
The lower extreme of
A
A
Two valve plate
The inner wall of the
The invention is used for the natural gas pipe network:
when the butterfly valve needs to be opened, the upper rotating
The upper rotating
When the butterfly valve needs to be closed, the upper rotating
Continuing to rotate the upper rotating
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