阅读说明：本技术 活性炭包装机智能上料设备及其上料方法 (intelligent feeding equipment of activated carbon packaging machine and feeding method thereof ) 是由 李奇志 姜文彪 楼天宇 陈海乐 朱建华 王世娇 章晓眉 于 2019-07-03 设计创作，主要内容包括：一种活性炭包装机智能上料设备,包括混料机、螺杆输送机构、上料设备初始料仓、旋风分离器、上料设备料仓、除尘抽风装置和上料设备料控制仪,所述混料机的出料口与螺杆输送机构的进料口连接,所述螺杆输送机构的出料口与上料设备初始料仓的进料口连接,所述上料设备初始料仓的出料口处安装有上料设备初始料仓出料口阀；所述上料设备料仓位于活性炭包装设备的上方且安装在上料设备机架上,上料设备机架安装在包装机架上,所述上料设备料仓的出料口处设有关风机,所述关风机与包装设备的过渡料仓的进料口连接。本发明提供了一种上料通畅、精度较好、不易堵塞的活性炭包装机智能上料设备及其上料方法。(An intelligent feeding device of an active carbon packaging machine comprises a mixer, a screw conveying mechanism, a feeding device initial bin, a cyclone separator, a feeding device bin, a dust removal air draft device and a feeding device material controller, wherein a discharge hole of the mixer is connected with a feed hole of the screw conveying mechanism, a discharge hole of the screw conveying mechanism is connected with a feed hole of the feeding device initial bin, and a discharge hole valve of the feeding device initial bin is installed at the discharge hole of the feeding device initial bin; the material loading device bin is located above the active carbon packaging device and is installed on the material loading device rack, the material loading device rack is installed on the packaging rack, a related fan is arranged at a discharge port of the material loading device bin, and the related fan is connected with a feed inlet of a transition bin of the packaging device. The invention provides intelligent feeding equipment of an activated carbon packaging machine and a feeding method thereof, wherein the intelligent feeding equipment has smooth feeding, better precision and low possibility of blockage.)

1. The utility model provides an active carbon packagine machine intelligence charging equipment which characterized in that: the device comprises a mixer, a screw conveying mechanism, a loading equipment initial bin, a cyclone separator, a loading equipment frame, a dust removal air draft device and a loading equipment controller, wherein the screw conveying mechanism is arranged at the lower part of the mixer;

The material loading equipment bin is positioned above the active carbon packaging equipment and is installed on the material loading equipment rack, the material loading equipment rack is installed on the packaging rack, a related fan is arranged at a material outlet of the material loading equipment bin and is connected with a material inlet of a transition bin of the packaging equipment, the cyclone separator is installed on the material loading equipment bin through a flange, the flange is hermetically connected with the material loading equipment bin, a material outlet is arranged at the lower end of the cyclone separator, the material outlet of the cyclone separator is positioned in the upper part of the material loading equipment bin, the material outlet is provided with a related fan or a gravity valve, a material inlet and a dust removal air draft interface are arranged at the upper end of the cyclone separator, and a material outlet valve of an initial bin of the material loading equipment is connected with the material inlet of the cyclone separator through a material conveying pipe;

the dust removal air draft device comprises an exhaust pipe, a dust remover and a dust removal air draft fan, wherein a dust removal air draft interface of the cyclone separator is connected with an air inlet of the dust remover through the exhaust pipe, and an air outlet of the dust remover is connected with the dust removal air draft fan;

Be equipped with the initial feed bin weighing unit who is used for measuring the interior material weight of the initial feed bin of charging equipment between initial feed bin of charging equipment and the initial feed bin frame of charging equipment, be equipped with the charging equipment feed bin weighing unit who is used for measuring the interior material weight of material storehouse is established to the material loading between charging equipment feed bin and the charging equipment frame, initial feed bin weighing unit, charging equipment feed bin weighing unit are connected with the charging equipment control appearance respectively, the charging equipment control appearance is connected with screw rod conveying mechanism, the initial feed bin discharge gate valve of charging equipment, the close fan of the charging equipment feed bin discharge gate department, close fan or gravity valve, the exhaust fan of cyclone discharge gate department respectively.

2. The intelligent feeding device of the activated carbon packaging machine according to claim 1, characterized in that: the initial bin weighing units are arranged in at least three numbers, the at least three initial bin weighing units are arranged on one circle outside the initial bin of the feeding equipment at equal intervals, the at least three feeding equipment bin weighing units are arranged in at least three numbers, and the at least three feeding equipment bin weighing units are arranged on one circle outside the feeding equipment bin at equal intervals;

The initial bin weighing unit and the feeding equipment bin weighing unit are of the same structure and respectively comprise an upward convex upper groove, a round steel ball, a downward concave lower groove and a weighing sensor, the lower groove and the upper groove are arranged in an up-and-down opposite mode, the curvature of the grooves of the upper groove and the lower groove is the same, the round steel balls are located in the upper groove and the lower groove and are in contact with the upper groove and the lower groove respectively, and the lower groove is arranged at the sensing end of the weighing sensor;

The upper groove of the initial bin weighing unit is fixedly arranged on a bin support lug of the initial bin, and the other end of the weighing sensor of the initial bin weighing unit is arranged on an initial bin rack of the loading equipment; the upper groove of the loading equipment bin weighing unit is fixedly arranged on a bin support lug of the loading equipment bin, and the other end of the weighing sensor of the loading equipment bin weighing unit is arranged on a loading equipment rack; and the weighing sensor is connected with a feeding equipment controller.

3. the intelligent feeding device of the activated carbon packaging machine according to claim 1 or 2, characterized in that: the feeding device material control instrument is integrated with the packaging device control device.

4. the intelligent feeding device of the activated carbon packaging machine according to claim 1 or 2, characterized in that: the blendor sets up more than two, the figure of the initial feed bin of charging equipment is the same with the figure of blendor to the one-to-one, every blendor is connected through a screw rod conveying mechanism respectively with corresponding initial feed bin of charging equipment, and the initial feed bin discharge gate valve of charging equipment is installed to the discharge gate department of every initial feed bin of charging equipment, and every initial feed bin discharge gate valve of charging equipment is connected with cyclone's feed inlet through a conveying pipeline respectively.

5. The loading method of the intelligent loading device of the activated carbon packaging machine according to claim 1, characterized by comprising the following steps: the feeding method comprises the following steps:

Materials in the material mixer are conveyed into an initial bin of the feeding equipment through a screw conveying mechanism, the materials in the initial bin of the feeding equipment are conveyed into a cyclone separator through the combined action of a conveying pipe and a dust removal air draft device, and then the materials are input into the bin of the feeding equipment through a wind closing machine or a gravity valve at the discharge port of the cyclone separator; when the material in the initial bin of the feeding equipment reaches a certain value, the screw conveying mechanism stops feeding, and when the material in the initial bin of the feeding equipment is smaller than the certain value, the screw conveying mechanism starts feeding, so that a certain amount of material is always kept in the initial bin of the feeding equipment, the requirement on the amount of the fed material is met, and the feed inlet of a feed delivery pipe cannot be blocked;

Similarly, when the material in the charging equipment feed bin reaches a definite value, the charging equipment stops the pay-off, when the material in the charging equipment feed bin is less than a definite value, the charging equipment begins to work, pay-off, let remain certain material in the charging equipment feed bin throughout, satisfy the needs that the active carbon equipment packing was equipped with the packing, when the packing, the fan of closing of charging equipment feed bin discharge gate department is opened, the material is in the transition feed bin of active carbon equipment packing is inputed to the charging equipment feed bin, accomplish the packing through active carbon equipment packing.

Technical Field

The invention relates to the technical field of feeding devices, in particular to intelligent feeding equipment of an activated carbon packaging machine and a feeding method thereof.

background

The existing activated carbon feeding equipment and the existing activated carbon packaging equipment are generally connected through a screw conveying mechanism, and have the defects of limited conveying distance, limited installation space of the screw conveying mechanism and easy blockage.

Disclosure of Invention

in order to overcome the defects of the existing feeding equipment, the invention provides the intelligent feeding equipment of the activated carbon packaging machine and the feeding method thereof, wherein the intelligent feeding equipment has smooth feeding, better precision and difficult blockage.

the technical scheme adopted by the invention for solving the technical problems is as follows:

An intelligent feeding device of an active carbon packaging machine comprises a mixer, a screw conveying mechanism, a feeding device initial bin, a cyclone separator, a feeding device rack, a dust removal air draft device and a feeding device controller, wherein the screw conveying mechanism is installed at the lower part of the mixer, the feeding device initial bin is installed on the feeding device initial bin rack, a discharge hole of the mixer is connected with a feed hole of the screw conveying mechanism, a discharge hole of the screw conveying mechanism is connected with a feed hole of the feeding device initial bin, and a discharge hole of the feeding device initial bin is provided with a discharge hole valve of the feeding device initial bin;

The material loading equipment bin is positioned above the active carbon packaging equipment and is installed on the material loading equipment rack, the material loading equipment rack is installed on the packaging rack, a related fan is arranged at a material outlet of the material loading equipment bin and is connected with a material inlet of a transition bin of the packaging equipment, the cyclone separator is installed on the material loading equipment bin through a flange, the flange is hermetically connected with the material loading equipment bin, a material outlet is arranged at the lower end of the cyclone separator, the material outlet of the cyclone separator is positioned in the upper part of the material loading equipment bin, the material outlet is provided with a related fan or a gravity valve, a material inlet and a dust removal air draft interface are arranged at the upper end of the cyclone separator, and a material outlet valve of an initial bin of the material loading equipment is connected with the material inlet of the cyclone separator through a material conveying pipe;

The dust removal air draft device comprises an exhaust pipe, a dust remover and a dust removal air draft fan, wherein a dust removal air draft interface of the cyclone separator is connected with an air inlet of the dust remover through the exhaust pipe, and an air outlet of the dust remover is connected with the dust removal air draft fan;

Be equipped with the initial feed bin weighing unit who is used for measuring the interior material weight of the initial feed bin of charging equipment between initial feed bin of charging equipment and the initial feed bin frame of charging equipment, be equipped with the charging equipment feed bin weighing unit who is used for measuring the interior material weight of material storehouse is established to the material loading between charging equipment feed bin and the charging equipment frame, initial feed bin weighing unit, charging equipment feed bin weighing unit are connected with the charging equipment control appearance respectively, the charging equipment control appearance is connected with screw rod conveying mechanism, the initial feed bin discharge gate valve of charging equipment, the close fan of the charging equipment feed bin discharge gate department, close fan or gravity valve, the exhaust fan of cyclone discharge gate department respectively.

Further, the number of the initial bin weighing units is at least three, the at least three initial bin weighing units are arranged on one circle outside the initial bin of the feeding device at equal intervals, the number of the at least three feeding device bin weighing units is at least three, and the at least three feeding device bin weighing units are arranged on one circle outside the feeding device bin at equal intervals;

the initial bin weighing unit and the feeding equipment bin weighing unit are of the same structure and respectively comprise an upward convex upper groove, a round steel ball, a downward concave lower groove and a weighing sensor, the lower groove and the upper groove are arranged in an up-and-down opposite mode, the curvature of the grooves of the upper groove and the lower groove is the same, the round steel balls are located in the upper groove and the lower groove and are in contact with the upper groove and the lower groove respectively, and the lower groove is arranged at the sensing end of the weighing sensor;

the upper groove of the initial bin weighing unit is fixedly arranged on a bin support lug of the initial bin, and the other end of the weighing sensor of the initial bin weighing unit is arranged on an initial bin rack of the loading equipment; the upper groove of the loading equipment bin weighing unit is fixedly arranged on a bin support lug of the loading equipment bin, and the other end of the weighing sensor of the loading equipment bin weighing unit is arranged on a loading equipment rack; and the weighing sensor is connected with a feeding equipment controller.

Still further, the feeding equipment controller is integrated with the packaging equipment control device.

Furthermore, the mixer is provided with more than two mixers, the number of the initial loading equipment bins is the same as that of the mixers and corresponds to one another, each mixer is connected with the corresponding initial loading equipment bin through a screw conveying mechanism, a discharge port valve of the initial loading equipment bin is installed at the discharge port of each initial loading equipment bin, and each discharge port valve of the initial loading equipment bin is connected with the feed port of the cyclone separator through a feed conveying pipe.

The utility model provides a material loading method of active carbon packagine machine intelligence charging equipment, includes following step:

Materials in the material mixer are conveyed into an initial bin of the feeding equipment through a screw conveying mechanism, the materials in the initial bin of the feeding equipment are conveyed into a cyclone separator through the combined action of a conveying pipe and a dust removal air draft device, and then the materials are input into the bin of the feeding equipment through a wind closing machine or a gravity valve at the discharge port of the cyclone separator; when the material in the initial bin of the feeding equipment reaches a certain value, the screw conveying mechanism stops feeding, and when the material in the initial bin of the feeding equipment is smaller than the certain value, the screw conveying mechanism starts feeding, so that a certain amount of material is always kept in the initial bin of the feeding equipment, the requirement on the amount of the fed material is met, and the feed inlet of a feed delivery pipe cannot be blocked;

Similarly, when the material in the charging equipment feed bin reaches a definite value, the charging equipment stops the pay-off, when the material in the charging equipment feed bin is less than a definite value, the charging equipment begins to work, pay-off, let remain certain material in the charging equipment feed bin throughout, satisfy the needs that the active carbon equipment packing was equipped with the packing, when the packing, the fan of closing of charging equipment feed bin discharge gate department is opened, the material is in the transition feed bin of active carbon equipment packing is inputed to the charging equipment feed bin, accomplish the packing through active carbon equipment packing.

The invention has the following beneficial effects: the feeding is smooth, the precision is good, the blockage is not easy, the separation of the feeding and the packaging process can be realized, the feeding speed does not influence the packaging precision, and the packaging precision is improved; realize automatic defeated material far away, satisfy packagine machine packing needs, overcome the screw rod and carry the restriction that receives distance and installation space's restriction.

drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic view of the structure of the weighing cell.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

referring to fig. 1 and 2, the intelligent feeding device of the active carbon packaging machine comprises a mixer 1, a screw conveying mechanism, a feeding device initial bin 2, a cyclone separator 5, a feeding device frame 7, a dust removal air draft device and a feeding device material controller, wherein the screw conveying mechanism is installed on the mixer, the feeding device initial bin 2 is installed on a feeding device initial bin frame 3, a discharge hole of the mixer 1 is connected with a feed hole of the screw conveying mechanism, a discharge hole of the screw conveying mechanism is connected with a feed hole of the feeding device initial bin 2, and a discharge hole of the feeding device initial bin 2 is provided with a discharge hole valve 4 of the feeding device initial bin;

The loading equipment bin 6 is positioned above the active carbon packaging equipment and is installed on the loading equipment frame 7, the loading equipment frame 7 is installed on the packaging frame, a related fan 8 is arranged at a discharge hole of the loading equipment bin 6, the related fan 8 is connected with a feed inlet of a transition bin of the packaging equipment, the cyclone separator 5 is installed on the loading equipment bin 6 through a flange, the flange is hermetically connected with the loading equipment bin 6, a discharge hole is formed in the lower end of the cyclone separator 5, the discharge hole of the cyclone separator 5 is positioned in the upper part of the loading equipment bin, a related fan 9 or a gravity valve is arranged at the discharge hole, a feed inlet and a dedusting exhaust interface 51 are formed in the upper end of the cyclone separator 5, and a discharge port valve 4 of an initial loading equipment bin is connected with the feed inlet of the cyclone separator 5 through a feed conveying pipe 10;

The dust removal air draft device comprises an air draft tube 11, a dust remover 12 and a dust removal air draft fan 13, wherein a dust removal air draft interface 51 of the cyclone separator 5 is connected with an air inlet of the dust remover 12 through the air draft tube 11, and an air outlet of the dust remover 12 is connected with the dust removal air draft fan 13;

be equipped with the initial feed bin weighing unit 14 that is used for measuring the interior material weight of the initial feed bin of charging equipment between the initial feed bin of charging equipment 2 and the initial feed bin frame 3 of charging equipment, be equipped with the charging equipment feed bin weighing unit 15 that is used for measuring the interior material weight of material storage bin is established to the feeding equipment between 6 and the charging equipment frame 7 of charging equipment feed bin, initial feed bin weighing unit 14, charging equipment feed bin weighing unit 15 are connected with the charging equipment material control appearance respectively, the charging equipment material control appearance is connected with screw rod conveying mechanism, the initial feed bin discharge gate valve 4 of charging equipment, the close fan 8 of the discharge gate department of charging equipment feed bin, the close fan 9 or the gravity valve of cyclone discharge gate department, exhaust fan 13 respectively.

Further, at least three initial bin weighing units 14 are arranged on one circle outside the initial bin 2 of the feeding device at equal intervals, at least three feeding device bin weighing units 15 are arranged, and at least three feeding device bin weighing units 15 are arranged on one circle outside the feeding device bin 6 at equal intervals;

The initial bin weighing unit 14 and the loading equipment bin weighing unit 15 are identical in structure and respectively comprise an upward convex upper groove 20, a round steel ball 21, a downward concave lower groove 22 and a weighing sensor 23, the lower groove 22 and the upper groove 20 are arranged in an up-down opposite mode, the curvature of the upper groove and the curvature of the lower groove are identical, the round steel ball 21 is located in the upper groove 20 and the lower groove 22 and is simultaneously in contact with the upper groove 20 and the lower groove 22 respectively, and the lower groove 22 is installed at the sensing end of the weighing sensor 23;

The upper groove of the initial bin weighing unit 14 is fixedly arranged on a bin support lug of the initial bin, and the other end of the weighing sensor of the initial bin weighing unit 14 is arranged on the initial bin rack 3 of the feeding device; the upper groove of the loading equipment bin weighing unit 15 is fixedly arranged on a bin support lug of the loading equipment bin, and the other end of the weighing sensor of the loading equipment bin weighing unit 15 is arranged on the loading equipment rack 7; and the weighing sensor is connected with a feeding equipment controller.

Still further, the feeding apparatus controller is integrated with the packaging apparatus control device 16.

Furthermore, the mixer 1 is provided with more than two, the number of the initial loading device bins 2 is the same as that of the mixer 1, the mixers are in one-to-one correspondence, each mixer is connected with the corresponding initial loading device bin through a screw conveying mechanism, the discharge port of each initial loading device bin is provided with a discharge port valve of the initial loading device bin, and the discharge port valve of each initial loading device bin is connected with the feed port of the cyclone separator 5 through a feed delivery pipe 10.

The utility model provides a material loading method of active carbon packagine machine intelligence charging equipment, includes following step:

materials in the mixer are conveyed into an initial bin of the feeding equipment through a screw conveying mechanism, the materials in the initial bin of the feeding equipment are conveyed into the cyclone separator 5 through the combined action of a conveying pipe 10 and a dust removal air draft device, and then the materials are input into a bin 6 of the feeding equipment through a shut-off fan 9 or a gravity valve at the discharge port of the cyclone separator; during feeding, when the material in the initial bin 2 of the feeding equipment reaches a certain value, the screw conveying mechanism stops feeding, and when the material in the initial bin 2 of the feeding equipment is smaller than the certain value, the screw conveying mechanism starts feeding, so that a certain amount of material is always kept in the initial bin 2 of the feeding equipment, the requirement of material conveying quantity is met, and the feed inlet of a material conveying pipe cannot be blocked;

similarly, when the material in the charging equipment feed bin 6 reaches a definite value, the charging equipment stops the pay-off, when the material in the charging equipment feed bin 6 is less than a definite value, the charging equipment begins to work, pay-off, let remain certain material in the charging equipment feed bin 6 throughout, satisfy the needs that the active carbon equipment packing was equipped with the packing, when the packing, the air lock valve 8 of charging equipment feed bin discharge gate department opens, the material is in the transition feed bin of active carbon equipment from the input of charging equipment feed bin 6, accomplish the packing through active carbon equipment packing.

In this embodiment, activated carbon packaging equipment includes the packing frame and installs transition feed bin 17, two unloading units 18, two packing units 19 and equipment for packing controlling means 16 in the packing frame, be equipped with two discharge gates on the transition feed bin 17 to be connected with two packing units 19 through two unloading units 18 respectively, every packing unit 19 includes the storage bucket, press from both sides bag mechanism and be used for detecting the weight detection mechanism of activated carbon weight in the storage bucket, weight detection mechanism is connected with equipment for packing controlling means 16. The activated charcoal packing apparatus can be referred to the description of the packing machine in two patent applications with the patent application numbers 201610541300.X, 201810967056.2, 201811352365.5.

add a cyclone 5 on the charging equipment feed bin 6, the effect is: 1. the efficiency of separating the materials from the gas is higher; 2. the region is kept apart, and close fan 9 or gravity valve through cyclone discharge gate department form exhaust system and unloading system separation, improve unloading system lower part and close fan unloading efficiency, if do not have this isolation region of close fan 9 or gravity valve of cyclone discharge gate department, charging equipment feed bin 6 and exhaust system intercommunication, then during the material loading, the fine powder is suspended easily in the air, closes the idle running of fan 8, and unloading speed is slow.

The working principle of the invention is as follows: the material in blendor 1 is powdered activated carbon, carry in the initial feed bin 2 of loading attachment through screw rod conveying mechanism, the material in the initial feed bin 2 of loading attachment is carried the material in cyclone 5 through conveying pipeline 10 and dust removal updraft ventilator's combined action, loading attachment controller control closes the fan 9 rotation, the material falls into in the loading attachment feed bin 6 from cyclone 5, when the material in the loading attachment feed bin 6 reaches a definite value, the loading attachment stop work, when the material in the loading attachment feed bin 6 is less than a definite value, the loading attachment begins work, continue to carry the pay-off for the loading attachment feed bin, activated carbon package equipment packaging process is irrelevant with the loading attachment, the feeding volume of packagine machine unit interval is irrelevant with the loading attachment, thereby ensure the packing precision.

The initial bin weighing unit 14 controls the blanking amount in the mixer 1 to prevent the feed delivery pipe 10 from being blocked. Specifically, during feeding, when the material in the initial bin 2 of the feeding equipment reaches a certain value, the screw conveying mechanism stops conveying the material; the loading equipment bin weighing unit 15 controls the weight of the materials in the loading equipment bin 6, and the minimum amount of the materials in the loading equipment bin 6 is always kept when the fan 8 is turned off to discharge the materials.

the invention realizes weight control, and solves the problem that the feeding process is interrupted due to easy blockage in the wind power conveying process.