阅读说明：本技术 一种高抗压空心砖的生产方法 (Production method of high-compression-resistance hollow brick ) 是由 李军 刘林 李慧泽 陈贤超 张章 于 2019-09-19 设计创作，主要内容包括：本发明提供一种高抗压空心砖的生产方法。所述高抗压空心砖的生产方法包括,以下步骤：S1、选料：选取生产原料粘土、煤矸石、紫砂页岩、长石尾矿、玻化微珠、陶粒、石棉粉、电气石粉、碳纤维、微硅粉、砂轮灰、防腐涂料、电石渣、花岗岩尾料、秸秆粉和抗裂剂。本发明提供的高抗压空心砖的生产方法,生产步骤清晰明确,操作简单,提高了制作效率,不仅便于空心砖的生产,而且不同文化程度的工作人员都容易上手操作,而且砂轮灰的添加可以使物料更加容易熔融,保证了砖块结构的均匀、密实,强度性,不易开裂,保证了空心砖的使用寿命,有效的避免因为温度急剧变化而开裂,具有较强吸水性、耐磨性和耐压性,便于不同位置对空心砖的使用。(the invention provides a production method of a high-compression-resistance hollow brick. The production method of the high-pressure-resistant hollow brick comprises the following steps: s1, selecting materials: selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro-beads, ceramsite, asbestos powder, tourmaline powder, carbon fibers, micro-silica powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and anti-cracking agent. The production method of the high-pressure-resistance hollow brick provided by the invention has clear and definite production steps and simple operation, improves the production efficiency, is convenient for the production of the hollow brick, is easy to operate by workers with different cultural degrees, ensures that materials are easier to melt due to the addition of the grinding wheel ash, ensures the uniformity, compactness and strength of the brick structure, is not easy to crack, ensures the service life of the hollow brick, effectively avoids cracking due to rapid temperature change, has stronger water absorption, wear resistance and pressure resistance, and is convenient for the use of the hollow brick at different positions.)

1. The production method of the high-compression-resistance hollow brick is characterized by comprising the following steps:

S1, selecting materials: selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro-beads, ceramsite, asbestos powder, tourmaline powder, carbon fibers, micro-silica powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and an anti-cracking agent;

s2, crushing: putting the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 into a crusher, and crushing the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 through the crusher;

S3, mixing: putting the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent in the S1 into a mixer, then injecting a water source into the mixer, and mixing and stirring the materials in the mixer through the mixer;

S4, heating: placing the product mixed and stirred in the step S3 into a drying oven, and drying the product mixed and stirred in the step S3 through the drying oven;

S5, crushing: placing the mixed and stirred product in S3 into the crusher again, and crushing the mixed and stirred product in S3 by the crusher;

S6, concentration: introducing the carbide slag in the S1 into a concentration tank, and concentrating the carbide slag into waste slag containing 10-14% of water through the concentration tank;

s7, stirring: placing the crushed product in S2, the crushed product in S5 and the waste residue in S6 into a mixer, and mixing and stirring the crushed product in S2, the crushed product in S5 and the waste residue in S6 through the mixer to form a new mixture;

s8, moisture preservation: placing the mixture in the S7 into an aging warehouse for sealed aging;

s9, molding: conveying the product aged in the step S7 to a brick extruding machine, and extruding and molding hollow green bricks through the brick extruding machine;

S10, drying: placing the hollow green brick extruded and formed in the S9 at the temperature of 20-30 ℃ and airing for 6-10 hours;

s11, sintering: and (4) sintering the hollow green bricks dried in the step S10 in a sintering kiln of a feeding cart, placing the hollow green bricks after sintering, and taking the hollow green bricks out after cooling.

2. the production method of the high pressure resistant hollow brick as claimed in claim 1, wherein the raw materials in S1 comprise, by weight, 25-30 parts of clay, 5-15 parts of coal gangue, 15-25 parts of purple sand shale, 2-5 parts of feldspar tailings, 5-10 parts of vitrified micro bubbles, 2-6 parts of ceramsite, 3-5 parts of asbestos powder, 5-7 parts of tourmaline powder, 2-4 parts of carbon fiber, 3-5 parts of micro silicon powder, 3-8 parts of grinding wheel ash, 4-6 parts of anticorrosive paint, 10-25 parts of carbide slag, 5-10 parts of granite tailings, 2-5 parts of straw powder and 1-5 parts of anti-cracking agent.

3. the method for producing a high compression resistant hollow brick as claimed in claim 1, wherein the raw materials in S2 are crushed into 50-100 mesh crushed materials, and the crusher in S2 employs a jaw crusher and a hammer crusher.

4. the method for producing a high compression resistant hollow brick as claimed in claim 1, wherein the mixer in S3 is set to a stirring speed of 70-85r/min and the mixing time of the mixer is 40-60min, and the water content of the material is controlled to 6-10 wt%.

5. The method for producing a high pressure resistant hollow brick as claimed in claim 1, wherein the clay, vitrified micro bubbles, ceramsite, asbestos powder, tourmaline powder, carbon fiber, micro silicon powder, grinding wheel ash, anticorrosive paint, straw powder and anti-cracking agent in S3 are mixed and then are allowed to stand for 2-4 hours.

6. the method for producing a high compression resistant hollow brick as claimed in claim 1, wherein the temperature inside the drying oven in S4 is 80-100 ℃ and the baking time is 50-100 min.

7. the method as claimed in claim 1, wherein the crushed product of S5 is 400-mesh crushed material and the crusher of S5 is hammer crusher.

8. the method for producing a high compression resistant hollow brick as claimed in claim 1, wherein the aging time in S8 is 3 to 7 days, and during the aging time, the spraying is performed to keep moisture, the temperature is maintained at 20 to 30 ℃, and the pressure is maintained at 5 to 10 MPa.

9. the method for producing a high pressure resistant hollow brick as claimed in claim 1, wherein the brick extruder in S9 is a two-stage vacuum brick extruder, and the extrusion pressure of the brick extruder in S9 is 150-250 Pa.

10. The method for producing a high compression resistant hollow brick as claimed in claim 1, wherein the internal temperature of the sintering kiln in S11 is 900-1100 ℃, the roasting time is 35-45 minutes, and the standing time is 16-26 hours.

Technical Field

the invention relates to the field of hollow bricks, in particular to a production method of a high-compression-resistance hollow brick.

Background

The hollow brick is made up by using clay and shale as main raw material through the processes of raw material treatment, forming and sintering, and has the advantages of light weight, high strength, good heat-insulating, sound-insulating and noise-reducing properties. 1/2 brick walls are needed to be built during decoration of a common house, if hollow bricks are used for manufacturing the brick walls, the width of the wall bodies is continuously painted and painted in the inner part of the wall bodies to be 120 thick, the main advantage is that the dead weight is light, the wall bodies are general 95 brick walls 2/3, too much burden is not brought to the structure of the house, and the sound insulation effect is also good, because holes in the hollow bricks are considered in arrangement with the sound insulation function, the wall bodies are the same in thickness as the hollow bricks, the dead weight is important, and the sound insulation effect is slightly better than that of the hollow bricks.

However, the existing hollow brick and the preparation method have certain disadvantages, for example, the existing hollow brick has no good pressure resistance, and the hollow brick is easy to crack after being used for a long time, and the existing hollow brick preparation method has mixed steps, is unclear and has no uniformity, so that the existing hollow brick is inconvenient to operate, cannot be prepared by personnel without operation experience, and seriously reduces the preparation efficiency of the hollow brick.

therefore, it is necessary to provide a method for producing a high compression-resistant hollow brick to solve the above technical problems.

Disclosure of Invention

The invention provides a production method of a high-pressure-resistant hollow brick, which solves the problems that the steps are mixed, unclear and non-uniform, so that the operation is inconvenient.

in order to solve the technical problems, the production method of the high-pressure-resistant hollow brick provided by the invention comprises the following steps:

S1, selecting materials: selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro-beads, ceramsite, asbestos powder, tourmaline powder, carbon fibers, micro-silica powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and an anti-cracking agent;

S2, crushing: putting the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 into a crusher, and crushing the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 through the crusher;

S3, mixing: putting the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent in the S1 into a mixer, then injecting a water source into the mixer, and mixing and stirring the materials in the mixer through the mixer;

S4, heating: placing the product mixed and stirred in the step S3 into a drying oven, and drying the product mixed and stirred in the step S3 through the drying oven;

S5, crushing: placing the mixed and stirred product in S3 into the crusher again, and crushing the mixed and stirred product in S3 by the crusher;

S6, concentration: introducing the carbide slag in the S1 into a concentration tank, and concentrating the carbide slag into waste slag containing 10-14% of water through the concentration tank;

s7, stirring: placing the crushed product in S2, the crushed product in S5 and the waste residue in S6 into a mixer, and mixing and stirring the crushed product in S2, the crushed product in S5 and the waste residue in S6 through the mixer to form a new mixture;

s8, moisture preservation: placing the mixture in the S7 into an aging warehouse for sealed aging;

s9, molding: conveying the product aged in the step S7 to a brick extruding machine, and extruding and molding hollow green bricks through the brick extruding machine;

S10, drying: placing the hollow green brick extruded and formed in the S9 at the temperature of 20-30 ℃ and airing for 6-10 hours;

s11, sintering: and (4) sintering the hollow green bricks dried in the step S10 in a sintering kiln of a feeding cart, placing the hollow green bricks after sintering, and taking the hollow green bricks out after cooling.

preferably, the raw materials in the S1 comprise, by weight, 25-30 parts of clay, 5-15 parts of coal gangue, 15-25 parts of purple sand shale, 2-5 parts of feldspar tailings, 5-10 parts of vitrified microbeads, 2-6 parts of ceramsite, 3-5 parts of asbestos powder, 5-7 parts of tourmaline powder, 2-4 parts of carbon fibers, 3-5 parts of micro silicon powder, 3-8 parts of grinding wheel ash, 4-6 parts of anticorrosive paint, 10-25 parts of carbide slag, 5-10 parts of granite tailings, 2-5 parts of straw powder and 1-5 parts of anti-cracking agent.

Preferably, the raw materials in S2 are pulverized into 50-100 mesh pulverized materials, and the pulverizer in S2 employs a jaw crusher and a hammer crusher.

Preferably, the stirring speed of the mixer in the S3 is set to be 70-85r/min, the mixing time of the mixer is 40-60min, and the water content of the material is controlled to be 6-10 wt%.

preferably, the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent in the S3 are mixed and then are required to stand for 2-4 hours.

Preferably, the temperature inside the drying oven in S4 is 80-100 ℃, and the baking time is 50-100 min.

Preferably, the crushed product in S5 is 400-mesh crushed material, and the crusher in S5 is hammer crusher.

Preferably, the aging time in the S8 is 3-7 days, and spray moisturizing is carried out during the aging time, the temperature is kept at 20-30 ℃, and the pressure is kept at 5-10 MPa.

Preferably, the brick extruder in S9 is a two-stage vacuum brick extruder, and the extrusion pressure of the brick extruder in S9 is 150-250 Pa.

Preferably, the internal temperature of the sintering kiln in the S11 is 900-1100 ℃, the roasting time is 35-45 minutes, and the standing time is 16-26 hours.

compared with the related art, the production method of the high-pressure-resistant hollow brick provided by the invention has the following beneficial effects:

the invention provides a production method of a high-pressure-resistant hollow brick, which selects production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro bubbles, ceramsite, asbestos powder, tourmaline powder, carbon fiber, micro silicon powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and anti-cracking agent, puts the coal gangue, purple sand shale, feldspar tailings and granite tailings into a crusher, crushes the coal gangue, purple sand shale, feldspar tailings and granite tailings in S1 into 50-100 meshes of crushed materials through the crusher, puts the clay, vitrified micro bubbles, ceramsite, asbestos powder, tourmaline powder, carbon fiber, micro silicon powder, grinding wheel ash, anticorrosive paint, straw powder and anti-cracking agent into a mixer, then injects a water source into the mixer, and mixes and stirs the materials in the mixer through the mixer, standing for 2-4h after mixing, placing the mixed and stirred product into a drying oven, drying the mixed and stirred product in S3 through the drying oven, controlling the temperature in the drying oven to be 80-100 ℃, baking for 50-100min, placing the mixed and stirred product into a crusher again, crushing the mixed and stirred product in S3 through the crusher, introducing the crushed product with 400 meshes and 500 meshes into a concentration tank, concentrating the carbide slag into waste slag with water content of 10-14 percent through the concentration tank, placing the crushed product in S2, the crushed product in S5 and the waste slag in S6 into a mixer, mixing and stirring the crushed product in S2, the crushed product in S5 and the waste slag in S6 through the mixer to form a new mixture, placing the mixture into an aging warehouse for aging, the aging time is 3-7 days, and the spraying moisture preservation is carried out during the aging, the temperature is kept between 20 ℃ and 30 ℃, the pressure is 5-10MPa, the aged product is sent into a brick extruding machine, the brick extruding machine is used for extruding and molding a hollow brick blank, the extrusion pressure of the brick extruding machine is 250Pa, the extruded and molded hollow brick blank is placed at the temperature between 20 ℃ and 30 ℃ for airing for 6-10 hours, the aired hollow brick blank is sintered in a sintering kiln of a feeding car, the hollow brick blank is placed after sintering, and is finally taken out after cooling, the internal temperature of the sintering kiln is 900 minus one plus one, the roasting time is 35-45 minutes, the placing time is 16-26 hours, the production steps are clear and clear, the operation is simple, the production efficiency is improved, the production of the hollow brick is convenient, and workers with different culture degrees can operate, easy to get to the end, and the interpolation of emery wheel ash can make the material melt more easily, guaranteed the even of fragment of brick structure, closely knit, the intensity nature, difficult fracture, the interpolation of rethread anti-cracking agent can carry out crack control, anti-crack to the hollow brick, can effectual improvement preparation back hollow brick's intensity and compression resistance degree, the life of hollow brick has been guaranteed, effectually avoid because the temperature sharply changes the fracture, stronger hydroscopicity has, wearability and resistance to pressure, the use of different positions to the hollow brick of being convenient for.

Drawings

Fig. 1 is a schematic step view of a first embodiment of a method for producing a high compression resistant hollow brick according to the present invention.

Detailed Description

The invention is further described with reference to the following figures and embodiments.

first embodiment

referring to fig. 1, fig. 1 is a schematic step diagram illustrating a method for manufacturing a high compression resistant hollow brick according to a first embodiment of the present invention. The production method of the high compression resistant hollow brick comprises the following steps:

S1, selecting materials: selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro-beads, ceramsite, asbestos powder, tourmaline powder, carbon fibers, micro-silica powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and an anti-cracking agent;

s2, crushing: putting the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 into a crusher, and crushing the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 through the crusher;

S3, mixing: putting the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent in the S1 into a mixer, then injecting a water source into the mixer, mixing and stirring the materials inside by the mixer, adding water and stirring uniformly, wherein the water content of the mixture after stirring treatment is 12.5%;

S4, heating: placing the product mixed and stirred in the step S3 into a drying oven, and drying the product mixed and stirred in the step S3 through the drying oven;

S5, crushing: placing the mixed and stirred product in S3 into the crusher again, and crushing the mixed and stirred product in S3 by the crusher;

s6, concentration: introducing the carbide slag in the S1 into a concentration tank, and concentrating the carbide slag into waste slag containing 10-14% of water through the concentration tank;

s7, stirring: placing the crushed product in S2, the crushed product in S5 and the waste residue in S6 into a mixer, and mixing and stirring the crushed product in S2, the crushed product in S5 and the waste residue in S6 through the mixer to form a new mixture;

S8, moisture preservation: placing the mixture in the S7 into an aging warehouse for sealed aging;

S9, molding: conveying the product aged in the step S7 to a brick extruding machine, and extruding and molding hollow green bricks through the brick extruding machine;

S10, drying: placing the hollow green brick extruded and formed in the S9 at the temperature of 20-30 ℃ and airing for 6-10 hours;

s11, sintering: and (4) sintering the hollow green bricks dried in the step S10 in a sintering kiln of a feeding cart, placing the hollow green bricks after sintering, and taking the hollow green bricks out after cooling.

The raw materials in the S1 comprise, by weight, 25-30 parts of clay, 5-15 parts of coal gangue, 15-25 parts of purple sand shale, 2-5 parts of feldspar tailings, 5-10 parts of vitrified microbeads, 2-6 parts of ceramsite, 3-5 parts of asbestos powder, 5-7 parts of tourmaline powder, 2-4 parts of carbon fibers, 3-5 parts of micro silicon powder, 3-8 parts of grinding wheel ash, 4-6 parts of anticorrosive paint, 10-25 parts of carbide slag, 5-10 parts of granite tailings, 2-5 parts of straw powder and 1-5 parts of anti-cracking agent, wherein the coal gangue is solid waste discharged in the coal mining process and coal washing process, and is associated black gray rock which has lower carbon content and is harder than coal and is associated with a coal bed in the coal forming process, the anti-cracking agent is organic polymer mixed emulsion, and the physical and chemical change mechanisms in the cement mortar and concrete curing process are fully utilized, the chemical synthesized powder can be used for cracking prevention and cracking resistance in both physical and chemical aspects, and can obviously improve the strength of cement mortar and concrete.

the raw materials in S2 are crushed into 50-100 mesh crushed materials, and the crusher in S2 adopts a jaw crusher and a hammer crusher.

the stirring speed of the mixer in the S3 is set to be 70-85r/min, the mixing time of the mixer is 40-60min, and the water content of the materials is controlled to be 6-10 wt%.

And in the S3, the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent are mixed and then are required to stand for 2-4 hours.

the temperature in the drying oven in the S4 is 80-100 ℃, and the baking time is 50-100 min.

The crushed product in S5 is 400-mesh crushed material, and the crusher in S5 is hammer crusher.

the aging time in the S8 is 3-7 days, and spray moisture preservation is carried out during the aging time, the temperature is kept at 20-30 ℃, and the pressure is kept at 5-10 MPa.

The brick extruding machine in the S9 is a double-stage vacuum brick extruding machine, and the extruding pressure of the brick extruding machine in the S9 is 150-250 Pa.

the internal temperature of the sintering kiln in the S11 is 900-1100 ℃, the roasting time is 35-45 minutes, and the standing time is 16-26 hours.

the production method of the high compression resistance hollow brick provided by the invention has the following working principle:

S1, selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro bubbles, ceramsite, asbestos powder, tourmaline powder, carbon fibers, micro silicon powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and anti-cracking agent;

s2, putting the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the step S1 into a crusher, crushing the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the step S1 into crushed materials of 50-100 meshes through the crusher;

S3, putting the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent in the S1 into a mixer, then injecting a water source into the mixer, mixing and stirring the materials in the mixer through the mixer, and standing for 2-4 hours after mixing;

s4, placing the product mixed and stirred in the step S3 into a drying oven, and drying the product mixed and stirred in the step S3 through the drying oven, wherein the temperature in the drying oven is 80-100 ℃, and the baking time is 50-100 min;

s5, placing the mixed and stirred product in the S3 into the crusher again, crushing the mixed and stirred product in the S3 by the crusher, and crushing the crushed product into 400-mesh crushed material;

s6, introducing the carbide slag in the S1 into a concentration pool, and concentrating the carbide slag into waste slag containing 10-14% of water through the concentration pool;

s7, placing the crushed product in S2, the crushed product in S5 and the waste residue in S6 into a mixer, and mixing and stirring the crushed product in S2, the crushed product in S5 and the waste residue in S6 through the mixer to form a new mixture;

S8, placing the mixture in the S7 in an aging warehouse for sealed aging for 3-7 days, and spraying for moisturizing in the aging period, wherein the temperature is kept at 20-30 ℃, and the pressure is kept at 5-10 MPa;

s9, conveying the product of the aging treatment in the S7 into a brick extruding machine, and extruding and molding hollow adobe through the brick extruding machine, wherein the extrusion pressure of the brick extruding machine is 150-250 Pa;

S10, airing the hollow green brick formed by extrusion in the S9 at the temperature of 20-30 ℃ for 6-10 hours;

s11, sintering the hollow adobe dried in the S10 in a sintering kiln of a feeding cart, placing after sintering, finally cooling and taking out, wherein the internal temperature of the sintering kiln is 900-1100 ℃, the roasting time is 35-45 minutes, and the placing time is 16-26 hours.

the performance test results are as follows: the water absorption rate is 16%, the compressive strength is 15.18Mpa, the shrinkage value is 0.35mm/m, the freezing resistance strength loss is 14%, the wear rate is 0.15%, the comprehensive performance is excellent, and the national standard is met.

compared with the related art, the production method of the high-pressure-resistant hollow brick provided by the invention has the following beneficial effects:

Selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro bubbles, ceramsite, asbestos powder, tourmaline powder, carbon fiber, micro silicon powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and anti-cracking agent, putting the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings into a crusher, crushing the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in S1 into 50-100 meshes of crushed materials by the crusher, putting the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fiber, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent into a mixer, then injecting a water source into the mixer, mixing and stirring the materials in the mixer by the mixer, standing for 2-4 hours after mixing, placing the mixed and stirred product into a drying box, drying the mixed and stirred product in S3 through the drying box, controlling the temperature in the drying box to be 80-100 ℃, baking for 50-100min, placing the mixed and stirred product into a crusher again, crushing the mixed and stirred product in S3 through the crusher, crushing the crushed product into 400-500 meshes of crushed material, introducing the carbide slag into a concentration tank, concentrating the carbide slag into waste slag containing 10-14% of water through the concentration tank, placing the crushed product in S2, the crushed product in S5 and the waste slag in S6 into a mixer, mixing and stirring the crushed product in S2, the crushed product in S5 and the waste slag in S6 through the mixer to form a new mixture, placing the mixture into an aging warehouse, sealing and aging for 3-7 days, spraying and moisturizing, keeping the temperature at 20-30 ℃ and the pressure at 5-10MPa, sending the aged product into a brick extruding machine, extruding and molding a hollow brick blank by the brick extruding machine, wherein the extrusion pressure of the brick extruding machine is 150-250Pa, placing the extruded hollow brick blank at the temperature of 20-30 ℃ for airing for 6-10 hours, sintering the aired hollow brick blank in a sintering kiln of a feeding cart, placing the hollow brick blank after sintering, finally cooling and taking out the hollow brick blank, wherein the internal temperature of the sintering kiln is 900-1100 ℃, the roasting time is 35-45 minutes, and the placing time is 16-26 hours, the production steps are clear and clear, the operation is simple, the manufacturing efficiency is improved, the production of the hollow brick is convenient, and workers with different cultural degrees can operate the hollow brick with easy operation, and the addition of grinding wheel ash can make the material more easily melt, the even of fragment of brick structure, closely knit has been guaranteed, and intensity nature is difficult for the fracture, and the addition of rethread anti-cracking agent can carry out crack control, anti-cracking to the hollow brick, can effectual improvement preparation back hollow brick's intensity and compression resistance degree, has guaranteed hollow brick's life, and the effectual temperature of avoiding is because the abrupt change of temperature and is ftractureed, has stronger hydroscopicity, wearability and resistance to pressure, is convenient for different positions to hollow brick's use.

Second embodiment

the production method of the high compression resistant hollow brick further comprises the following steps:

s1, selecting materials: selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro-beads, ceramsite, asbestos powder, tourmaline powder, carbon fibers, micro-silica powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and an anti-cracking agent;

s2, crushing: putting the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 into a crusher, and crushing the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 through the crusher;

s3, mixing: putting the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent in the S1 into a mixer, then injecting a water source into the mixer, and mixing and stirring the materials in the mixer through the mixer;

S4, heating: placing the product mixed and stirred in the step S3 into a drying oven, and drying the product mixed and stirred in the step S3 through the drying oven;

S5, crushing: placing the mixed and stirred product in S3 into the crusher again, and crushing the mixed and stirred product in S3 by the crusher;

S6, concentration: introducing the carbide slag in the S1 into a concentration tank, and concentrating the carbide slag into waste slag containing 10-14% of water through the concentration tank;

S7, stirring: placing the crushed product in S2, the crushed product in S5 and the waste residue in S6 into a mixer, and mixing and stirring the crushed product in S2, the crushed product in S5 and the waste residue in S6 through the mixer to form a new mixture;

s8, moisture preservation: placing the mixture in the S7 into an aging warehouse for sealed aging;

s9, molding: conveying the product aged in the step S7 to a brick extruding machine, and extruding and molding hollow green bricks through the brick extruding machine;

S10, drying: placing the hollow green brick formed by extrusion in the S9 at the temperature of 20 ℃ for airing for 6 hours;

S11, sintering: and (4) sintering the hollow green bricks dried in the step S10 in a sintering kiln of a feeding cart, placing the hollow green bricks after sintering, and taking the hollow green bricks out after cooling.

The raw materials in the S1 comprise, by weight, 25-30 parts of clay, 5-15 parts of coal gangue, 15-25 parts of purple sand shale, 2-5 parts of feldspar tailings, 5-10 parts of vitrified microbeads, 2-6 parts of ceramsite, 3-5 parts of asbestos powder, 5-7 parts of tourmaline powder, 2-4 parts of carbon fibers, 3-5 parts of micro silicon powder, 3-8 parts of grinding wheel ash, 4-6 parts of anticorrosive paint, 10-25 parts of carbide slag, 5-10 parts of granite tailings, 2-5 parts of straw powder and 1-5 parts of anti-cracking agent.

The raw materials in S2 are crushed into 50-100 mesh crushed materials, and the crusher in S2 adopts a jaw crusher and a hammer crusher.

The stirring speed of the mixer in the S3 is set to be 70-85r/min, the mixing time of the mixer is 40-60min, and the water content of the materials is controlled to be 6-10 wt%.

and in the S3, the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent are mixed and then are required to stand for 2 hours.

The temperature in the drying oven in the S4 is 80 ℃, and the baking time is 50-100 min.

the crushed product in S5 is 400-mesh crushed material, and the crusher in S5 is hammer crusher.

The aging time in the S8 is 4 days, and the spraying moisture is kept during the aging period, the temperature is kept at 20 ℃, and the pressure is 5-10 MPa.

The brick extruding machine in the S9 is a double-stage vacuum brick extruding machine, and the extruding pressure of the brick extruding machine in the S9 is 150-250 Pa.

The internal temperature of the sintering kiln in the S11 is 1000 ℃, the roasting time is 35 minutes, and the standing time is 16 hours.

The performance test results are as follows: the water absorption rate is 15%, the compressive strength is 14.18Mpa, the shrinkage value is 0.4mm/m, the freezing resistance strength loss is 15%, the wear rate is 0.2%, the comprehensive performance is excellent, and the national standard is met.

Third embodiment

The production method of the high compression resistant hollow brick further comprises the following steps:

s1, selecting materials: selecting production raw materials of clay, coal gangue, purple sand shale, feldspar tailings, vitrified micro-beads, ceramsite, asbestos powder, tourmaline powder, carbon fibers, micro-silica powder, grinding wheel ash, anticorrosive paint, carbide slag, granite tailings, straw powder and an anti-cracking agent;

S2, crushing: putting the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 into a crusher, and crushing the coal gangue, the purple sand shale, the feldspar tailings and the granite tailings in the S1 through the crusher;

S3, mixing: putting the clay, the vitrified micro bubbles, the ceramsite, the asbestos powder, the tourmaline powder, the carbon fibers, the micro silicon powder, the grinding wheel ash, the anticorrosive paint, the straw powder and the anti-cracking agent in the S1 into a mixer, then injecting a water source into the mixer, and mixing and stirring the materials in the mixer through the mixer;

s4, heating: placing the product mixed and stirred in the step S3 into a drying oven, and drying the product mixed and stirred in the step S3 through the drying oven;

S5, crushing: placing the mixed and stirred product in S3 into the crusher again, and crushing the mixed and stirred product in S3 by the crusher;

s6, concentration: introducing the carbide slag in the S1 into a concentration tank, and concentrating the carbide slag into waste slag containing 10-14% of water through the concentration tank;

s7, stirring: placing the crushed product in S2, the crushed product in S5 and the waste residue in S6 into a mixer, and mixing and stirring the crushed product in S2, the crushed product in S5 and the waste residue in S6 through the mixer to form a new mixture;

S8, moisture preservation: placing the mixture in the S7 into an aging warehouse for sealed aging;

S9, molding: conveying the product aged in the step S7 to a brick extruding machine, and extruding and molding hollow green bricks through the brick extruding machine;

S10, drying: placing the hollow green brick extruded and formed in the S9 at the temperature of 20-30 ℃ and airing for 6-10 hours;

S11, sintering: and (4) sintering the hollow green bricks dried in the step S10 in a sintering kiln of a feeding cart, placing the hollow green bricks after sintering, and taking the hollow green bricks out after cooling.

The raw materials in the S1 comprise, by weight, 25 parts of clay, 5 parts of coal gangue, 15 parts of purple sand shale, 3 parts of feldspar tailings, 6 parts of vitrified micro bubbles, 3 parts of ceramsite, 4 parts of asbestos powder, 5 parts of tourmaline powder, 3 parts of carbon fibers, 3 parts of micro silicon powder, 3 parts of grinding wheel ash, 5 parts of anticorrosive paint, 15 parts of carbide slag, 6 parts of granite tailings, 2 parts of straw powder and 2 parts of anti-cracking agent.

the raw materials in S2 are crushed into 50-100 mesh crushed materials, and the crusher in S2 adopts a jaw crusher and a hammer crusher.

the stirring speed of the mixer in the S3 is set to be 70-85r/min, the mixing time of the mixer is 40-60min, and the water content of the materials is controlled to be 6-10 wt%.

And in the S3, the mixture of clay, vitrified micro bubbles, ceramsite, asbestos powder, tourmaline powder, carbon fiber, micro silicon powder, grinding wheel ash, anticorrosive paint, straw powder and anti-cracking agent is kept still for 3 hours.

The temperature inside the drying oven in the S4 is 100 ℃, and the baking time is 60 min.

the crushed product in S5 is 400-mesh crushed material, and the crusher in S5 is hammer crusher.

The aging time in the S8 is 5 days, and the spraying moisture is kept during the aging period, the temperature is kept at 30 ℃, and the pressure is 5-10 MPa.

the brick extruding machine in the S9 is a double-stage vacuum brick extruding machine, and the extruding pressure of the brick extruding machine in the S9 is 150-250 Pa.

the internal temperature of the sintering kiln in the S11 is 1100 ℃, the roasting time is 45 minutes, and the standing time is 20 hours.

The performance test results are as follows: the water absorption rate is 17%, the compressive strength is 13.18Mpa, the shrinkage value is 0.3mm/m, the freezing resistance strength loss is 12%, the wear rate is 0.1%, the comprehensive performance is excellent, and the national standard is met.

the above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.