Method for producing gasoline rich in aromatic hydrocarbon

文档序号:1691000 发布日期:2019-12-10 浏览:32次 中文

阅读说明:本技术 一种生产富含芳烃汽油的方法 (Method for producing gasoline rich in aromatic hydrocarbon ) 是由 袁起民 龚剑洪 唐津莲 毛安国 于 2018-05-30 设计创作,主要内容包括:本发明涉及一种生产富含芳烃汽油的方法,该方法包括:(1)、将催化裂化轻循环油与加氢处理催化剂接触并进行加氢处理,得到加氢轻循环油;(2)、将所得加氢轻循环油进行切割,得到加氢轻馏分、加氢中馏分和加氢重馏分;(3)、将所得加氢轻馏分、加氢中馏分和加氢重馏分分别从由下至上依次设置的下层喷嘴、中层喷嘴和上层喷嘴送入提升管反应器中与来自提升管反应器底部的催化裂化催化剂接触并由下至上进行催化裂化反应,得到反应产物和待生催化剂。本发明的方法能够生产富含芳烃的汽油。(The invention relates to a method for producing gasoline rich in aromatic hydrocarbon, which comprises the following steps: (1) contacting the catalytic cracking light cycle oil with a hydrotreating catalyst and carrying out hydrotreating to obtain hydrogenated light cycle oil; (2) cutting the obtained hydrogenated light cycle oil to obtain hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction; (3) and respectively feeding the obtained hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction into the riser reactor from a lower layer nozzle, a middle layer nozzle and an upper layer nozzle which are sequentially arranged from bottom to top to contact with a catalytic cracking catalyst from the bottom of the riser reactor and perform catalytic cracking reaction from bottom to top to obtain a reaction product and a spent catalyst. The method of the invention can produce gasoline rich in aromatic hydrocarbon.)

1. A process for producing an aromatic-rich gasoline, the process comprising:

(1) Contacting the catalytic cracking light cycle oil with a hydrotreating catalyst and carrying out hydrotreating to obtain hydrogenated light cycle oil;

(2) cutting the obtained hydrogenated light cycle oil to obtain hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction; the initial distillation point of the hydrogenated light cycle oil is more than 80 ℃, the cut point between the hydrogenated light fraction and the hydrogenated middle fraction is 180-240 ℃, and the cut point between the hydrogenated middle fraction and the hydrogenated heavy fraction is 250-300 ℃;

(3) Respectively feeding the obtained hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction into a riser reactor from a lower layer nozzle, a middle layer nozzle and an upper layer nozzle which are sequentially arranged from bottom to top to contact with a catalytic cracking catalyst from the bottom of the riser reactor and perform catalytic cracking reaction from bottom to top to obtain a reaction product and a spent catalyst;

(4) Feeding the obtained spent catalyst into a regenerator for regeneration, and feeding the obtained regenerated catalyst serving as the catalytic cracking catalyst into the bottom of the riser reactor;

(5) And separating the obtained reaction product to obtain a dry gas product, a liquefied gas product, a gasoline product, a light cycle oil product and a heavy oil product.

2. the process of claim 1, wherein the catalytically cracked light cycle oil has an aromatics content of not less than 30 wt.%.

3. The process of claim 1, wherein the catalytically cracked light cycle oil has an aromatics content of not less than 50 wt.%.

4. The method as claimed in claim 1, wherein the hydrotreating conditions include a hydrogen partial pressure of 5.0-10.0 MPa, a reaction temperature of 300-450 ℃, a volume space velocity of 1.0-10.0 hours -1, and a hydrogen-oil volume ratio of 400-1600 normal cubic meters/cubic meter.

5. The process of claim 1, wherein the hydrotreating catalyst comprises a support and an active metal component supported on the support, the support being at least one selected from amorphous silica-alumina, alumina and silica, the active metal component being a group VIB metal and/or a group VIII non-noble metal, the group VIB metal being molybdenum and/or tungsten, the group VIII non-noble metal being nickel and/or cobalt.

6. The method as claimed in claim 1, wherein the initial cut point of the hydrogenated light cycle oil is greater than 150 ℃, the cut point between the hydrogenated light fraction and the hydrogenated middle fraction is 190 ℃ and 220 ℃, and the cut point between the hydrogenated middle fraction and the hydrogenated heavy fraction is 260 ℃ and 280 ℃.

7. The process of claim 1, wherein the hydrogenated middle distillate fraction has a bicyclo-aromatics content of no more than 15 wt.%.

8. the process of claim 1, wherein the hydrogenated middle distillate fraction has a bicyclo-aromatics content of no more than 10 wt.%.

9. The method of claim 1, further comprising: and (2) at least part of the light cycle oil product obtained in the step (5) is used as the catalytic cracking light cycle oil to be subjected to the hydrotreatment in the step (1).

10. The method of claim 1 wherein the riser reactor is a constant diameter riser reactor or a variable diameter riser reactor.

11. The method of claim 1, wherein the residence time of the reaction oil gas in the riser reactor between the lower nozzle and the middle nozzle is 0.01 to 2 seconds, and the residence time of the reaction oil gas in the riser reactor between the middle nozzle and the upper nozzle is 0.03 to 2 seconds.

12. the process of claim 1, wherein the conditions of the catalytic cracking reaction comprise: the temperature at the outlet of the riser reactor is 520-680 ℃, and the micro-inverse activity of the catalytic cracking catalyst is not lower than 60;

The weight ratio of the catalytic cracking catalyst to the total raw material is 5-50, the retention time of reaction oil gas from a lower layer nozzle to the top of the riser reactor is 0.1-20 seconds, the weight ratio of water vapor to the total raw material is 0.01-0.3, and the total raw material comprises hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction.

13. The process of claim 1 wherein the catalytic cracking catalyst comprises from 1 to 50 wt% of a zeolite, at least one selected from the group consisting of rare earth-containing or non-containing Y zeolite, rare earth-containing or non-containing HY zeolite, rare earth-containing or non-containing USY zeolite, rare earth-containing or non-containing ZSM-5 zeolite, rare earth-containing or non-containing ZRP zeolite, and rare earth-containing or non-containing Beta zeolite, from 5 to 99 wt% of an inorganic oxide, and from 0 to 70 wt% of a clay, based on the dry weight of the catalytic cracking catalyst.

Technical Field

The invention relates to a method for producing gasoline rich in aromatic hydrocarbon.

Background

with the adjustment of economic structure of China, the diesel-gasoline ratio of market consumption is reduced year by year, and the increase of diesel consumption speed lower than that of gasoline consumption speed becomes a normal state. The catalytic cracking diesel oil (also called light cycle oil) is an important byproduct of a catalytic cracking device, is large in quantity, is rich in aromatic hydrocarbon, particularly polycyclic aromatic hydrocarbon, and belongs to poor diesel oil fraction. While the quality standard of the national automotive fuel oil is continuously improved, the national V diesel oil quality standard implemented in 1 month in 2017 requires that the polycyclic aromatic hydrocarbon content in the automotive diesel oil is not more than 11%, so that the catalytic cracking light cycle oil is difficult to meet the increasingly strict diesel oil specification even after being subjected to hydrofining or hydro-upgrading. On the other hand, aromatic hydrocarbons, especially light aromatic hydrocarbons including benzene, toluene, xylene and ethylbenzene, are important petrochemical raw materials, the added value of products is high, but the domestic aromatic production raw materials are in short supply for a long time. Therefore, the catalytic conversion of the poor-quality catalytic cracking light cycle oil to produce the gasoline rich in aromatic hydrocarbon has good market application prospect.

US patent US4585545 discloses a catalytic conversion method for producing gasoline rich in monocyclic aromatic hydrocarbons by carrying out hydrotreating on a catalytic cracking light cycle oil whole fraction to obtain hydrogenated diesel oil and then carrying out catalytic cracking.

Chinese patent CN1466619A discloses a conversion method of catalytic cracking light cycle oil, which is to divide a catalytic cracking riser reactor into an upper reaction zone and a lower reaction zone, inject heavy oil into the lower reaction zone, inject hydrogenated cycle oil obtained by hydrotreating the catalytic cracking product light cycle oil into the upper reaction zone, and then crack the hydrogenated cycle oil to generate light olefins and naphtha.

Chinese patent CN104560185A discloses a catalytic conversion method for producing gasoline rich in aromatic compounds, wherein catalytic cracking light cycle oil is first cut to obtain light fraction and heavy fraction, wherein the heavy fraction is hydrotreated to obtain hydrogenated heavy fraction, and the light fraction and the hydrogenated heavy fraction are separately layered through different nozzles and enter a catalytic cracking device to produce catalytic gasoline rich in benzene, toluene and xylene.

chinese patent CN104560187A discloses a catalytic conversion method for producing gasoline rich in aromatic hydrocarbons, wherein catalytic cracking light cycle oil is first cut to obtain light fraction and heavy fraction, wherein the heavy fraction is hydrogenated to obtain hydrogenated heavy fraction, and the light fraction and the hydrogenated heavy fraction are separately and respectively fed into different riser reactors of a catalytic cracking device, thereby producing catalytic gasoline rich in benzene, toluene and xylene.

From the above published literature, it can be found that the prior art is to hydrotreat the catalytic cracked light cycle oil whole fraction or heavy fraction and then catalytically crack the whole fraction or heavy fraction to produce gasoline rich in aromatic hydrocarbons. It must be pointed out that, no matter the catalytic cracking light cycle oil full fraction hydrogenation or the catalytic cracking light cycle oil cut heavy fraction hydrogenation, the hydrocarbon composition of the hydrogenated product has obvious difference along with the great change of the distillation range, and the reaction conditions for the catalytic conversion of the fractions with different hydrocarbon compositions to generate the gasoline rich in aromatic hydrocarbon are also obviously different. Therefore, how to make the hydrogenated fractions with obviously different hydrocarbon compositions undergo catalytic cracking reaction under respectively optimized conditions is very critical for improving the conversion rate of the catalytic cracking light cycle oil and the yield of the gasoline rich in aromatic hydrocarbon.

Disclosure of Invention

The invention aims to provide a method for producing gasoline rich in aromatic hydrocarbon, which can produce gasoline rich in aromatic hydrocarbon.

In order to achieve the above object, the present invention provides a method for producing an aromatic-rich gasoline, comprising:

(1) Contacting the catalytic cracking light cycle oil with a hydrotreating catalyst and carrying out hydrotreating to obtain hydrogenated light cycle oil;

(2) cutting the obtained hydrogenated light cycle oil to obtain hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction; the initial distillation point of the hydrogenated light cycle oil is more than 80 ℃, the cut point between the hydrogenated light fraction and the hydrogenated middle fraction is 180-240 ℃, and the cut point between the hydrogenated middle fraction and the hydrogenated heavy fraction is 250-300 ℃;

(3) Respectively feeding the obtained hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction into a riser reactor from a lower layer nozzle, a middle layer nozzle and an upper layer nozzle which are sequentially arranged from bottom to top to contact with a catalytic cracking catalyst from the bottom of the riser reactor and perform catalytic cracking reaction from bottom to top to obtain a reaction product and a spent catalyst;

(4) feeding the obtained spent catalyst into a regenerator for regeneration, and feeding the obtained regenerated catalyst serving as the catalytic cracking catalyst into the bottom of the riser reactor;

(5) And separating the obtained reaction product to obtain a dry gas product, a liquefied gas product, a gasoline product, a light cycle oil product and a heavy oil product.

optionally, the aromatic content of the catalytic cracking light cycle oil is not less than 30 wt%.

Optionally, the aromatic content of the catalytic cracking light cycle oil is not less than 50 wt%.

Optionally, the hydrotreating conditions include hydrogen partial pressure of 5.0-10.0 MPa, reaction temperature of 300-450 deg.c, volume space velocity of 1.0-10.0 hr -1, and hydrogen-oil volume ratio of 400-1600 standard cubic meter/cubic meter.

Optionally, the hydrotreating catalyst includes a carrier and an active metal component loaded on the carrier, where the carrier is at least one selected from amorphous silicon-aluminum, aluminum oxide and silicon dioxide, the active metal component is a group VIB metal and/or a group VIII non-noble metal, the group VIB metal is molybdenum and/or tungsten, and the group VIII non-noble metal is nickel and/or cobalt.

optionally, the initial distillation point of the hydrogenated light cycle oil is greater than 150 ℃, the cut point between the hydrogenated light fraction and the hydrogenated middle fraction is 190-.

Optionally, the content of aromatics with more than two rings in the hydrogenated middle distillate is not more than 15 wt%.

Optionally, the content of aromatic hydrocarbons above bicyclo ring in the hydrogenated middle distillate is not more than 10 wt%.

Optionally, the method further includes: and (2) at least part of the light cycle oil product obtained in the step (5) is used as the catalytic cracking light cycle oil to be subjected to the hydrotreatment in the step (1).

Optionally, the riser reactor is an equal-diameter riser reactor or a reducing riser reactor.

Optionally, the residence time of the reaction oil gas in the riser reactor between the lower nozzle and the middle nozzle is 0.01-2 seconds, and the residence time of the reaction oil gas in the riser reactor between the middle nozzle and the upper nozzle is 0.03-2 seconds.

Optionally, the conditions of the catalytic cracking reaction include: the temperature at the outlet of the riser reactor is 520-680 ℃, and the micro-inverse activity of the catalytic cracking catalyst is not lower than 60;

The weight ratio of the catalytic cracking catalyst to the total raw material is 5-50, the retention time of reaction oil gas from a lower layer nozzle to the top of the riser reactor is 0.1-20 seconds, the weight ratio of water vapor to the total raw material is 0.01-0.3, and the total raw material comprises hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction.

Optionally, the catalytic cracking catalyst comprises 1-50 wt% of zeolite, 5-99 wt% of inorganic oxide and 0-70 wt% of clay based on the dry weight of the catalytic cracking catalyst, wherein the zeolite is at least one selected from the group consisting of rare earth-containing or non-containing Y zeolite, rare earth-containing or non-containing HY zeolite, rare earth-containing or non-containing USY zeolite, rare earth-containing or non-containing ZSM-5 zeolite, rare earth-containing or non-containing ZRP zeolite and rare earth-containing or non-containing Beta zeolite.

The invention has the advantages that:

1. The hydrotreated catalytic cracking light cycle oil is cut into hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction, so that the fractions with larger differences in hydrocarbon composition and reaction performance can be separated from each other, and the optimized catalytic cracking reaction conditions can be selected respectively according to the differences in the hydrocarbon composition characteristics of the fractions, and further the gasoline rich in aromatic hydrocarbon can be converted to the maximum extent.

2. Different hydrogenation fractions of catalytic cracking light cycle oil are layered and enter the riser reactor, which is beneficial to respectively optimizing reaction conditions and lightening competitive adsorption and competitive reaction effects among different hydrocarbon components, thereby being obviously beneficial to improving the conversion rate of raw materials and the yield of gasoline rich in aromatic hydrocarbon.

Additional features and advantages of the invention will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic flow diagram of one embodiment of the process of the present invention.

Description of the reference numerals

1 pipeline 2 pipeline 3 hydrotreater

4 line 5 fractionation plant 6 line

7 line 8 line 9 lower layer nozzle

10 middle level nozzle 11 upper layer nozzle 12 catalytic cracking device

13 line 14 line 15 line

16 pipeline

Detailed Description

The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.

The invention provides a method for producing gasoline rich in aromatic hydrocarbon, which comprises the following steps:

(1) Contacting the catalytic cracking light cycle oil with a hydrotreating catalyst and carrying out hydrotreating to obtain hydrogenated light cycle oil;

(2) Cutting the obtained hydrogenated light cycle oil to obtain hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction;

(3) Respectively feeding the obtained hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction into a riser reactor from a lower layer nozzle, a middle layer nozzle and an upper layer nozzle which are sequentially arranged from bottom to top to contact with a catalytic cracking catalyst from the bottom of the riser reactor and perform catalytic cracking reaction from bottom to top to obtain a reaction product and a spent catalyst;

(4) Feeding the obtained spent catalyst into a regenerator for regeneration, and feeding the obtained regenerated catalyst serving as the catalytic cracking catalyst into the bottom of the riser reactor;

(5) and separating the obtained reaction product to obtain a dry gas product, a liquefied gas product, a gasoline product, a light cycle oil product and a heavy oil product.

according to the present invention, the catalytically cracked light cycle oil is one of the catalytically cracked products, and has a relatively high aromatic content, for example, the aromatic content of the catalytically cracked light cycle oil is not less than 30% by weight, preferably not less than 50% by weight.

In order to increase the aromatic content of the gasoline product, the hydrotreating preferably controls the polycyclic aromatic saturation in the catalytically cracked light cycle oil and avoids monocyclic aromatic saturation as much as possible, and the hydrotreating conditions may include hydrogen partial pressure of 5.0-10.0 MPa, reaction temperature of 300-450 ℃, volume space velocity of 1.0-10.0 hours -1, and hydrogen-oil volume ratio of 400-1600 standard cubic meters/cubic meter the hydrotreating catalyst is well known to those skilled in the art, and may include, for example, a carrier, which may be at least one selected from amorphous silica-alumina, alumina and silica, and an active metal component, which may be a group VIB metal and/or a non-noble group VIII metal, which may be molybdenum and/or tungsten, and supported on the carrier.

According to the invention, the initial distillation point of the hydrogenated light cycle oil can be more than 80 ℃, preferably more than 150 ℃, the cut point between the hydrogenated light fraction and the hydrogenated middle fraction can be 180-240 ℃, preferably 190-220 ℃, the cut point between the hydrogenated middle fraction and the hydrogenated heavy fraction can be 250-300 ℃, preferably 260-280 ℃, the content of the aromatic hydrocarbon above double rings in the hydrogenated middle fraction is preferably not more than 15 wt%, and the content of the aromatic hydrocarbon above double rings in the hydrogenated middle fraction is more preferably not more than 10 wt%.

According to the present invention, the catalytic cracking light cycle oil can be produced by the method of the present invention, and can also be produced by an external catalytic cracking unit, and preferably, the method can further comprise: and (2) at least part of the light cycle oil product obtained in the step (5) is used as the catalytic cracking light cycle oil to be subjected to the hydrotreatment in the step (1).

Riser reactors according to the present invention are well known to those skilled in the art and may be, for example, constant diameter riser reactors or variable diameter riser reactors.

The invention feeds the hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction layer by layer, can optimize reaction conditions and improve the gasoline yield and the content of aromatic hydrocarbon in the gasoline, for example, the residence time of reaction oil gas in a riser reactor between a lower layer nozzle and a middle layer nozzle can be 0.01-2 seconds, and the residence time of reaction oil gas in the riser reactor between the middle layer nozzle and an upper layer nozzle can be 0.03-2 seconds.

catalytic cracking reactions according to the present invention are well known to those skilled in the art, for example, the conditions of the catalytic cracking reaction may include: the temperature at the outlet of the riser reactor is 520-680 ℃, preferably 540-650 ℃, the micro-inverse activity of the catalytic cracking catalyst is not less than 60, preferably not less than 65, the micro-inverse activity is determined by a RIPP 92-90 method, and the specific method can refer to petroleum chemical analysis method (RIPP test method), Yangshui and the like, 1990 edition; the weight ratio of the catalytic cracking catalyst to the total raw material can be 5-50, preferably 8-20, the residence time of the reaction oil gas from the lower layer nozzle to the top of the riser reactor can be 0.1-20 seconds, preferably 2-10 seconds, and the weight ratio of the water vapor to the total raw material can be 0.01-0.3, wherein the total raw material comprises hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction.

The catalytic cracking catalyst according to the present invention is well known to those skilled in the art, and for example, may comprise, as an active component, 1 to 50% by weight of zeolite, which may be at least one selected from the group consisting of rare earth-containing or non-containing Y zeolite, rare earth-containing or non-containing HY zeolite, rare earth-containing or non-containing USY zeolite, rare earth-containing or non-containing ZSM-5 zeolite, rare earth-containing or non-containing ZRP zeolite, and rare earth-containing or non-containing Beta zeolite, 5 to 99% by weight of an inorganic oxide, and 0 to 70% by weight of clay, based on the dry weight of the catalytic cracking catalyst.

The best mode for carrying out the invention will be further described with reference to the accompanying drawings.

The catalytic cracking light cycle oil enters a hydrotreater 3 through a pipeline 1, and hydrogen is simultaneously introduced into the hydrotreater 3 through a pipeline 2. The hydrogenated product enters a fractionating device 5 through a pipeline 4 for cutting to obtain hydrogenated light fraction, hydrogenated middle fraction and hydrogenated heavy fraction. The hydrogenated light fraction enters a catalytic cracking device 12 through a pipeline 6 and a catalytic cracking lower layer nozzle 9; the hydrogenated middle distillate enters a catalytic cracking device 12 through a pipeline 7 and a catalytic cracking middle layer nozzle 10; the hydrogenated heavy fraction enters a catalytic cracking device 12 through a pipeline 8 and a catalytic cracking upper nozzle 11. The hydrogenated light fraction, the hydrogenated middle fraction and the hydrogenated heavy fraction are subjected to catalytic cracking reaction in a catalytic cracking device 12 in the presence of a catalytic cracking catalyst, gasoline rich in aromatic hydrocarbon is obtained by separating reaction products and is led out through a pipeline 13, and the other catalytic cracking reaction product, namely light cycle oil, is led out through a pipeline 14 and enters a hydrotreating device 3 for circulation through a pipeline 15, pipelines 16 and 1. For the sake of simplicity, the outlet lines for other catalytic cracking reaction products, such as dry gas, liquefied gas, heavy oil, etc., are not shown in the figure.

The following examples further illustrate the process but are not intended to limit it.

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