Automatic collecting device for lead-acid battery pole plates

文档序号:1702224 发布日期:2019-12-13 浏览:22次 中文

阅读说明:本技术 一种铅酸电池极板自动收集装置 (Automatic collecting device for lead-acid battery pole plates ) 是由 谷秋梅 于 2019-09-12 设计创作,主要内容包括:本发明涉及电池生产技术领域,特别涉及一种铅酸电池极板自动收集装置。采用的技术方案是:一种铅酸电池极板自动收集装置,包括:第一输送机构,用于将电池极板分开,并将电池极板输送至第二输送机构;第二输送机构,用于将第一输送机构输送的极板输送至联动平叠结构;联动平叠机构,用于将第二输送机构输送过来的电池极板进行平叠放置在接料机构的上方;接料机构,用于收集所述联动平叠机构叠放的电池极板,以形成极板集群;第三输送机构,用于接收接料机构所收集的极板集群并将收集的极板集群输送至下料位。本发明的优点是:从根本上解决了收集过程中的品质问题,结构可靠,故障率低。无需备用太多易损件,可达到节约成本,提高效率的目的。(The invention relates to the technical field of battery production, in particular to an automatic collecting device for lead-acid battery plates. The technical scheme is as follows: an automatic collecting device for lead-acid battery plates comprises: the first conveying mechanism is used for separating the battery pole plates and conveying the battery pole plates to the second conveying mechanism; the second conveying mechanism is used for conveying the polar plates conveyed by the first conveying mechanism to the linkage flat stacking structure; the linkage flat stacking mechanism is used for horizontally stacking the battery pole plates conveyed by the second conveying mechanism above the material receiving mechanism; the material receiving mechanism is used for collecting the battery pole plates stacked by the linkage flat stacking mechanism to form a pole plate cluster; and the third conveying mechanism is used for receiving the polar plate clusters collected by the receiving mechanism and conveying the collected polar plate clusters to a blanking position. The invention has the advantages that: fundamentally has solved the quality problem of collection in-process, and the structure is reliable, and the fault rate is low. And too many wearing parts are not needed to be reserved, so that the aims of saving cost and improving efficiency can be achieved.)

1. the utility model provides a lead acid battery polar plate automatic collection device which characterized in that includes:

The first conveying mechanism (1) is used for separating the battery pole plates and conveying the battery pole plates to the second conveying mechanism;

The second conveying mechanism (2) is arranged at the downstream of the first conveying mechanism and conveys the polar plates conveyed by the first conveying mechanism to the linkage flat-folding structure;

the linkage flat stacking mechanism (3) is arranged behind the second conveying mechanism and used for horizontally stacking the battery pole plates conveyed by the second conveying mechanism above the material receiving mechanism;

the material receiving mechanism (4) is arranged below the linkage flat stacking mechanism in a lifting manner and is used for collecting the battery pole plates stacked by the linkage flat stacking mechanism to form a pole plate cluster;

and the third conveying mechanism (6) is arranged below the material receiving mechanism (4) and is used for receiving the polar plate clusters collected by the material receiving mechanism and conveying the collected polar plate clusters to a discharging position.

2. The automatic lead-acid battery plate collecting device of claim 1, further comprising:

And the auxiliary material receiving mechanism (5) is arranged on one side of the material receiving mechanism (4) and is used for assisting in receiving materials when the material receiving mechanism (4) discharges materials.

3. The automatic collection device of the polar plates of the lead-acid battery according to claim 1 or 2, characterized in that the first conveying mechanism (1) comprises:

The first sorting and conveying assembly is used for sorting and conveying single and double battery plates and comprises two groups of sorting and conveying units arranged on a conveying support, each group of sorting and conveying units comprises a plurality of rows of sorting roller groups (1-1) arranged in parallel, and each group of sorting roller groups (1-1) is connected with a swing angle adjusting motor (1-3) through corresponding swing angle connecting rods (1-2);

The first driving component is in transmission connection with the first sorting conveying component and used for driving the first sorting conveying component.

4. The automatic collecting device for lead-acid battery plates according to claim 1 or 2, characterized in that said second conveying mechanisms (2) are in two groups, respectively arranged at the rear of the corresponding sorting and conveying units, and comprise:

the second conveying assembly comprises a conveying roller set (2-1) and a conveying belt (2-2) annularly arranged on the conveying roller set (2);

and the second driving assembly is in transmission connection with the second conveying assembly and is used for driving the second conveying assembly to rotate.

5. The automatic lead-acid battery plate collecting device according to claim 4, characterized in that the linkage flat stacking mechanisms (3) are two groups, and are respectively arranged behind the corresponding second conveying mechanisms, and each group of linkage flat stacking mechanisms comprises:

the driving disc (3-1) is used for bearing the sliding supporting plate assembly;

the driving component (3-2) is used for driving the driving disk (3-1) to rotate;

The sliding supporting plate assembly (3-3) is annularly arranged on the outer circumferential wall of the driving disc (3-1), is opened or reset on the driving disc (3-1) and is used for discharging or receiving the electrode plate;

And the sliding supporting plate driving component (3-4) is used for driving the sliding supporting plate component to open or reset on the driving disk (3-1).

6. the automatic lead-acid battery plate collecting device of claim 5,

the driving disc (3-1) comprises a driving disc A (3-11) and a driving disc B (3-12) which are symmetrically arranged and have the same structure, and a plurality of transverse linear bearing fixing seats (3-13) are arranged on the outer rings of the driving disc A (3-11) and the driving disc B (3-12) at equal intervals;

the active driving assembly (3-2) comprises an active driving spline shaft (3-21) and a servo motor A (3-22) for providing power for the active driving spline shaft (3-21), and the active driving spline shaft (3-21) simultaneously penetrates through the driving disc A (3-11) and the driving disc B (3-12);

A plurality of groups of sliding support plate assemblies (3-3) are annularly arranged on the outer circumferential walls of the driving disc A (3-11) and the driving disc B (3-12) at equal intervals, two sliding support plate assemblies on the driving disc A, B on the same axis are in a group, each sliding support plate assembly comprises a bottom support plate (3-31), an adjustable guide block (3-32), a sliding connection block (3-33), a cam follower (3-34) and a linear bearing (3-35), the inner side of the bottom support plate (3-31) is provided with the adjustable guide block (3-32) for limiting the position of the polar plate (7), the bottom of the bottom support plate (3-31) is connected with the sliding connection block (3-33) for pulling the linear bearing (3-35) to slide left and right in the linear bearing fixing seat (3-13), the sliding supporting plate component is driven to be opened or reset, the bottom of the sliding connecting block (3-33) is connected with a group of cam followers (3-34), one end of each linear bearing (3-35) is connected with the sliding connecting block (3-33), the main body part of each linear bearing (3-35) penetrates through a linear bearing fixing seat (3-13) on the driving disc, and the other end of each linear bearing (3-35) is a free end;

the two groups of sliding supporting plate driving assemblies (3-4) are respectively used for driving the sliding supporting plate assemblies on the driving disc A (3-11) and the driving disc B (3-12), each group of sliding supporting plate driving assemblies are respectively concentrated on one fixed disc and are fixed in the corresponding driving disc through the fixed disc, each group of sliding supporting plate driving assemblies respectively comprise a driving gear (3-41), a speed increasing gear A (3-42), a spiral driving gear A (3-43), a pull-open forward spiral blade (3-44), a speed increasing gear B (3-45), a spiral driving gear B (3-46) and a push-back reverse spiral blade (3-47), the driving gear (3-41) is meshed with a driving spline shaft (3-21), and the speed increasing gear A (3-42) and the speed increasing gear B (3-45) are respectively arranged on the symmetrical driving gear (3-41) The two sides of the main body are respectively linked with driving gears (3-41), a spiral driving gear A (3-43) is linked with an accelerating gear A (3-42), a spiral driving gear B (3-46) is linked with an accelerating gear B (3-45), the spiral driving gear A (3-43) drives a pull-open forward spiral blade (3-44) to rotate, and the spiral driving gear B (3-45) drives a push-back reverse spiral blade (3-47) to rotate.

7. The automatic collecting device for the polar plates of the lead-acid battery according to claim 1 or 2, wherein the material receiving mechanisms (4) are two groups, and each group of material receiving mechanisms (4) comprises:

the material receiving plate (4-1) is vertically movably arranged behind the linkage flat stacking mechanism (3) and is used for collecting the single polar plate thrown by the linkage flat stacking mechanism (3);

and the lifting driving assembly is in transmission connection with the other end of the material receiving plate (4-1) and drives the material receiving plate to perform vertical reciprocating motion.

8. The automatic collecting device for the polar plates of the lead-acid battery according to claim 1 or 2, characterized in that the auxiliary material receiving mechanisms (5) are arranged in every two groups, and each group of auxiliary material receiving mechanisms (5) comprises:

At least one transfer fork (5-1) for assisting in collecting the single pole plates thrown by the linkage mechanism (3);

the crank rocker rotating component (5-2) is used for driving the transfer fork (5-1) to swing in a reciprocating manner.

9. The automatic collecting device for the polar plates of the lead-acid battery as claimed in claim 1 or 2, wherein the third conveying mechanisms (6) are two groups, and are respectively arranged below each group of material receiving mechanisms (4), and each group of third conveying mechanisms comprises:

a plurality of conveying drag chain assemblies (6-1) arranged side by side and a third driving assembly (6-2) for driving the drag chain assemblies (6-1) to rotate.

10. The automatic collecting device for the lead-acid battery pole plates is characterized in that the lifting driving assembly comprises a ball screw (4-2) in transmission connection with the lower end of the material receiving plate (4-1) and a servo motor B (4-3) for driving the ball screw to perform vertical reciprocating motion.

Technical Field

The invention relates to the technical field of battery production, in particular to an automatic collecting device for lead-acid battery plates.

background

As an indispensable stage for the development of the energy industry, the lead-acid storage battery industry correspondingly improves the requirement of the whole lead-acid storage battery industry on automation along with the improvement of the national environmental protection requirement on the industry. The prior art processes and collects battery pole plates, and the pole plates with dried surfaces are conveyed by a conveying device and then directly thrown and then subjected to material receiving and finishing. The process is only suitable for the production of polar plates with single specification, namely, the production of double plates. The plate coating line can be compatible with the single-piece and double-piece conditions after being upgraded. On the basis, the rear section originally serves as a double-sheet collecting device, and a compatible single sheet is required at present; meanwhile, the original polishing principle is only suitable for the condition that the surface of the polar plate is dry and the strength of the coated paper is good. The original polishing principle can cause damage to the polar plate in different degrees aiming at the polar plate with large surface humidity and low strength of coated paper. Therefore, it is very urgent to develop a sheet collecting machine compatible with the production of single and double sheets and the wetting condition of the sheet.

disclosure of Invention

The invention aims to provide an automatic collecting device for lead-acid battery polar plates, which solves the problems that in the prior art, polar plates rub against each other in the collecting process, the wet surface of a first polar plate is scratched by a second polar plate, and the lower surface of the second polar plate is coated with board paper to be curled.

the technical scheme adopted by the invention is as follows:

an automatic collecting device for lead-acid battery polar plates comprises

The first conveying mechanism is used for separating the battery pole plates and conveying the battery pole plates to the second conveying mechanism;

The second conveying mechanism is arranged at the downstream of the first conveying mechanism and conveys the polar plates conveyed by the first conveying mechanism to the linkage flat-folding structure;

The linkage flat stacking mechanism is arranged behind the second conveying mechanism and used for horizontally stacking the battery pole plates conveyed by the second conveying mechanism above the material receiving mechanism;

the material receiving mechanism is arranged below the linkage flat stacking mechanism in a lifting manner and is used for collecting the battery pole plates stacked by the linkage flat stacking mechanism to form a pole plate cluster;

and the third conveying mechanism is arranged below the material receiving mechanism and used for receiving the polar plate clusters collected by the material receiving mechanism and conveying the collected polar plate clusters to a discharging position.

Further, the air conditioner is provided with a fan,

Lead-acid batteries polar plate automatic collection device still includes: and the auxiliary material receiving mechanism is arranged on one side of the material receiving mechanism and is used for assisting in receiving materials when the material receiving mechanism unloads materials.

Further, the first conveying mechanism includes: the first sorting and conveying assembly is used for sorting and conveying single and double battery plates and comprises two groups of sorting and conveying units arranged on a conveying support, each group of sorting and conveying units comprises a plurality of rows of sorting roller groups arranged in parallel, and each group of sorting roller groups is connected with a swing angle adjusting motor through corresponding swing angle connecting rods;

the first driving component is in transmission connection with the first sorting conveying component and used for driving the first sorting conveying component.

further, the air conditioner is provided with a fan,

the second conveying mechanism is two sets of, sets up respectively in corresponding letter sorting conveying unit's rear, includes:

The second conveying assembly comprises a conveying roller set and a conveying belt annularly arranged on the conveying roller set;

and the second driving assembly is in transmission connection with the second conveying assembly and is used for driving the second conveying assembly to rotate.

further, the air conditioner is provided with a fan,

the linkage flat folding mechanism is two sets of, sets up respectively at corresponding second conveying mechanism's rear, and every group the linkage flat folding mechanism includes:

The driving disc is used for bearing the sliding supporting plate assembly;

The driving component is used for driving the driving disk to rotate;

The sliding supporting plate assembly is arranged on the outer circumferential wall of the driving disc in a surrounding mode, is opened or reset on the driving disc and is used for discharging or receiving the electrode plate;

The sliding supporting plate driving component is used for driving the sliding supporting plate component to open or reset on the driving disc;

further, the air conditioner is provided with a fan,

the driving disc comprises a driving disc A and a driving disc B which are symmetrically arranged and have the same structure, and a plurality of transverse linear bearing fixing seats are arranged on the outer rings of the driving disc A and the driving disc B at equal intervals;

the driving assembly comprises a driving spline shaft and a servo motor A for providing power for the driving spline shaft, and the driving spline shaft penetrates through the driving disc A and the driving disc B simultaneously;

a plurality of groups of sliding supporting plate components are annularly arranged on the outer circumferential walls of the driving disc A and the driving disc B at equal intervals, two sliding supporting plate components on the driving disc A, B positioned on the same axis are in a group, each sliding supporting plate component comprises a bottom supporting plate, an adjustable guide block, a sliding connecting block, a cam follower and a linear bearing, the inner side of the bottom supporting plate is provided with an adjustable guide block for limiting the position of the polar plate, the bottom of the bottom supporting plate is connected with a sliding connecting block, used for pulling the linear bearing to slide left and right in the linear bearing fixing seat to drive the sliding supporting plate component to open or reset, the bottom of the sliding connection block is connected with a group of cam followers, one end of the linear bearing is connected with the sliding connection block, the main body part of the linear bearing penetrates through a linear bearing fixing seat on the driving disc, and the other end of the linear bearing is a free end;

The two groups of sliding supporting plate driving components are respectively used for driving the sliding supporting plate components on the driving disc A and the driving disc B, each group of sliding supporting plate driving components are respectively concentrated on one fixed disc, and fixed in the corresponding driving disk by the fixed disk, each group of sliding supporting plate driving components respectively comprises a driving gear, a speed increasing gear A, a spiral driving gear A, a pull-open forward spiral blade, a speed increasing gear B, a spiral driving gear B and a push-back reverse spiral blade, the driving gear is meshed with the driving spline shaft, the speed increasing gear A and the speed increasing gear B are respectively arranged at the two symmetrical sides of the driving gear, and the spiral driving gear A is linked with the speed increasing gear A, the spiral driving gear B is linked with the speed increasing gear B, the spiral driving gear A drives the forward spiral blade to be pulled open to rotate, and the spiral driving gear B drives the backward spiral blade to rotate.

further, the air conditioner is provided with a fan,

receiving mechanism is two sets of, and every receiving mechanism of group includes:

The material receiving plate is vertically movably arranged behind the linkage flat stacking mechanism and used for collecting the single polar plate thrown by the linkage flat stacking mechanism;

The lifting driving assembly is in transmission connection with the other end of the material receiving plate and drives the material receiving plate to vertically reciprocate;

further, the air conditioner is provided with a fan,

every two sets of supplementary receiving mechanism, every supplementary receiving mechanism of group includes:

the transfer fork is used for assisting in collecting the single polar plate thrown by the linkage mechanism;

and the crank rocker rotating assembly is used for driving the transfer fork to swing in a reciprocating manner.

Further, the air conditioner is provided with a fan,

the third conveying mechanism is two sets of, sets up respectively in every receiving mechanism's of group below, and every third conveying mechanism of group includes:

the device comprises a plurality of conveying drag chain assemblies arranged side by side and a third driving assembly used for driving the drag chain assemblies to rotate.

Further, the air conditioner is provided with a fan,

The lifting driving assembly comprises a ball screw in transmission connection with the lower end of the material receiving plate and a servo motor B for driving the ball screw to perform vertical reciprocating motion.

The invention has the technical effects that: the problems of scratching and shoveling injury caused by the polar plate in all throwing processes can be solved, included angle friction is not formed, and the quality problem in the collecting process is fundamentally solved. The device can be compatible with the production of single and double polar plates. The stacking of the polar plates is realized by applying a mechanical principle structure, the mechanical structure is compatible under the condition of ensuring the yield to be improved, the structure is more reliable, and the failure rate is low. And too many wearing parts are not needed to be reserved, so that the aims of saving cost and improving efficiency can be achieved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of the first conveying mechanism.

fig. 3 is a schematic structural view of the linkage flat folding mechanism.

FIG. 4 is a schematic structural view of the linkage flat folding mechanism with the side mounting seat removed.

Fig. 5 is a schematic structural view of the sliding pallet assembly.

fig. 6 is a schematic structural view of the sliding pallet drive assembly.

fig. 7 is a back view of the sliding tray driving assembly.

Fig. 8 is a schematic structural diagram of the active driving disk.

fig. 9 is a schematic diagram of a material receiving structure.

Description of reference numerals: 1. the automatic sorting machine comprises a first conveying mechanism, 1-1 parts of sorting roller groups, 1-2 parts of swing angle connecting rods, 1-3 parts of swing angle adjusting motors, 1-4 parts of guide belt mechanisms, 1-41 parts of guide belts, 1-42 parts of power mechanisms, 2 parts of second conveying mechanisms, 2-1 parts of conveying roller groups, 2-2 parts of conveying belts, 3 parts of linkage flat folding mechanisms, 3-1 parts of driving discs, 3-11 parts of driving discs, A, 3-12 parts of driving discs, B, 3-13 parts of driving discs, linear bearing fixing seats, 3-2 parts of driving assemblies, 3-21 parts of driving spline shafts, 3-22 parts of servo motors A, 3-3 parts of sliding support plate assemblies, 3-31 parts of bottom support plates, 3-32 parts of adjustable guide blocks, 3-33 parts of sliding connecting blocks, 3-34 parts of sliding connecting blocks, 3-35 parts of cam follower, 3-4 parts of linear bearing, 3-41 parts of sliding supporting plate driving assembly, 3-42 parts of driving gear, 3-43 parts of speed increasing gear A, 3-44 parts of spiral driving gear A, 3-45 parts of pulling forward spiral blade, 3-46 parts of speed increasing gear B, 3-47 parts of spiral driving gear B, 3-5 parts of pushing backward spiral blade, 3-5 parts of guide track, 4 parts of material receiving mechanism, 4-1 parts of material receiving plate, 4-2 parts of ball screw, 4-3 parts of servo motor B, 5 parts of auxiliary material receiving mechanism, 5-1 parts of transfer fork, 5-2 parts of crank rocker rotating assembly, 6 parts of third conveying mechanism, 6-1 parts of conveying drag chain assembly, 6-2 parts of third driving assembly, 7 parts of polar plate, 8 parts of feeding compression roller.

Detailed Description

in order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.

in order to solve the problems that mutual friction exists between polar plates in the process of collecting the polar plates in the prior art, the wet surface of a first polar plate can be scratched by a second polar plate, and the lower surface of the second polar plate is coated with board paper to be curled, the application provides an automatic collecting device for the polar plates of the lead-acid batteries.

14页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种包装材料用自动化码垛设备

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!