阅读说明：本技术 发动机egr系统和发动机egr系统的诊断策略 (engine EGR system and diagnostic strategy for engine EGR system ) 是由 崔亚彬 张士伟 刘义佳 关松 于 2018-11-30 设计创作，主要内容包括：一种发动机EGR系统和发动机EGR系统的诊断策略,发动机EGR系统包括：EGR管路,所述EGR管路上设有EGR冷却器和EGR阀,所述EGR阀的进气端与所述EGR冷却器的出气端相连；压差传感器,所述压差传感器的进口端可选择性地与所述EGR管路上的第一点和第二点中的一个连通,所述第一点位于所述EGR冷却器的进气端,所述第二点位于所述EGR冷却器的出气端、所述EGR阀的进气端之间,所述压差传感器的出口端与所述EGR管路相连,且连接点位于所述EGR阀的出气端；控制器,所述控制器与所述压差传感器通讯连接。本发明的发动机EGR系统可实现EGR冷却器、EGR阀的堵塞情况检测,有助于准确调节EGR率,避免因为EGR率调节不准确的问题造成发动机爆燃以及油耗增加。(An engine EGR system and diagnostic strategy for an engine EGR system, the engine EGR system comprising: the EGR pipeline is provided with an EGR cooler and an EGR valve, and the air inlet end of the EGR valve is connected with the air outlet end of the EGR cooler; a differential pressure sensor having an inlet end selectively communicable with one of a first point and a second point on the EGR conduit, the first point being located at an inlet end of the EGR cooler, the second point being located between an outlet end of the EGR cooler and an inlet end of the EGR valve, an outlet end of the differential pressure sensor being coupled to the EGR conduit, and a coupling point being located at an outlet end of the EGR valve; and the controller is in communication connection with the differential pressure sensor. The engine EGR system can realize the detection of the blockage condition of the EGR cooler and the EGR valve, is beneficial to accurately adjusting the EGR rate, and avoids the problems of engine detonation and oil consumption increase caused by the inaccurate adjustment of the EGR rate.)

1. An engine EGR system, comprising:

The EGR pipeline is provided with an EGR cooler (11) and an EGR valve (12), and the air inlet end of the EGR valve (12) is connected with the air outlet end of the EGR cooler (11);

A differential pressure sensor (13), an inlet end of the differential pressure sensor (13) being selectively communicable with one of a first point and a second point on the EGR line, the first point being located at an intake end of the EGR cooler (11), the second point being located between an outlet end of the EGR cooler (11) and an intake end of the EGR valve (12), an outlet end of the differential pressure sensor (13) being connected to the EGR line, and a connection point being located at an outlet end of the EGR valve (12);

And the controller is in communication connection with the differential pressure sensor (13) so as to judge the blockage fault of the EGR pipeline according to the detection value of the differential pressure sensor (13).

2. The engine EGR system of claim 1, further comprising: the first interface of the three-way valve (15) is connected with the first point, the second interface of the three-way valve (15) is connected with the second point, the third interface of the three-way valve (15) is connected with the inlet end of the differential pressure sensor (13), and the third interface of the three-way valve (15) can be selectively communicated with the first interface or the second interface of the three-way valve (15).

3. The engine EGR system of claim 1, further comprising: the check valve (14) is connected between the outlet end of the differential pressure sensor (13) and the EGR pipeline, and the check valve (14) conducts to the EGR pipeline in a one-way mode from the outlet end of the differential pressure sensor (13).

4. The engine EGR system of claim 1 wherein the controller is configured to determine that the EGR valve (12) is clogged when a first differential pressure measured by the differential pressure sensor (13) is greater than a first standard differential pressure when the inlet end of the differential pressure sensor (13) is in communication with the first point, and a second differential pressure measured by the differential pressure sensor (13) is greater than a second standard differential pressure when the inlet end of the differential pressure sensor (13) is in communication with the second point;

the controller is configured to determine that the EGR cooler (11) is clogged when a first differential pressure measured by the differential pressure sensor (13) is greater than a first standard differential pressure when the inlet end of the differential pressure sensor (13) is communicated with the first point, and when a second differential pressure measured by the differential pressure sensor (13) is not greater than a second standard differential pressure when the inlet end of the differential pressure sensor (13) is communicated with the second point.

5. The engine EGR system of claim 4, wherein the controller is configured to output an EGR cooler (11) clogging failure signal upon determining that the EGR cooler (11) is clogged;

The controller includes a readable storage medium having stored thereon a first computer program configured to initiate operation of the EGR valve (12) upon determining that the EGR valve (12) is clogged, the first computer program being configured to actuate the EGR valve (12) to operate at a first predetermined duty cycle, then oscillate at a first predetermined frequency to purge a wall surface of the EGR valve (12), and then operate at a second predetermined duty cycle.

6. An engine EGR system according to claim 5 wherein the controller is configured to output a fault code after the first computer program is initiated if the controller determines that the EGR valve (12) is still blocked.

7. A diagnostic strategy for an EGR system for an engine comprising the steps of:

Monitoring a first pressure difference P1 between an intake end of the EGR cooler (11) to an intake end of the EGR valve (12);

Comparing the first pressure difference P1 with a first standard pressure difference SP1, and if P1 is less than or equal to SP1, continuing to monitor the first pressure difference P1;

If P1 > SP1, measuring a second pressure difference P2 between the air inlet end of the EGR valve (12) and the air outlet end of the EGR valve (12);

and comparing the second differential pressure P2 with a second standard differential pressure SP2, judging that the EGR cooler (11) is blocked if P2 is less than or equal to SP2, and judging that the EGR valve (12) is blocked if P2 is more than SP 2.

8. The diagnostic strategy for an engine EGR system according to claim 7, characterized in that said step of outputting an EGR cooler (11) fault signal after determining that the EGR cooler (11) is clogged.

9. The diagnostic strategy for an engine EGR system according to claim 7,

the step of judging that the EGR valve (12) is blocked further comprises the following steps: and (3) carrying out an EGR valve (12) self-repairing program, if P2 is less than or equal to SP2 after the EGR valve (12) self-repairing program is carried out, continuing to use, and otherwise, outputting an EGR valve (12) fault signal.

10. The engine EGR system diagnostic strategy of claim 9, wherein said step of performing an EGR valve (12) self-healing procedure comprises actuating said EGR valve (12) to operate at a first predetermined duty cycle, then oscillating at a first predetermined frequency to clean walls of said EGR valve (12), and then operating at a second predetermined duty cycle.

11. The diagnostic strategy for an engine EGR system according to claim 7, wherein the calibration method for the first standard pressure differential SP1 comprises: checking a map of EGR rate from the EGR cooler (11) to the EGR valve (12) according to the engine speed and the torque to obtain a first target EGR rate, and looking up a differential pressure map according to the first target EGR rate and a target air intake quantity to obtain a first theoretical differential pressure; according to the accumulated working time of the engine, a first attenuation value is obtained after a first attenuation curve of the EGR cooler (11) and the EGR valve (12) is input, and the first attenuation value is multiplied by the first theoretical pressure difference to obtain the first standard pressure difference;

The calibration method of the second standard pressure difference SP2 comprises the following steps: looking up a map of EGR rate between the EGR valves (12) according to the engine speed and torque to obtain a second target EGR rate, and looking up a differential pressure map according to the second target EGR rate and a target air inflow to obtain a second theoretical differential pressure; and according to the accumulated working time of the engine, inputting a second attenuation curve of the EGR valve (12) to obtain a second attenuation value, and multiplying the second attenuation value by the second theoretical pressure difference to obtain the second standard pressure difference.

Technical Field

the invention relates to the technical field of engine manufacturing, in particular to an engine EGR system and a diagnosis strategy of the engine EGR system.

background

Environmental issues, energy crisis, and the emergence of stringent emission and fuel consumption regulations have presented a serious challenge to the internal combustion engine industry. The most central two problems at present are oil consumption reduction and emission reduction.

under the background, various vehicle enterprises and research institutions propose that a low-pressure EGR system is applied to a gasoline engine, exhaust gas is led out from a catalyst and is led into a cylinder before a gas compressor, cooled exhaust gas is led into the cylinder, the temperature and specific heat ratio of working media in the cylinder are reduced, pumping loss of medium and small loads is reduced, and after EGR is led into a large load, the compression end temperature can be reduced, so that an ignition angle can be increased on the premise, and the thermal efficiency of the high load is improved.

The engine EGR system is external EGR, and exhaust gas after a catalyst is introduced to the front of an air inlet supercharger and enters an engine cylinder through the supercharger, an air inlet intercooler and a throttle valve. Cooled EGR has some suppression of high load knock, but negatively affects combustion at low load, and in the low load region where EGR is added, combustion instability is caused and there is some risk of misfire. Therefore, the temperature of the cooling liquid is required to be improved under a small load, the friction is reduced, and meanwhile, the combustion stability is increased, so that the fire catching risk is reduced, and the oil consumption is reduced. At medium load, a lower water temperature is required, so that knocking can be suppressed to a certain extent, and at high load and power points, a water temperature as low as possible is required, so that knocking of external characteristics can be further reduced, power is greatly improved, and exhaust temperature is reduced and power is improved at the power points.

EGR is composed of combustion exhaust gas, and is prone to condensation, coking, and clogging of the EGR cooler and EGR valve after cooling by the cooler. The blockage of the EGR pipeline can cause inaccurate EGR rate adjustment, and the inaccurate EGR rate adjustment easily causes serious knocking of the engine under the working condition that high load needs large EGR rate, so that the risk of scrapping the engine is caused.

Disclosure of Invention

In view of the above, the present invention is directed to an engine EGR system.

In order to achieve the purpose, the technical scheme of the invention is realized as follows:

an engine EGR system comprising: the EGR pipeline is provided with an EGR cooler and an EGR valve, and the air inlet end of the EGR valve is connected with the air outlet end of the EGR cooler; a differential pressure sensor having an inlet end selectively communicable with one of a first point and a second point on the EGR conduit, the first point being located at an inlet end of the EGR cooler, the second point being located between an outlet end of the EGR cooler and an inlet end of the EGR valve, an outlet end of the differential pressure sensor being coupled to the EGR conduit, and a coupling point being located at an outlet end of the EGR valve; and the controller is in communication connection with the differential pressure sensor so as to judge the blockage fault of the EGR pipeline according to the detection value of the differential pressure sensor.

further, the engine EGR system further includes: the first interface of the three-way valve is connected with the first point, the second interface of the three-way valve is connected with the second point, the third interface of the three-way valve is connected with the inlet end of the differential pressure sensor, and the third interface of the three-way valve can be selectively communicated with the first interface or the second interface of the three-way valve.

Further, the engine EGR system further includes: the one-way valve is connected between the outlet end of the differential pressure sensor and the EGR pipeline, and the one-way valve is communicated with the EGR pipeline in one way from the outlet end of the differential pressure sensor.

Further, the controller is configured to determine that the EGR valve is blocked when a first differential pressure measured by the differential pressure sensor is greater than a first standard differential pressure when the inlet end of the differential pressure sensor is communicated with the first point, and a second differential pressure measured by the differential pressure sensor is greater than a second standard differential pressure when the inlet end of the differential pressure sensor is communicated with the second point; the controller is configured to determine that the EGR cooler is clogged when a first differential pressure measured by the differential pressure sensor is greater than a first standard differential pressure when the inlet end of the differential pressure sensor is communicated with the first point, and when a second differential pressure measured by the differential pressure sensor is not greater than a second standard differential pressure when the inlet end of the differential pressure sensor is communicated with the second point.

Further, the controller is configured to output an EGR cooler blockage fault signal when the EGR cooler is judged to be blocked; the controller includes a readable storage medium having a first computer program stored thereon, the controller configured to initiate the first computer program upon determining that the EGR valve is clogged, the first computer program configured to drive the EGR valve to operate at a first predetermined duty ratio, then oscillate at a first predetermined frequency to clean a wall surface of the EGR valve, and then operate at a second predetermined duty ratio.

Further, the controller is configured to output a fault code if the controller determines that the EGR valve is still clogged after the first computer program is started.

Compared with the prior art, the invention further has the following advantages:

1) the blockage condition detection of the EGR cooler and the EGR valve can be realized by arranging the pressure difference sensor with multi-path air inlet, the accurate adjustment of the EGR rate is facilitated, and the problems that the engine knocks and the oil consumption is increased due to the fact that the EGR rate is adjusted inaccurately are avoided.

It is another object of the present invention to propose a diagnostic strategy for an engine EGR system, comprising the steps of: monitoring a first pressure differential P1 between an intake end of the EGR cooler to an intake end of the EGR valve; comparing the first pressure difference P1 with a first standard pressure difference SP1, and if P1 is less than or equal to SP1, continuing to monitor the first pressure difference P1; if P1 > SP1, measuring a second pressure difference P2 between the air inlet end of the EGR valve and the air outlet end of the EGR valve; and comparing the second pressure difference P2 with a second standard pressure difference SP2, judging that the EGR cooler is blocked if P2 is less than or equal to SP2, and judging that the EGR valve is blocked if P2 is more than SP 2.

Further, the step outputs an EGR cooler fault signal after judging that the EGR cooler is blocked.

further, the step of judging the blockage of the EGR valve further comprises the following steps: and (4) carrying out an EGR valve self-repairing program, if P2 is less than or equal to SP2 after the EGR valve self-repairing program is carried out, continuing to use, and otherwise, outputting an EGR valve fault signal.

Further, the step of performing the EGR valve self-repairing process includes driving the EGR valve to operate at a first preset duty ratio, oscillating at a first preset frequency to clean a wall surface of the EGR valve, and operating at a second preset duty ratio.

Further, the calibration method of the first standard pressure difference SP1 includes: looking up a map of EGR rate from the EGR cooler to the EGR valve according to the engine speed and torque to obtain a first target EGR rate, and looking up a differential pressure map according to the first target EGR rate and a target air inflow to obtain a first theoretical differential pressure; according to the accumulated working time of the engine, a first attenuation value is obtained after a first attenuation curve of the EGR cooler and the EGR valve is input, and the first attenuation value is multiplied by the first theoretical pressure difference to obtain the first standard pressure difference; the calibration method of the second standard pressure difference SP2 comprises the following steps: looking up a map of EGR rates between the EGR valves according to the rotating speed and the torque of the engine to obtain a second target EGR rate, and looking up a differential pressure map according to the second target EGR rate and the target air inflow to obtain a second theoretical differential pressure; and according to the accumulated working time of the engine, inputting a second attenuation curve of the EGR valve to obtain a second attenuation value, and multiplying the second attenuation value by the second theoretical pressure difference to obtain the second standard pressure difference.

The diagnostic strategy for the engine EGR system is the same as the engine EGR system described above has advantages over the prior art and will not be described herein.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic diagram of an engine EGR system according to an embodiment of the present invention;

FIG. 2 is a logic diagram of a diagnostic strategy for an engine EGR system according to an embodiment of the present invention;

FIG. 3 is a calibration logic diagram of a standard pressure differential;

FIG. 4 is a logic diagram of a self-healing routine for an EGR valve;

Fig. 5 is a graph of an EGR rate distribution region.

Description of reference numerals:

The system comprises a compressor 2, an intake intercooler 3, a throttle valve 5, an oil injector 7, a turbine 9, a catalyst 10, an EGR cooler 11, an EGR valve 12, a differential pressure sensor 13, a one-way valve 14 and a three-way valve 15.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

As shown in fig. 1, the engine EGR system according to the embodiment of the present invention is a low-pressure EGR system, and includes an EGR pipeline, an air inlet end of the EGR pipeline is connected to an air outlet end of a catalyst 10, an air outlet end of the EGR pipeline is connected to an air inlet end of a compressor 2, an air outlet end of the compressor 2 is connected to an air inlet end of an intake intercooler 3 through an air inlet pipe, a throttle valve 5 is disposed between the air outlet end of the intake intercooler 3 and an intake manifold, exhaust gas of a cylinder is discharged after passing through a turbine 9, the air outlet end of the turbine 9 is connected to an air inlet end of the catalyst 10, and the catalyst 10 may be a three-way catalyst.

The EGR system takes gas from a catalyst 10, leads the gas to the front of a compressor 2 after passing through an EGR cooler 11 and an EGR valve 12, and enters a cylinder after passing through a supercharger, an intake intercooler 3 and a throttle valve 5 of an engine.

As shown in fig. 5, the small load of EGR to the a region adversely affects combustion, and in the small load region where EGR is increased, combustion is made unstable and there is a certain risk of misfire. But small load increases EGR can reduce pumping losses. In the area B, the EGR rate with larger required quantity inhibits knocking and reduces oil consumption, and in the area C, the high load and power point need a certain EGR rate, so that the knocking of external characteristics can be further reduced, the dynamic property is greatly improved, the exhaust temperature is reduced at the power point, and the power is improved.

As shown in fig. 1, the engine EGR system includes: EGR pipeline, differential pressure sensor 13, controller.

wherein, EGR cooler 11 and EGR valve 12 are arranged on the EGR pipeline, the air inlet end of EGR valve 12 is connected with the air outlet end of EGR cooler 11, the inlet end of differential pressure sensor 13 is selectively communicated with one of the first point and the second point on the EGR pipeline, the first point is arranged at the air inlet end of EGR cooler 11, the second point is arranged between the air outlet end of EGR cooler 11 and the air inlet end of EGR valve 12, the outlet end of differential pressure sensor 13 is connected with EGR pipeline, and the connection point is arranged at the air outlet end of EGR valve 12

that is, the intake line of the differential pressure sensor 13 is connected to the front and rear lines of the EGR cooler 11, and the return line of the differential pressure sensor 13 is connected to the rear of the EGR valve 12.

when the inlet end of the differential pressure sensor 13 is connected to the inlet end of the EGR cooler 11, the differential pressure detected by the differential pressure sensor 13 is the sum of the differential pressures of the EGR cooler 11 and the EGR valve 12; when the inlet end of the differential pressure sensor 13 is connected to the rear of the outlet end of the EGR cooler 11, the differential pressure detected by the differential pressure sensor 13 is the differential pressure of the EGR valve 12.

In some embodiments, the engine EGR system may further comprise: and the third interface of the three-way valve 15 is selectively communicated with the first interface or the second interface of the three-way valve 15. The detection target of the differential pressure sensor 13 can be controlled by the communication mode of the three-way valve 15.

The controller is in communication connection with the differential pressure sensor 13 to judge the blockage fault of the EGR pipeline according to the detection value of the differential pressure sensor 13, the three-way valve 15 can be an electromagnetic valve, the controller is in communication connection with the three-way valve 15, and the controller controls the communication mode of the three-way valve 15 according to the detection value of the differential pressure sensor 13.

In some embodiments, the engine EGR system may further comprise: and the check valve 14, wherein the check valve 14 is connected between the outlet end of the differential pressure sensor 13 and the EGR pipeline, and the check valve 14 is communicated with the EGR pipeline in a one-way mode from the outlet end of the differential pressure sensor 13.

The default state of the engine EGR system is that the inlet end of the differential pressure sensor 13 is in communication with a first point on the EGR line, i.e. the third port of the three-way valve 15 is in communication with the first port of the three-way valve 15.

As shown in fig. 2, the controller is configured to judge that the EGR valve 12 is clogged when the first differential pressure P1 measured by the differential pressure sensor 13 is greater than the first standard differential pressure SP1 when the inlet end of the differential pressure sensor 13 communicates with the first point, and the second differential pressure P2 measured by the differential pressure sensor 13 is greater than the second standard differential pressure SP2 when the inlet end of the differential pressure sensor 13 communicates with the second point; the controller is configured to determine that the EGR cooler 11 is clogged when a first differential pressure measured by the differential pressure sensor 13 is greater than a first standard differential pressure when the inlet end of the differential pressure sensor 13 communicates with the first point, and a second differential pressure measured by the differential pressure sensor 13 is not greater than a second standard differential pressure when the inlet end of the differential pressure sensor 13 communicates with the second point.

In other words, the differential pressure sensor 13 defaults that the gas is taken out from the front of the EGR cooler 11, the pressure difference measured by the differential pressure sensor 13 is the first pressure difference P1, and is compared with the first standard pressure difference SP1 corresponding to the first pressure difference P1, if the first pressure difference P1 exceeds the first standard pressure difference SP1, the three-way valve 15 adjusts, the gas taken by the differential pressure sensor 13 is changed into the gas taken by the cooler and the gas taken by the EGR valve 12, the measured pressure difference is the second pressure difference P2, and is compared with the second standard pressure difference SP2 corresponding to the second pressure difference P2, and the EGR valve 12 is judged to be blocked if the second pressure difference P2 is greater than the second standard pressure difference SP 2; if the second differential pressure P2 is not greater than the second standard differential pressure SP2 but the first differential pressure P1 is still greater than the first standard differential pressure SP1, it is judged that the EGR cooler 11 is clogged.

As shown in fig. 3, the calibration method of the first standard pressure difference SP1 includes: checking a map of EGR rates from the EGR cooler 11 to the EGR valve 12 according to the engine rotating speed and the torque to obtain a first target EGR rate, and checking a pressure difference map according to the first target EGR rate and the target air intake to obtain a first theoretical pressure difference (the pressure difference is the amount of EGR calculated according to the EGR rate and the engine air intake, and a normal pressure difference is obtained according to the EGR amount and the throttle conditions of the EGR valve 12 and the EGR cooler 11 through tests); the first attenuation value is obtained by inputting the first attenuation curve of the EGR cooler 11 and the EGR valve 12 according to the accumulated working time of the engine, and the first attenuation value is multiplied by the first theoretical differential pressure to obtain the first standard differential pressure.

the calibration method of the second standard pressure difference SP2 comprises the following steps: checking a map of the EGR rate between the EGR valves 12 according to the engine speed and the torque to obtain a second target EGR rate, checking a differential pressure map according to the second target EGR rate and the target air inflow to obtain a second theoretical differential pressure (the differential pressure is an EGR amount calculated according to the EGR rate and the engine air inflow, and a normal differential pressure is obtained according to the EGR amount and the throttle conditions of the EGR valves 12 and the EGR cooler 11 through tests); and according to the accumulated working time of the engine, inputting the accumulated working time into a second attenuation curve of the EGR valve 12 to obtain a second attenuation value, and multiplying the second attenuation value by a second theoretical pressure difference to obtain a second standard pressure difference.

In other words, the first standard pressure difference SP1 and the second standard pressure difference SP2 are both obtained by the logic shown in fig. 3, but there is a separate map for the EGR cooler 11 and the EGR valve 12, which is obtained from experimental data. Looking up a map of the EGR rate according to the rotating speed and the torque of the engine to obtain a target EGR rate, and looking up a pressure difference map to obtain a theoretical pressure difference (the pressure difference is obtained by calculating the EGR amount according to the EGR rate and the engine air intake amount and obtaining a normal pressure difference according to the EGR amount and a throttle condition test of the EGR valve 12 and a cooler); the working time of the engine is accumulated, an attenuation value is obtained after an attenuation curve is input, and the attenuation value is multiplied by the theoretical pressure difference to obtain the standard pressure difference.

It will be appreciated that the cumulative engine on time is the cumulative engine on time over the life of the engine, since the cumulative time over which the walls of the EGR valve 12 and the EGR cooler 11 accumulate has a natural condensation process, the pressure differential will naturally increase and not be a blockage, and the logic is replaced by a decay curve obtained from full life testing. The attenuation curve is used for correcting the pressure difference by considering the factor of the accumulated working time so as to avoid misdiagnosis.

Therefore, the blockage condition detection of the EGR cooler 11 and the EGR valve 12 can be realized by arranging the differential pressure sensor 13, the EGR rate can be accurately adjusted, and the problems of engine detonation and oil consumption increase caused by the inaccurate EGR rate adjustment are avoided.

The controller is configured to output a clogging failure signal of the EGR cooler 11 when it is determined that the EGR cooler 11 is clogged, in other words, if it is determined that the EGR cooler 11 is clogged, a failure is output, and the EGR cooler 11 needs to be replaced or cleaned.

The controller includes a readable storage medium having a first computer program stored thereon, the controller being configured to initiate the first computer program upon determining that the EGR valve 12 is clogged, the first computer program being configured to drive the EGR valve 12 to operate at a first predetermined duty ratio, then oscillate at a first predetermined frequency to clean a wall surface of the EGR valve 12, and then operate at a second predetermined duty ratio. The controller is arranged to output a fault code if the controller determines that the EGR valve 12 is still blocked after the first computer program has been initiated.

The EGR valve 12 is a solenoid valve electrically connected to a controller, the controller includes a readable storage medium storing a first computer program, the first computer program is configured to drive the EGR valve 12 to operate at a first preset duty ratio, oscillate at a first preset frequency to clean a wall surface of the EGR valve 12, and operate at a second preset duty ratio, and if the EGR valve 12 is still clogged, output a fault code, and the controller is configured to start the first computer program when it is determined that the EGR valve 12 is clogged. The first preset duty ratio is not less than 90%, the second preset duty ratio is not less than 90%, and the first preset frequency is not less than 3 Hz.

In other words, if it is determined that the EGR valve 12 is malfunctioning, a self-repairing process (first computer program) is first performed, and if the differential pressure is reduced after self-repairing and the use is satisfied, the self-repairing process is continued, otherwise, a malfunction is reported, and the replacement of the EGR valve 12 or the disassembly and cleaning of the EGR valve 12 are prompted.

As shown in fig. 4, the first computer program includes driving the EGR valve 12 with a large duty cycle (no less than 90%), then oscillating with a high frequency (no less than 3Hz) to clean the valve walls, squeezing again with a large duty cycle (no less than 90%), and determining a new zero position.

as described above, according to the engine EGR system of the embodiment of the present invention, clogging of the EGR cooler 11 and the EGR valve 12 can be diagnosed. Corresponding measures are taken according to different conditions, and the problems of engine detonation and oil consumption increase caused by inaccurate EGR rate adjustment are avoided.

The invention also discloses a diagnosis strategy of the engine EGR system, and the structure of the engine EGR system can refer to the description of the embodiment.

The diagnostic strategy for an engine EGR system includes the steps of: monitoring a first pressure difference P1 between the intake end of the EGR cooler 11 to the intake end of the EGR valve 12; comparing the first pressure difference P1 with a first standard pressure difference SP1, and if P1 is less than or equal to SP1, continuing to monitor the first pressure difference P1; if P1 > SP1, measuring a second pressure differential P2 between the intake end of the EGR valve 12 to the outlet end of the EGR valve 12; comparing the second differential pressure P2 with the second standard differential pressure SP2, if P2 is less than or equal to SP2, the EGR cooler 11 is judged to be blocked, and if P2 is more than SP2, the EGR valve 12 is judged to be blocked.

In other words, the differential pressure sensor 13 defaults that the gas is taken out from the front of the EGR cooler 11, the pressure difference measured by the differential pressure sensor 13 is the first pressure difference P1, and is compared with the first standard pressure difference SP1 corresponding to the first pressure difference P1, if the first pressure difference P1 exceeds the first standard pressure difference SP1, the three-way valve 15 adjusts, the gas taken by the differential pressure sensor 13 is changed into the gas taken by the cooler and the gas taken by the EGR valve 12, the measured pressure difference is the second pressure difference P2, and is compared with the second standard pressure difference SP2 corresponding to the second pressure difference P2, and the EGR valve 12 is judged to be blocked if the second pressure difference P2 is greater than the second standard pressure difference SP 2; if the second differential pressure P2 is not greater than the second standard differential pressure SP2 but the first differential pressure P1 is still greater than the first standard differential pressure SP1, it is judged that the EGR cooler 11 is clogged.

Therefore, the blockage condition detection of the EGR cooler 11 and the EGR valve 12 can be accurately realized, the EGR rate can be accurately adjusted, and the problems of engine detonation and oil consumption increase caused by the inaccurate EGR rate adjustment are avoided.

In some embodiments, steps output an EGR cooler 11 fault signal after determining that the EGR cooler 11 is clogged. In other words, if it is determined that the EGR cooler 11 is clogged, the output is failed, and the EGR cooler 11 needs to be replaced or cleaned.

in some embodiments, the step of determining that the EGR valve 12 is clogged further comprises the step of: and (4) carrying out the EGR valve 12 self-repairing program, if the P2 is less than or equal to SP2 after the EGR valve 12 self-repairing program is carried out, continuing to use, otherwise, outputting a fault signal of the EGR valve 12.

In other words, if it is determined that the EGR valve 12 is malfunctioning, a self-repairing process (first computer program) is first performed, and if the differential pressure is reduced after self-repairing and the use is satisfied, the self-repairing process is continued, otherwise, a malfunction is reported, and the replacement of the EGR valve 12 or the disassembly and cleaning of the EGR valve 12 are prompted.

As shown in fig. 4, the step of performing the self-repairing process of the EGR valve 12 includes driving the EGR valve 12 to operate at a first predetermined duty ratio, oscillating at a first predetermined frequency to clean the wall surface of the EGR valve 12, and operating at a second predetermined duty ratio. The first preset duty ratio is not less than 90%, the second preset duty ratio is not less than 90%, and the first preset frequency is not less than 3 Hz.

As shown in fig. 3, the calibration method of the first standard pressure difference SP1 includes: checking a map of EGR rates from the EGR cooler 11 to the EGR valve 12 according to the engine rotating speed and the torque to obtain a first target EGR rate, and checking a pressure difference map according to the first target EGR rate and the target air intake to obtain a first theoretical pressure difference (the pressure difference is the amount of EGR calculated according to the EGR rate and the engine air intake, and a normal pressure difference is obtained according to the EGR amount and the throttle conditions of the EGR valve 12 and the EGR cooler 11 through tests); the first attenuation value is obtained by inputting the first attenuation curve of the EGR cooler 11 and the EGR valve 12 according to the accumulated working time of the engine, and the first attenuation value is multiplied by the first theoretical differential pressure to obtain the first standard differential pressure.

As shown in fig. 3, the calibration method of the second standard pressure difference SP2 includes: checking a map of the EGR rate between the EGR valves 12 according to the engine speed and the torque to obtain a second target EGR rate, checking a differential pressure map according to the second target EGR rate and the target air inflow to obtain a second theoretical differential pressure (the differential pressure is an EGR amount calculated according to the EGR rate and the engine air inflow, and a normal differential pressure is obtained according to the EGR amount and the throttle conditions of the EGR valves 12 and the EGR cooler 11 through tests); and according to the accumulated working time of the engine, inputting the accumulated working time into a second attenuation curve of the EGR valve 12 to obtain a second attenuation value, and multiplying the second attenuation value by a second theoretical pressure difference to obtain a second standard pressure difference.

In other words, the first standard pressure difference SP1 and the second standard pressure difference SP2 are both obtained by the logic shown in fig. 3, but there is a separate map for the EGR cooler 11 and the EGR valve 12, which is obtained from experimental data. Looking up a map of the EGR rate according to the rotating speed and the torque of the engine to obtain a target EGR rate, and looking up a pressure difference map to obtain a theoretical pressure difference (the pressure difference is obtained by calculating the EGR amount according to the EGR rate and the engine air intake amount and obtaining a normal pressure difference according to the EGR amount and a throttle condition test of the EGR valve 12 and a cooler); the working time of the engine is accumulated, an attenuation value is obtained after an attenuation curve is input, and the attenuation value is multiplied by the theoretical pressure difference to obtain the standard pressure difference.

It will be appreciated that the cumulative engine on time is the cumulative engine on time over the life of the engine, since the cumulative time over which the walls of the EGR valve 12 and the EGR cooler 11 accumulate has a natural condensation process, the pressure differential will naturally increase and not be a blockage, and the logic is replaced by a decay curve obtained from full life testing. The attenuation curve is used for correcting the pressure difference by considering the factor of the accumulated working time so as to avoid misdiagnosis.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.