阅读说明：本技术 一种轴承单元装配工装 (Bearing unit assembly fixture ) 是由 王巍峰 张倩云 张琪 郑运华 谭涛 于 2019-09-05 设计创作，主要内容包括：本发明涉及一种轴承单元装配工装,其包括座体、升降台、直线运动机构,座体的上部设有平台Ⅰ,座体的中部设有平台Ⅱ,平台Ⅰ中部的中心孔Ⅰ与已装好轴承外圈的轴承套的装配外圆相匹配,所述升降台的上部为一个托盘,托盘的内径与已装好轴承内圈的转轴外径相匹配且转轴置于托盘上,升降台的下部为圆柱形,平台Ⅱ中部的中心孔Ⅱ与升降台的下部的圆柱外径相匹配,所述中心孔Ⅰ、中心孔Ⅱ是同轴的,所述升降台的托盘内圆与升降台的下部圆柱形外圆是同轴的；所述直线运动机构带动升降台上下移动。本发明利用座体和升降台实现轴承内外圈装配时的导向,从而确保了轴承装配时精确可靠,有效地防止了装配过程对轴承造成的损伤,从而确保了轴承的使用寿命。(The invention relates to a bearing unit assembling tool, which comprises a base body, a lifting table and a linear motion mechanism, wherein a platform I is arranged at the upper part of the base body, a platform II is arranged at the middle part of the base body, a central hole I in the middle part of the platform I is matched with an assembling excircle of a bearing sleeve provided with a bearing outer ring, the upper part of the lifting table is a tray, the inner diameter of the tray is matched with the outer diameter of a rotating shaft provided with a bearing inner ring, the rotating shaft is arranged on the tray, the lower part of the lifting table is cylindrical, a central hole II in the middle part of the platform II is matched with the outer diameter of a cylinder at the lower part of the lifting table, the central hole I and the central hole II are coaxial, and the inner circle of the tray; the linear motion mechanism drives the lifting platform to move up and down. The invention realizes the guiding of the inner ring and the outer ring of the bearing during the assembly by utilizing the base body and the lifting platform, thereby ensuring the accuracy and the reliability of the bearing during the assembly, effectively preventing the damage of the assembly process to the bearing and further ensuring the service life of the bearing.)

1. A bearing unit assembling tool is characterized by comprising a base body, a lifting table and a linear motion mechanism, wherein a platform I is arranged at the upper part of the base body, a platform II is arranged at the middle part of the base body, a central hole I in the middle part of the platform I is matched with an assembling excircle of a bearing sleeve provided with a bearing outer ring, a tray is arranged at the upper part of the lifting table, the inner diameter of the tray is matched with the outer diameter of a rotating shaft provided with a bearing inner ring, the rotating shaft is arranged on the tray, the lower part of the lifting table is cylindrical, a central hole II in the middle part of the platform II is matched with the outer diameter of a cylinder at the lower part of the lifting table, the central hole I and the central hole II are coaxial, and the inner circle of the tray of the lifting; the linear motion mechanism drives the lifting platform to move up and down.

2. The bearing unit assembling tool according to claim 1, wherein the linear motion mechanism is a hydraulic motion device.

3. The bearing unit assembling tool according to claim 1 or claim 2, wherein the depth of the central hole II is greater than the length of a lower cylinder of the lifting table.

4. The bearing unit assembling tool according to claim 1 or claim 2, further comprising a rotating device, wherein a rotating portion of the rotating device is fixed with the tray, and a fixed portion of the rotating device is fixed with the linear motion mechanism.

5. The bearing unit assembling tool according to claim 3, further comprising a rotating device, wherein a rotating portion of the rotating device is fixed with the tray, and a fixed portion of the rotating device is fixed with the linear motion mechanism.

6. The bearing unit assembling tool according to claim 3, wherein the lower cylinder of the lifting table is hollow, and the linear motion mechanism and the rotating device are disposed in the lower hollow cylinder of the lifting table.

7. The bearing unit assembling tool according to claim 5, wherein the lower cylinder of the lifting table is hollow, and the linear motion mechanism and the rotating device are disposed in the lower hollow cylinder of the lifting table.

8. the bearing unit assembling tool according to claim 5, further comprising a guide sleeve, wherein the guide sleeve is an elastic guide sleeve, the guide sleeve is arranged at the end part of the rotating shaft on which the bearing inner ring is mounted, the inner diameter of the guide sleeve is matched with the outer diameter of the rotating shaft, and the outer diameter of the guide sleeve is as follows:

d+Δ＞D＞d

In the formula: d-the outer diameter of the guide sleeve, D-the inner diameter of the outer ring of the bearing to be installed, and delta-the radial play of the bearing to be installed.

9. The bearing unit assembling tool according to claim 6, further comprising a guide sleeve, wherein the guide sleeve is an elastic guide sleeve, the guide sleeve is arranged at the end part of the rotating shaft on which the bearing inner ring is mounted, the inner diameter of the guide sleeve is matched with the outer diameter of the rotating shaft, and the outer diameter of the guide sleeve is as follows:

d+Δ＞D＞d

In the formula: d-the outer diameter of the guide sleeve, D-the inner diameter of the outer ring of the bearing to be installed, and delta-the radial play of the bearing to be installed.

10. The bearing unit assembling tool according to claim 7, further comprising a guide sleeve, wherein the guide sleeve is an elastic guide sleeve, the guide sleeve is arranged at the end part of the rotating shaft on which the bearing inner ring is mounted, the inner diameter of the guide sleeve is matched with the outer diameter of the rotating shaft, and the outer diameter of the guide sleeve is as follows:

d+Δ＞D＞d

In the formula: d-the outer diameter of the guide sleeve, D-the inner diameter of the outer ring of the bearing to be installed, and delta-the radial play of the bearing to be installed.

Technical Field

The invention relates to a bearing unit assembling tool.

Background

large motors, especially semi-direct drive permanent magnet wind generators, use large single-ended bearings to support the rotor, its bearings and bearing support structures, known as bearing units. The bearing unit comprises a bearing sleeve, one or more split bearings, one or more integral bearings, a rotating shaft, a bearing retainer ring and the like. The bearing housing is provided with an assembly outer circle as an assembly surface for assembling the bearing unit to the motor, and the assembly outer circle and the rotating shaft are concentric. The bearing unit usually adopts the independent assembly mode, has that the singleton weight is big, and the structure is more complicated, characteristics such as assembly accuracy requirement height.

when assembling the similar bearing unit at present, a crane is used for sleeving the bearing sleeve provided with the split type bearing outer ring into the rotating shaft provided with the split type bearing inner ring and the integral type bearing from top to bottom, the split type bearing inner ring enters the outer ring, and the integral type bearing enters the bearing sleeve. Then the whole body is turned over, the bottom of the whole body is upward, a bearing retainer ring is installed, and then the whole body is turned over again. During assembly, due to the fact that a crane is not easy to control and difficult to center, the split type bearing inner ring and the integral type bearing are difficult to enter the bearing sleeve and need to be knocked by a tool. And the bearing is overturned for many times, so that the early damage of the bearing is caused, the actual practical service life of the bearing is greatly reduced, certain danger exists, and the working efficiency is low.

Disclosure of Invention

the invention aims to overcome the defects and provide a safe and reliable bearing unit assembling tool.

The technical scheme includes that the bearing unit assembling tool comprises a base body, a lifting table and a linear motion mechanism, wherein a platform I is arranged at the upper part of the base body, a platform II is arranged at the middle part of the base body, a central hole I in the middle part of the platform I is matched with an assembling excircle of a bearing sleeve provided with a bearing outer ring, a tray is arranged at the upper part of the lifting table, the inner diameter of the tray is matched with the outer diameter of a rotating shaft provided with a bearing inner ring, the rotating shaft is arranged on the tray, the lower part of the lifting table is cylindrical, a central hole II in the middle part of the platform II is matched with the outer diameter of a cylinder at the lower part of the lifting table, the central hole I and the central hole II are coaxial, and the tray of the lifting table is coaxial with the; the linear motion mechanism drives the lifting platform to move up and down.

Preferably, the linear motion mechanism is a hydraulic motion device.

Preferably, the depth of the central hole II is larger than the length of a lower cylinder of the lifting platform.

Preferably, the tray is provided with a rotating part and a fixed part, the rotating part of the rotating device is fixed with the tray, and the fixed part of the rotating device is fixed with the linear motion mechanism.

preferably, in order to save space, the lower cylinder of the lifting platform is hollow, and the linear motion mechanism and the rotating device are arranged in the lower hollow cylinder of the lifting platform.

Preferably, still include the uide bushing, the uide bushing is the elasticity uide bushing, the uide bushing sets up the pivot tip at the well-installed bearing inner race, the internal diameter and the pivot external diameter phase-match of uide bushing, the external diameter of uide bushing is:

d+Δ＞D＞d

In the formula: d-the outer diameter of the guide sleeve, D-the inner diameter of the outer ring of the bearing to be installed, and delta-the radial play of the bearing to be installed.

The beneficial technical effects of the invention are as follows: the guide of the bearing inner ring and the bearing outer ring during assembly is realized by utilizing the base body and the lifting table, so that the accuracy and reliability of the bearing during assembly are ensured, the damage of the assembly process to the bearing is effectively prevented, and the service life of the bearing is ensured.

Drawings

FIG. 1 is a schematic diagram of a structure of a bearing to be installed according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of an embodiment of the present invention;

FIG. 3 is a schematic view of a bearing to be installed before installation according to an embodiment of the present invention;

FIG. 4 is a schematic diagram of a bearing to be installed according to an embodiment of the present invention.

Detailed Description

The invention is further described with reference to the following figures and detailed description.

Referring to the attached drawings, the bearing unit assembling tool comprises a base body 1, a lifting platform 2 and a linear motion mechanism 3, wherein a platform I1-1 is arranged at the upper part of the base body 1, a platform II 1-2 is arranged at the middle part of the base body 1, a central hole I1-3 in the middle part of the platform I1-1 is matched with an assembling excircle 7-1 of a bearing sleeve 7 provided with a bearing outer ring 6, a tray 2-1 is arranged at the upper part of the lifting platform 2, the inner diameter of the tray 2-1 is matched with the outer diameter of a rotating shaft 9 provided with a bearing inner ring 8, the rotating shaft 9 is arranged on the tray 2-1, the lower part of the lifting platform 2 is a cylinder 2-2, a central hole II 1-4 in the middle part of the platform II 1-2 is matched with the outer diameter of the cylinder 2-2 at the lower part of the lifting platform 2, the depth of the central hole II 1-4 is larger, the lifting platform is characterized by further comprising a rotating device 4, a rotating part 4-1 of the rotating device 4 is fixed with the tray 2-1, a fixing part-5-2 of the rotating device 5 is fixed with the linear motion mechanism 3, the lower cylinder 2-2 of the lifting platform 2 is hollow, the linear motion mechanism 3 and the rotating device 4 are arranged in the hollow center of the lower cylinder 2-2 of the lifting platform 2, the central hole I1-3 and the central hole II 1-4 are coaxial, and the inner circle of the tray 2-1 of the lifting platform 2 is coaxial with the outer circle of the lower cylinder 2-2 of the lifting platform 2; linear motion mechanism 3 is the hydraulic motion device, linear motion mechanism 3 drives elevating platform 2 and reciprocates, still includes uide bushing 5, uide bushing 5 is the elasticity uide bushing, uide bushing 5 sets up at the 9 tip of pivot of having adorned bearing inner race 8, the internal diameter and the 9 external diameter phase-matchs of pivot of uide bushing 5, the external diameter D of uide bushing 5 is: d + delta is more than D and more than D, wherein D is the outer diameter of the guide sleeve, D is the inner diameter of the outer ring of the bearing to be installed, and delta is the radial clearance of the bearing to be installed.

the above is only one embodiment of the present invention, and a preferred example, the claimed scope of the present invention is not limited to the above embodiment, and all technical solutions equivalent to the embodiment fall within the scope of the present invention.