Articles and parts having UV radiation curable elastomeric material and methods of making the same

文档序号:1712802 发布日期:2019-12-13 浏览:35次 中文

阅读说明:本技术 具有uv辐射可固化弹性体材料的物品和部件及其制作方法 (Articles and parts having UV radiation curable elastomeric material and methods of making the same ) 是由 杰伊·康斯坦丁诺 于 2018-04-23 设计创作,主要内容包括:一种制造物品的方法,包括提供由弹性体材料或复合材料形成的元件;使元件的表面与基底接触;以及将元件附连到基底。该元件包括未固化的、部分固化的或完全固化的UV辐射可固化弹性体材料,以及任选地粘合剂材料的一个或更多个区域。通过增加元件的至少一部分的温度,向元件的至少一部分施加压力,或者以足以部分固化未固化的材料或完全固化部分固化的材料的量和持续的时间将未固化的或部分固化的UV辐射可固化材料暴露于UV辐射,在元件的表面与基底的表面接触时,元件被附连到基底。(a method of manufacturing an article comprising providing an element formed from an elastomeric material or composite material; contacting a surface of the element with a substrate; and attaching the component to the substrate. The element comprises an uncured, partially cured or fully cured UV radiation curable elastomeric material, and optionally one or more regions of adhesive material. The element is affixed to the substrate upon contact of the surface of the element with the surface of the substrate by increasing the temperature of at least a portion of the element, applying pressure to at least a portion of the element, or exposing the uncured or partially cured UV radiation curable material to UV radiation in an amount and for a duration sufficient to partially cure the uncured material or fully cure the partially cured material.)

1. A method of manufacturing an article, comprising:

Providing an element formed of an elastomeric material comprising an uncured Ultraviolet (UV) radiation curable elastomeric material, or a partially cured UV radiation curable elastomeric material, or a fully cured UV radiation curable elastomeric material, the element having a surface;

Placing the surface of the element in contact with a surface of a substrate;

Increasing a temperature of at least a portion of the surface of the element, applying pressure to the at least a portion of the surface of the element, or both; and

Affixing the surface of the element to the surface of the substrate by forming a bond between the surface of the element and the surface of the substrate, thereby forming the article.

2. The method of claim 1, wherein the element comprises the uncured UV radiation curable elastomeric material, or the partially cured UV radiation curable elastomeric material defining at least a portion of the surface,

placing the surface of the element in contact with the surface of the substrate is performed before applying pressure to the at least a portion of the surface of the element when the surface of the element is in contact with the surface of the substrate, and

Performing, while or after applying the pressure, affixing the surface of the element to the surface of the substrate, the affixing comprising exposing the at least a portion of the surface of the element to UV radiation in a sufficient amount for a sufficient duration to at least partially cure the uncured UV radiation curable elastomeric material of the element or to fully cure the partially cured UV radiation curable elastomeric material of the element, thereby forming a chemical bond between the partially cured UV radiation curable elastomeric material or the fully cured UV radiation curable elastomeric material of the element and a material of the substrate.

3. The method of claim 1, wherein the element comprises the partially cured UV radiation curable elastomeric material or the fully cured UV radiation curable elastomeric material, and further comprising an adhesive material defining at least a portion of the surface of the element;

Performing increasing the temperature of the at least a portion of the surface of the element while or before placing the surface of the element in contact with the surface of the substrate; and

Forming the bond between the surface of the element and the surface of the substrate includes applying pressure to the at least a portion of the surface of the element while the at least a portion of the surface of the element is in contact with the surface of the substrate when the temperature of the at least a portion of the surface of the element is above the melting point of the adhesive material, and then reducing the temperature of the at least a portion of the surface of the element to a temperature below the melting point of the adhesive material while the at least a portion of the surface of the element remains in contact with the surface of the substrate, thereby forming a physical bond between the adhesive material of the element and the material of the substrate.

4. The method of any one of claims 1-3, wherein the uncured UV radiation curable elastomeric material, the partially cured UV radiation curable elastomeric material, or the fully cured UV radiation curable material comprises a UV radiation curable rubber.

5. the method of claim 4, wherein the UV radiation curable rubber comprises UV radiation curable urethane rubber.

6. The method of claim 1, wherein the uncured UV radiation curable elastomeric material or the partially cured UV radiation curable elastomeric material further comprises one or more photoinitiators.

7. The method of claim 3, wherein the adhesive material is a hot melt adhesive.

8. the method of any one of claims 1-7, wherein the element is an element having a shape formed by molding, cutting, or trimming the elastomeric material.

9. The method of any one of claims 1-8, wherein the surface of the element is placed in contact with a portion of the substrate comprising a textile.

10. The method of claim 9, wherein the textile comprises fibers formed from a polymeric material comprising one or more Thermoplastic Polyurethanes (TPU).

11. The method of any one of claims 1-10, wherein the article is a garment, a component of a garment, an article of footwear, or a component of an article of footwear.

12. the method of claim 11, wherein the article is an article of footwear including an outsole and an upper, wherein the element is the outsole or a component of the outsole.

13. An article, comprising:

An element formed of an elastomeric material comprising an uncured Ultraviolet (UV) radiation curable elastomeric material, a partially cured UV radiation curable elastomeric material, or a fully cured UV radiation curable elastomeric material, the element having a surface; and

A substrate having a surface; wherein the surface of the element and the surface of the substrate are affixed to each other.

14. The article of claim 13, wherein the uncured UV radiation curable elastomeric material, the partially cured UV radiation curable elastomeric material, or the fully cured UV radiation curable material comprises a UV radiation curable urethane rubber.

15. The article of any one of claims 13 or 14, wherein the element has a shape formed by molding, cutting, or trimming the elastomeric material.

16. The article of any one of claims 13-15, wherein the substrate comprises one or more textiles.

17. The article of claim 16, wherein the one or more textiles comprise knitted textiles, woven textiles, non-woven textiles, knitted textiles, and combinations thereof.

18. The article of any of claims 16 or 17, wherein the one or more textiles comprise fibers or yarns formed from a polymeric material comprising a Thermoplastic Polyurethane (TPU), a polyamide, a polyester, a polyolefin, or mixtures thereof.

19. The article of claim 16, wherein the article is a garment, a component of a garment, an article of footwear, or a component of an article of footwear.

20. the article of claim 19, wherein the article is an article of footwear comprising an outsole and an upper, wherein the element is the outsole or a component of the outsole.

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