阅读说明：本技术 一种全自动数码封边机及其封边工艺 (Full-automatic digital edge bonding machine and edge bonding process thereof ) 是由 朱国泉 于 2019-10-16 设计创作，主要内容包括：本发明涉及一种全自动数码封边机及其封边工艺,所述封边机包括机架(1),所述机架(1)上自前至后依次设置有铣边装置(2)、树脂喷印装置(3)和色泽喷印装置(6),所述机架(1)顶部设置有横向贯穿整个机架(1)的输送带装置(9),所述输送带装置(9)自前至后依次穿过铣边装置(2)、树脂喷印装置(3)和色泽喷印装置(6)。本发明一种全自动数码封边机及其封边工艺,它采用直接喷印树脂、油漆或涂料再打印色泽的方式,能够有效解决现有封边机存在的问题。(the invention relates to a full-automatic digital edge bonding machine and an edge bonding process thereof, wherein the edge bonding machine comprises a rack (1), an edge milling device (2), a resin jet printing device (3) and a color jet printing device (6) are sequentially arranged on the rack (1) from front to back, a conveying belt device (9) transversely penetrating through the whole rack (1) is arranged at the top of the rack (1), and the conveying belt device (9) sequentially penetrates through the edge milling device (2), the resin jet printing device (3) and the color jet printing device (6) from front to back. The invention relates to a full-automatic digital edge bonding machine and an edge bonding process thereof, which adopt a mode of directly spraying and printing resin, paint or coating and then printing color and luster, and can effectively solve the problems of the existing edge bonding machine.)

1. The utility model provides a full-automatic digital bag sealer which characterized in that: the automatic edge milling machine comprises a rack (1), wherein an edge milling device (2), a resin jet printing device (3) and a color jet printing device (6) are sequentially arranged on the rack (1) from front to back, a conveying belt device (9) transversely penetrating through the whole rack (1) is arranged at the top of the rack (1), and the conveying belt device (9) sequentially penetrates through the edge milling device (2), the resin jet printing device (3) and the color jet printing device (6) from front to back.

2. the full-automatic digital edge bonding machine according to claim 1, characterized in that: and a resin surface texture device (4) is arranged between the resin jet printing device (3) and the color jet printing device (6).

3. The full-automatic digital edge bonding machine according to claim 2, characterized in that: and a fine sanding device (5) is arranged between the resin spray printing device (3) and the color spray printing device (6).

4. The full-automatic digital edge bonding machine according to claim 1, characterized in that: and a UV transparent spray printing device (7) is arranged behind the color spray printing device (6).

5. The full-automatic digital edge bonding machine according to claim 1, characterized in that: the resin spray printing device (3) is used for photosensitive quick-drying resin, ABS, PVC, paint or coating.

6. The full-automatic digital edge bonding machine according to claim 1, characterized in that: the edge milling device (2) comprises a straight edge milling device (2.1) and an R-angle milling device (2.2) which are arranged in front and back; the resin jet printing device (3) comprises a straight-edge resin jet printing device (3.1) and an R-corner resin jet printing device (3.2) which are arranged in front and back; the color spray printing device (6) comprises a straight-edge color spray printing device (6.1) and an R-corner resin spray printing device (6.2) which are arranged in front and back.

7. The edge sealing process of the full-automatic digital edge sealing machine is characterized by comprising the following steps:

firstly, conveying the processed plate into an edge bonding machine from a feeding position of a conveying belt device, and milling edges at an edge milling device;

secondly, spraying and printing resin, paint or coating on the processed plate subjected to edge milling through a resin spraying and printing device, and performing photocuring;

step three, feeding the processed plate after spraying and printing the resin, the paint or the coating into a color spray printing device to perform surface color spray printing;

And step four, delivering the processed plate with the surface color subjected to spray printing from a discharge position of a conveyer belt device to finish a finished product.

8. the edge banding process of the full-automatic digital edge banding machine according to claim 6, characterized in that: and step two, the processed plate after spraying and printing the resin, the paint or the coating enters a resin surface texture device for surface texture treatment before entering the color spraying and printing device.

9. the edge banding process of the full-automatic digital edge banding machine according to claim 6, characterized in that: and step two, the processed plate after the resin, the paint or the coating is sprayed enters the color spraying and printing device and enters the processed plate before entering the color spraying and printing device, and the surface of the processed plate is treated by the fine sanding device.

10. the edge banding process of the full-automatic digital edge banding machine according to claim 6, characterized in that: and step three, enabling the processed plate with the surface gloss subjected to jet printing to enter a UV transparent jet printing device for jet printing of the surface gloss, and carrying out photocuring.

Technical Field

The invention relates to a full-automatic digital edge bonding machine and an edge bonding process thereof, belonging to the technical field of furniture manufacturing.

background

With the increasing living standard of people, the factory finished product customization of furniture is widely popularized, and the plate-type furniture of artificial boards in the furniture manufacturing field gradually replaces the log furniture with deficient resources in the industry. The current numerical control technology has been developed at a high speed, numerical control cutting, numerical control hole milling and groove milling and full-automatic edge sealing basically become indispensable standard matching of plate furniture factories. The quality of edge sealing can reflect the detailed quality of the plate furniture, the continuous improvement of the edge sealing machine becomes the central importance of the mechanical improvement of the plate furniture, and the manual, semi-automatic and full-automatic edge sealing machines do not reflect the excellent pursuit of the quality of the plate furniture to pursue a more perfect laser edge sealing machine. For the high-quality edge sealing effect, the existing edge sealing machine has the following defects and limitations:

1. after edge sealing, the edge sealing strip and the plate have glue lines, so that the detail and the attractiveness are influenced;

2. after edge sealing, milling edge sealing strips to expose the PVC inner material, wherein the color of the exposed PVC inner material is different from that of the plate;

3. The color, the width and the thickness of the PVC edge sealing strip need to be customized, and the PVC edge sealing strip is high due to the complexity of the type.

Disclosure of Invention

The invention aims to solve the technical problem of providing a full-automatic digital edge bonding machine and an edge bonding process thereof aiming at the prior art, which adopt a mode of directly spraying and printing resin, paint or coating and then printing color and luster, and can effectively solve the problems of the prior edge bonding machine.

The technical scheme adopted by the invention for solving the problems is as follows: the utility model provides a full-automatic digital bag sealer, it includes the frame, from preceding to having set gradually edge milling device, resin spout seal device and color and luster spout the seal device after to in the frame, the frame top is provided with the conveyer belt device that transversely runs through whole frame, and the conveyer belt device passes edge milling device, resin in proper order after to from preceding and spouts seal device and color and luster and spout seal device.

Preferably, a resin surface texture device is arranged between the resin jet printing device and the color jet printing device.

Preferably, a fine sanding device is arranged between the resin jet printing device and the color jet printing device.

Preferably, a UV transparent jet printing device is arranged behind the color jet printing device.

preferably, the resin jet printing device is used for photosensitive quick-drying resin, ABS, PVC, paint or coating.

Preferably, the edge milling device comprises a straight edge milling device and an R-angle milling device which are arranged in front and at back; the resin jet printing device comprises a straight-edge resin jet printing device and an R-corner resin jet printing device which are arranged in front and back; the color spray printing device comprises a straight-edge color spray printing device and an R-corner resin spray printing device which are arranged in front and back.

an edge sealing process of a full-automatic digital edge sealing machine comprises the following steps:

Firstly, conveying the processed plate into an edge bonding machine from a feeding position of a conveying belt device, and milling edges at an edge milling device;

secondly, spraying and printing resin, paint or coating on the processed plate subjected to edge milling through a resin spraying and printing device, and performing photocuring;

step three, feeding the processed plate after spraying and printing the resin, the paint or the coating into a color spray printing device to perform surface color spray printing;

And step four, delivering the processed plate with the surface color subjected to spray printing from a discharge position of a conveyer belt device to finish a finished product.

Preferably, the processed plate after the resin, paint or coating is sprayed and printed in the step two enters the resin surface texture device for surface texture treatment before entering the color spraying and printing device.

preferably, the processed board after the resin, paint or coating is sprayed and printed in the second step enters the color spraying and printing device and enters the processed board firstly, and the processed board is subjected to surface treatment by the fine sanding device.

Preferably, the processed plate after the three-surface gloss jet printing in the step enters a UV transparent jet printing device for jet printing of the surface gloss, and is subjected to photocuring.

Compared with the prior art, the invention has the advantages that:

1. the plate processed by the invention can break through the limitation of thickness, can be used for sealing edges of plates from 3mm to 80 mm (universal for culvert cover plate type furniture), and especially can realize sealing edges of thin plates, for example, 3mm plates can also realize sealing edges;

2. the invention directly seals the processing surface by glue, and no sealing edge trace exists after color printing, thus realizing no glue line really;

3. The invention can not worry about the selection or customization of the edge banding due to the continuous display of new thousands of kinds of color plates in the market;

4. The invention can realize the upgrading and printing after scanning and filing, and the color of the plate is infinitely close to that of the plate;

5. The plate with the thickness of more than 25mm does not need to worry about the situation that the edge sealing strip cannot be matched, the limitation of batch customization of the edge sealing strip is solved, and the edge sealing can be realized on the furniture plate with any common thickness;

6. The edge banding can be printed along with the texture of the plate, so that the single texture direction (lifting of horizontal and vertical textures through computer scanning) of the conventional edge banding is changed, and the consistency with the plate height is really realized;

7. The invention cancels the procedures of head aligning, fine trimming, tracking and trimming and the like, leads the edge sealing processing to be quiet, and leads the working environment to be pleasant;

8. The processing piece always keeps a clean processing process, no glue overflow and no colloidal particle splash are generated, and the manpower for subsequent cleaning is reduced.

Drawings

fig. 1 is a schematic diagram of the appearance structure of a full-automatic linear digital printing edge bonding machine of the invention.

Fig. 2 is a schematic diagram of the internal structure of the full-automatic linear digital printing edge bonding machine.

wherein:

Frame 1

edge milling device 2

straight edge milling device 2.1

R-angle edge milling device 2.2

resin jet printing device 3

Straight-edge resin jet printing device 3.1

R angle resin jet printing device 3.2

resin surface texture device 4

Fine sanding device 5

Colour spray printing device 6

Straight-edge color spray printing device 6.1

r angle resin jet printing device 6.2

UV transparent jet printing device 7

Light curing device 8

Conveyor belt device 9

Plate bearing support 9.1

wheel type conveyer belt 9.2

first dust cover device 10

first dust suction port device 11

Resin continuous supply device 12

Second dust cover device 13

Second dust suction port device 14

Multi-color ink box continuous supply device 15

UV raw material storage device 16

adjusting the lifting device 17

the panel pressing means 18.

Detailed Description

The invention is described in further detail below with reference to the accompanying examples.

Referring to fig. 1 and 2, the full-automatic digital edge bonding machine comprises a frame 1, wherein an edge milling device 2, a resin jet printing device 3, a resin surface texture device 4, a fine sanding device 5, a color jet printing device 6, a UV transparent jet printing device 7 and a light curing device 8 are sequentially arranged on the frame 1 from front to back, a conveying belt device 9 transversely penetrating through the whole frame 1 is arranged at the top of the frame 1, and the conveying belt device 9 sequentially penetrates through the edge milling device 2, the resin jet printing device 3, the resin surface texture device 4, the fine sanding device 5, the color jet printing device 6 and the UV transparent jet printing device 7 from front to back;

the edge milling device 2 comprises a straight edge milling device 2.1 and an R-angle milling device 2.2 which are arranged in front and back;

The resin jet printing device 3 comprises a straight-edge resin jet printing device 3.1 and an R-corner resin jet printing device 3.2 which are arranged in front and back;

an ultraviolet light curing device is arranged at the position of the resin jet printing device 3;

The color spray printing device 6 comprises a straight-edge color spray printing device 6.1 and an R-corner resin spray printing device 6.2 which are arranged in front and back;

A first dust cover device 10 is connected to the upper part of the edge milling device 2, and a first dust suction port device 11 is arranged on the first dust cover device 10;

a resin continuous supply device 12 is connected above the resin jet printing device 3;

a second dust cover device 13 is connected above the resin surface texture device 4 and the fine sanding device 5, and a second dust suction port device 14 is arranged on the second dust cover device 13;

a multi-color ink box continuous supply device 15 is connected and arranged above the color spray printing device 6;

a UV raw material storage device 16 is connected above the UV transparent spray printing device 7;

An adjusting and lifting device 17 is arranged above the conveying belt device 9, and a plate pressing device 18 is arranged on the adjusting and lifting device 17;

the conveying belt device 9 comprises a plate bearing support frame 9.1, and a wheel type conveying belt 9.2 is arranged on the plate bearing support frame 9.1;

A plurality of PLC control devices 19 are arranged below the conveying belt device 9, and the PLC control devices 19 are respectively connected with the edge milling device 2, the resin spray printing device 3, the resin surface texture device 4, the fine sanding device 5, the color spray printing device 6, the UV transparent spray printing device 7 and the light curing device 8.

The edge sealing process comprises the following steps:

Firstly, conveying the processed plate into an edge bonding machine from a feeding position of a conveying belt device, and milling edges at an edge milling device;

The processed plate can be firstly subjected to straight milling by a straight edge milling device, flaws and burrs possibly generated by a plate cutting machine are removed, and then the plate is subjected to milling of an upper R angle and a lower R angle by an R angle milling device; or the milling of the upper and lower R angles can be carried out by the R angle milling device, and then the straight milling is carried out by the straight edge milling device, so that the defects and rough edges possibly generated by the plate cutting machine can be removed;

The generated dust is absorbed by the first dust absorption port device in the edge milling process;

Secondly, carrying out resin (photosensitive quick-drying resin, ABS, PVC, paint or coating and the like) spray printing on the processed plate subjected to edge milling through a resin spray printing device, and carrying out photocuring through ultraviolet light;

Step three, the processed plate after resin spray printing enters a resin surface texture device to carry out surface texture treatment (texture relief which is equal to the surface of the existing PVC edge sealing strip can be formed, and the treatment can be closed to be used as smooth surface treatment);

step four, processing the surface of the plate by a fine sanding device;

Step five, the processed plate enters a color spray printing device to perform surface color spray printing (the color of the spray printing is stored in a computer for filing and calling in advance from the line color of the plate scanned in the early stage);

step six, the processed plate subjected to surface color spray printing enters a UV transparent spray printing device to be subjected to surface gloss selective spray printing (the process firstly strengthens and protects the fastness of the color spray printing and secondly can enable a spray printing layer to show gloss or no gloss effect);

Curing the processed plate passing through the UV transparent spray printing device by a light curing device;

And step eight, the processed plate is sent out from the discharging position of the conveyer belt device to finish a finished product.

in addition to the above embodiments, the present invention also includes other embodiments, and any technical solutions formed by equivalent transformation or equivalent replacement should fall within the scope of the claims of the present invention.