阅读说明：本技术 一种用于柔性制造系统的除尘设备及其方法 (Dust removal equipment for flexible manufacturing system and method thereof ) 是由 张季敏 于 2019-07-28 设计创作，主要内容包括：一种用于柔性制造系统的除尘设备及其工作方法,包括传送机构、除尘机构、存储机构以及控制机构,控制机构包括处理器以及驱动装置,传送机构包括第一摄像装置、输入端口、电动刷组、传送装置以及输出端口,第一摄像装置用于检测输入端口的环境,电动刷组设置于传送装置的上方,传送装置用于将目标物体从输入端口转移至输出端口,除尘机构包括第二摄像装置、载物台、隔离装置、风机组以及静电吸附装置,第二摄像装置用于检测目标物体的状态,载物台的台面设置有若干通孔,且台面呈倾斜状,隔离装置包括四组升降式挡板,将目标物体隔离,风机组设置于载物台的下方,风机组竖直向上输出气流,静电吸附装置设置于载物台的上方,用于吸附上升的粉尘。(A dust removing device for a flexible manufacturing system and a working method thereof comprise a conveying mechanism, a dust removing mechanism, a storage mechanism and a control mechanism, wherein the control mechanism comprises a processor and a driving device, the conveying mechanism comprises a first camera device, an input port, an electric brush group, a conveying device and an output port, the first camera device is used for detecting the environment of the input port, the electric brush group is arranged above the conveying device, the conveying device is used for transferring a target object from the input port to the output port, the dust removing mechanism comprises a second camera device, an objective table, an isolating device, a fan group and an electrostatic adsorption device, the second camera device is used for detecting the state of the target object, a table top of the objective table is provided with a plurality of through holes, the table top is inclined, the isolating device comprises four groups of lifting baffles for isolating the target object, the fan group is arranged below the objective, the fan unit vertically outputs airflow upwards, and the electrostatic adsorption device is arranged above the objective table and used for adsorbing rising dust.)

1. The utility model provides a dust collecting equipment for flexible manufacturing system, includes transport mechanism, dust removal mechanism, storage mechanism and control mechanism, its characterized in that:

the control mechanism comprises a processor and a driving device, and the processor is connected with the driving device;

the conveying mechanism comprises a first camera device, an input port, an electric brush group, a conveying device and an output port, the first camera device is connected with the processor and used for detecting the environment of the input port and sending a first shot image to the processor, the electric brush group and the conveying device are respectively connected with the driving device, the electric brush group is arranged above the conveying device and comprises a plurality of soft brushes, and the conveying device is used for transferring a target object from the input port to the output port;

the dust removal mechanism comprises a second camera device, an objective table, an isolation device, a fan set and an electrostatic adsorption device, the second camera device is connected with the processor and used for detecting the state of a target object and sending a second shot image to the processor, the objective table is arranged at the tail end of the conveying device, a plurality of through holes are formed in the table surface of the objective table, the table surface is inclined, the isolation device is arranged on the front side and the rear side of the objective table, the isolation device comprises four groups of lifting baffles, the lifting baffles are connected with the driving device and used for isolating the target object, the fan set is arranged below the objective table, the fan set is connected with the driving device and outputs airflow vertically upwards, the electrostatic adsorption device is arranged above the objective table, and the electrostatic adsorption device is connected with the driving device, used for adsorbing the ascending dust;

the storage mechanism comprises a storage box, the storage box is arranged at the tail end of the output port and comprises an electric door, and the electric door is arranged at the top of the storage box and connected with the driving device and used for controlling the storage box to be opened and closed.

2. A dust removal apparatus for a flexible manufacturing system according to claim 1, wherein: the electric brush set comprises an electro-hydraulic push rod, and the electro-hydraulic push rod is connected with the driving device and used for adjusting the distance value between the electric brush set and the conveying device.

3. A dust removal apparatus for a flexible manufacturing system according to claim 1, wherein: the dust removal mechanism further comprises a cleaning device, the cleaning device is arranged above the objective table and is parallel to the electrostatic adsorption device, and the cleaning device is connected with the driving device and is used for cleaning stains on the surface of the target object.

4. A dust removal apparatus for a flexible manufacturing system according to claim 3, wherein: the dust removal mechanism further comprises a heating device, the heating device is arranged between the objective table and the fan unit, and the heating device is connected with the driving device and used for heating the air temperature between the objective table and the fan unit.

5. A dust removal apparatus for a flexible manufacturing system according to claim 3, wherein: the objective table further comprises an electric control valve, the electric control valve is arranged in the through hole of the table board, and the electric control valve is connected with the driving device and used for controlling the opening and closing of the through hole.

6. The method of operating a dust removing apparatus for a flexible manufacturing system according to any one of claims 1 to 5, wherein: the method comprises the following working steps:

a) the first camera device detects the environment of the input port and sends a first shot image to the processor;

b) the processor judges whether a target object enters the input port according to the first shot image;

c) if so, the processor outputs a transmission signal to the driving device, and the driving device drives the transmission device to start;

d) the processor outputs a brush signal to the driving device, and the driving device drives the electric brush set to start;

e) when the target object enters the object stage, the processor outputs a transmission stopping signal to the driving device, and the driving device drives the transmission device to pause;

f) the processor outputs a descending signal to the driving device, and the driving device drives the lifting baffle to descend to the conveying device;

g) the processor outputs an air signal to the driving device, and the driving device drives the fan unit to start for a preset time;

h) the processor outputs an adsorption signal to the driving device, and the driving device drives the electrostatic adsorption device to start;

i) the processor outputs a rising signal to the driving device, and the driving device drives the lifting baffle to rise;

j) the processor outputs a transmission signal to the driving device, and the driving device drives the transmission device to continue to operate;

k) the processor outputs an opening signal to the driving device, and the driving device drives the electric room door to open.

7. The method of operating a dust extraction apparatus for a flexible manufacturing system according to claim 6, wherein: step d also comprises the following steps:

the processor calculates the height of the target object according to the first shooting image;

the processor outputs an adjusting signal to the driving device, and the driving device extends or shortens the length of the electro-hydraulic push rod according to the height.

8. The method of operating a dust extraction apparatus for a flexible manufacturing system according to claim 6, wherein: step i also comprises the following steps:

the second camera device detects the state of a target object and sends a second shot image to the processor;

the processor judges whether stains or residual dust exist on the surface of the target object;

if yes, the processor outputs a cleaning signal to the driving device, and the driving device drives the cleaning device to start.

9. The method of claim 8, wherein the step of operating the dust-removing apparatus comprises: further comprising:

after the cleaning is finished, the processor outputs a heating signal to the driving device, and the driving device drives the heating device to start.

10. The method of claim 8, wherein the step of operating the dust-removing apparatus comprises: before the processor outputs the cleaning signal to the driving device, the processor further comprises:

the processor outputs a closing signal to the driving device, and the driving device drives the electric valve to close;

and after the cleaning is finished, the electric valve is opened again.

Technical Field

The invention relates to the field of flexible manufacturing systems, in particular to dust removing equipment for a flexible manufacturing system and a method thereof.

Background

When parts are manufactured in batches by using machinery, because the production efficiency of the parts has higher requirements, only the produced parts are preliminarily processed during batch production, and when all the parts are produced, the parts are uniformly finished, and in the process, a lot of dust is accumulated on the surfaces of the parts when the parts are cut, polished and other processes are carried out, so that the dust is easy to cause certain harm to the health of workers; secondly, in the open production space, external impurities are easy to mix; third, when parts are stored in batches, dust or other impurities with high hardness on the contact surface of the parts can cause certain abrasion on the surfaces of the parts, and at present, the dust removal equipment directly used for a flexible manufacturing system is continued to reduce the difficulty of subsequent finish machining treatment.

Disclosure of Invention

The purpose of the invention is as follows: in order to overcome the defects in the background art, embodiments of the present invention provide a dust removing apparatus for a flexible manufacturing system and a working method thereof, which can effectively solve the problems related to the background art.

The technical scheme is as follows: the utility model provides a dust collecting equipment for flexible manufacturing system, includes transport mechanism, dust removal mechanism, storage mechanism and control mechanism, control mechanism includes treater and drive arrangement, the treater with drive arrangement connects, transport mechanism includes first camera device, input port, electric brush group, conveyer and output port, first camera device with the treater is connected, is used for detecting the environment of input port sends first shooting image for the treater, electric brush group and conveyer respectively with drive arrangement connects, electric brush group set up in conveyer's top, including a plurality of pappus brushes, conveyer is used for shifting target object from input port to output port, dust removal mechanism includes second camera device, objective table, isolating device, The second camera device is connected with the processor and used for detecting the state of a target object and sending a second shot image to the processor, the objective table is arranged at the tail end of the conveying device, a plurality of through holes are formed in the table top of the objective table, the table top is inclined, the isolating devices are arranged on the front side and the rear side of the objective table and comprise four groups of lifting baffles, the lifting baffles are connected with the driving device and used for isolating the target object, the fan unit is arranged below the objective table and connected with the driving device and outputs airflow vertically upwards, the electrostatic adsorption device is arranged above the objective table and connected with the driving device and used for adsorbing rising dust, and the storage mechanism comprises a storage box, the containing box is arranged at the tail end of the output port and comprises an electric door, and the electric door is arranged at the top of the containing box and connected with the driving device and used for controlling the containing box to be opened and closed.

As a preferable mode of the present invention, the electric brush set includes an electro-hydraulic push rod, and the electro-hydraulic push rod is connected to the driving device and is configured to adjust a distance value between the electric brush set and the conveying device.

In a preferred aspect of the present invention, the dust removing mechanism further includes a cleaning device disposed above the stage and in parallel with the electrostatic adsorption device, and the cleaning device is connected to the driving device and is configured to clean stains on the surface of the target object.

In a preferred aspect of the present invention, the dust removing mechanism further includes a heating device disposed between the stage and the fan unit, and the heating device is connected to the driving device and heats an air temperature between the stage and the fan unit.

As a preferable mode of the present invention, the objective table further includes an electric control valve, the electric control valve is disposed in the through hole of the table top, and the electric control valve is connected to the driving device and is configured to control opening and closing of the through hole.

The method comprises the following working steps:

a) the first camera device detects the environment of the input port and sends a first shot image to the processor;

b) the processor judges whether a target object enters the input port according to the first shot image;

c) if so, the processor outputs a transmission signal to the driving device, and the driving device drives the transmission device to start;

d) the processor outputs a brush signal to the driving device, and the driving device drives the electric brush set to start;

e) when the target object enters the object stage, the processor outputs a transmission stopping signal to the driving device, and the driving device drives the transmission device to pause;

f) the processor outputs a descending signal to the driving device, and the driving device drives the lifting baffle to descend to the conveying device;

g) the processor outputs an air signal to the driving device, and the driving device drives the fan unit to start for a preset time;

h) the processor outputs an adsorption signal to the driving device, and the driving device drives the electrostatic adsorption device to start;

i) the processor outputs a rising signal to the driving device, and the driving device drives the lifting baffle to rise;

j) the processor outputs a transmission signal to the driving device, and the driving device drives the transmission device to continue to operate;

k) the processor outputs an opening signal to the driving device, and the driving device drives the electric room door to open.

As a preferred embodiment of the present invention, step d further includes:

the processor calculates the height of the target object according to the first shooting image;

the processor outputs an adjusting signal to the driving device, and the driving device extends or shortens the length of the electro-hydraulic push rod according to the height.

As a preferred embodiment of the present invention, step i further includes:

the second camera device detects the state of a target object and sends a second shot image to the processor;

the processor judges whether stains or residual dust exist on the surface of the target object;

if yes, the processor outputs a cleaning signal to the driving device, and the driving device drives the cleaning device to start.

As a preferred embodiment of the present invention, the present invention further comprises:

after the cleaning is finished, the processor outputs a heating signal to the driving device, and the driving device drives the heating device to start.

As a preferred mode of the present invention, before the processor outputs the cleaning signal to the driving device, the processor further includes:

the processor outputs a closing signal to the driving device, and the driving device drives the electric valve to close;

and after the cleaning is finished, the electric valve is opened again.

The invention realizes the following beneficial effects:

the dust removing equipment for the flexible manufacturing system can automatically identify a target object, the conveying device transfers the target object to the detection mechanism, when the target object enters the objective table, the lifting type baffle plate descends to the lowest position to surround the four sides of the objective table, dust can be effectively isolated, air flow output by the fan unit directly penetrates through a through hole of the table top and acts on the target object on the objective table, the air flow carries the dust to be separated from the target object and then continuously rises, the electrostatic adsorption device positioned right above the objective table can adsorb the dust in the rising air flow, and secondary pollution of the dust in the air flow to the dedusted target object is prevented; the invention is characterized in that a cleaning device is additionally arranged besides a fan unit for blowing off dust on the surface of a target object, the dust and stains on the surface of the target object are taken away by utilizing the impact force of water flow, the water flow can flow downwards into a recovery device along an inclined table board, when the cleaning device is finished and the water flow on the table board is exhausted, a heating device is started, the fan unit carries heat to act on the surface of the target object, and the evaporation of the water stains on the surface of the target object can be accelerated.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure. FIG. 1 is a schematic structural diagram of a dust removing apparatus for a flexible manufacturing system according to the present invention.

Fig. 2 is a schematic view of the operation of the electric brush set provided by the present invention.

Fig. 3 is a schematic view of the operation of the isolation device provided by the present invention.

Fig. 4 is a schematic structural diagram of the object stage provided by the present invention.

Fig. 5 is a block diagram of a control mechanism provided in the present invention.

FIG. 6 is a flow chart of a method for operating a dust extraction apparatus for a flexible manufacturing system in accordance with the present invention.

FIG. 7 is a flow chart of the working method of the electro-hydraulic push rod provided by the invention.

Fig. 8 is a flowchart of a target object cleaning method according to the present invention.

Fig. 9 is a flowchart of a target object red drying method provided by the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.