阅读说明：本技术 一种适用铝型材制造现场的铝型材平面度快速测量装置 (Aluminum profile flatness rapid measuring device suitable for aluminum profile manufacturing site ) 是由 李健安 林丽荧 梁鹏 邹村先 于 2019-09-06 设计创作，主要内容包括：本发明公开了一种适用铝型材制造现场的铝型材平面度快速测量装置,包括基准台、移动机构、竖杆、第二测量机构、滑动机构、活动块和第一测量机构；基准台：基准台的上表面设有两个左右对称的L型压板,L型压板上安装有紧固机构；移动机构：移动机构设置在基准台的上表面后侧；竖杆：竖杆设置在移动机构上,且竖杆上装配有调节机构,调节机构上安装有横杆；本适用铝型材制造现场的铝型材平面度快速测量装置,能够进行快速测量,检测效率高,适用不同厚度的铝型材,能够对铝型材全方面进行测量,提高测量精确度,不会对铝型材造成损伤。(The invention discloses an aluminum profile flatness rapid measuring device suitable for an aluminum profile manufacturing site, which comprises a reference platform, a moving mechanism, a vertical rod, a second measuring mechanism, a sliding mechanism, a movable block and a first measuring mechanism, wherein the reference platform is arranged on the reference platform; a reference platform: the upper surface of the reference table is provided with two L-shaped pressing plates which are bilaterally symmetrical, and the L-shaped pressing plates are provided with fastening mechanisms; a moving mechanism: the moving mechanism is arranged on the rear side of the upper surface of the reference table; vertical rod: the vertical rod is arranged on the moving mechanism, an adjusting mechanism is assembled on the vertical rod, and a cross rod is installed on the adjusting mechanism; this be suitable for aluminium alloy flatness rapid survey device at aluminium alloy manufacturing site can carry out the rapid survey, and detection efficiency is high, is suitable for the aluminium alloy of different thickness, can measure the aluminium alloy all-round, improves measurement accuracy, can not cause the damage to the aluminium alloy.)

1. The utility model provides a be suitable for aluminium alloy flatness rapid survey device on aluminium alloy manufacturing scene which characterized in that: comprises a reference platform (1), a moving mechanism (8), a vertical rod (6), a second measuring mechanism (12), a sliding mechanism (3), a movable block (4) and a first measuring mechanism (11);

reference table (1): the upper surface of the reference table (1) is provided with two L-shaped pressing plates (9) which are symmetrical left and right, and the L-shaped pressing plates (9) are provided with fastening mechanisms (10);

moving mechanism (8): the moving mechanism (8) is arranged on the rear side of the upper surface of the reference table (1);

vertical bar (6): the vertical rod (6) is arranged on the moving mechanism (8), the adjusting mechanism (7) is assembled on the vertical rod (6), and the cross rod (5) is installed on the adjusting mechanism (7);

second measuring means (12): the second measuring mechanism (12) is arranged at the front end of the cross rod (5);

sliding mechanism (3): the sliding mechanism (3) is arranged on the front surface of the reference table (1);

movable block (4): the movable block (4) is assembled on the sliding mechanism (3) and is arranged on the reference platform (1) through the limiting mechanism (2);

first measuring mechanism (11): the first measuring mechanism (11) is arranged on the movable block (4).

2. The aluminum profile flatness rapid measuring device applicable to the aluminum profile manufacturing field according to claim 1, is characterized in that: the limiting mechanism (2) comprises a limiting strip (201) and a limiting groove (202), the limiting strip (201) is installed in the limiting groove (202), the limiting strip (201) is arranged on the front surface of the reference table (1), and the limiting groove (202) is formed in the movable block (4).

3. The aluminum profile flatness rapid measuring device applicable to the aluminum profile manufacturing field according to claim 1, is characterized in that: the sliding mechanism (3) comprises mounting blocks (301) and sliding columns (302), the mounting blocks (301) are arranged at two ends of the sliding columns (302), the mounting blocks (301) are arranged on the front surface of the reference platform (1), and the sliding columns (302) are assembled in sliding holes of the movable blocks (4).

4. The aluminum profile flatness rapid measuring device applicable to the aluminum profile manufacturing field according to claim 1, is characterized in that: the adjusting mechanism (7) comprises an adjusting block (701) and a fastening stud (702), the fastening stud (702) is installed on the adjusting block (701), and the cross rod (5) and the vertical rod (6) are respectively assembled in an adjusting hole of the adjusting block (701).

5. The aluminum profile flatness rapid measuring device applicable to the aluminum profile manufacturing field according to claim 1, is characterized in that: the moving mechanism (8) comprises a linear motor (801) and a guide rail (802), the linear motor (801) is assembled on the guide rail (802), the guide rail (802) is arranged on the reference platform (1), the vertical rod (6) is arranged on the linear motor (801), and the input end of the linear motor (801) is electrically connected with the output end of the external controller.

6. The aluminum profile flatness rapid measuring device applicable to the aluminum profile manufacturing field according to claim 1, is characterized in that: the fastening mechanism (10) comprises a knob (1001), a screw rod (1002) and a pressing block (1003), the knob (1001) is arranged at the upper end of the screw rod (1002), the pressing block (1003) is installed at the lower end of the screw rod (1002) through a bearing, and the screw rod (1002) is assembled in a screw hole of the L-shaped pressing plate (9).

7. The aluminum profile flatness rapid measuring device applicable to the aluminum profile manufacturing field according to claim 1, is characterized in that: the first measuring mechanism (11) comprises an infrared distance meter (1101) and a mounting plate (1102), the infrared distance meter (1101) is arranged on the mounting plate (1102), the mounting plate (1102) is arranged on the movable block (4), and the infrared distance meter (1101) is electrically connected with an external controller in a two-way mode.

8. The aluminum profile flatness rapid measuring device applicable to the aluminum profile manufacturing field according to claim 1, is characterized in that: the second measuring mechanism (12) comprises a dial indicator (1201) and a guide wheel (1202), the guide wheel (1202) is arranged on a probe rod of the dial indicator (1201), and the dial indicator (1201) is arranged on the cross rod (5).

Technical Field

The invention relates to the technical field of flatness measurement, in particular to a device for quickly measuring the flatness of an aluminum profile, which is suitable for an aluminum profile manufacturing field.

Background

The aluminium alloy of aluminium extrusion moulding, because length is too long, general aluminium alloy manufacturing site is all to the aluminium alloy plane degree that extrudes and all use measuring equipment such as cutting a small segment to the measuring room: the measurement is performed by a cubic element, a quadratic element, or the like, and the measurement is estimated by a caliper or a feeler gauge at the manufacturing site.

The conventional method for measuring the aluminum profile by using the feeler gauge is basically low in detection efficiency, comprehensive results are insufficient, the edges of parts can only be detected, the aluminum profile is easy to scratch, accurate measurement cannot be carried out, and the measurement time is long.

Disclosure of Invention

The invention aims to overcome the existing defects and provide the aluminum profile flatness rapid measuring device suitable for the aluminum profile manufacturing site, which can perform rapid measurement, has high detection efficiency, is suitable for aluminum profiles with different thicknesses, can perform measurement on all aspects of the aluminum profiles, improves the measurement accuracy, does not damage the aluminum profiles and can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a quick aluminum profile flatness measuring device suitable for an aluminum profile manufacturing site comprises a reference platform, a moving mechanism, a vertical rod, a second measuring mechanism, a sliding mechanism, a movable block and a first measuring mechanism;

a reference platform: the upper surface of the reference table is provided with two L-shaped pressing plates which are bilaterally symmetrical, and the L-shaped pressing plates are provided with fastening mechanisms;

a moving mechanism: the moving mechanism is arranged on the rear side of the upper surface of the reference table;

vertical rod: the vertical rod is arranged on the moving mechanism, an adjusting mechanism is assembled on the vertical rod, and a cross rod is installed on the adjusting mechanism;

a second measuring mechanism: the second measuring mechanism is arranged at the front end of the cross rod;

a sliding mechanism: the sliding mechanism is arranged on the front surface of the reference table;

a movable block: the movable block is assembled on the sliding mechanism and is arranged on the reference platform through a limiting mechanism;

a first measuring mechanism: the first measuring mechanism is arranged on the movable block.

Further, stop gear includes spacing and spacing groove, and spacing is installed in the spacing groove, and spacing setting is on the front surface of benchmark platform, and the spacing groove is seted up on the movable block, can carry on spacingly to the movable block, guarantees that the movable block can prevent that the movable block from taking place to rotate along the removal of spacing, improves measuring precision.

Furthermore, slide mechanism is including installation piece and traveller, and the installation piece sets up at the both ends of traveller, and the installation piece sets up the front surface at the benchmark platform, and the traveller assembly is in the slide opening of movable block, and the movable block can remove on the traveller, offers convenience for the use.

Further, adjustment mechanism includes regulating block and fastening stud, and fastening stud installs on the regulating block, and horizontal pole and montant assemble respectively in the regulation hole of regulating block, and the regulating block can be adjusted from top to bottom on the montant to the horizontal pole can be adjusted around on the regulating block, turns round fastening stud, can fix horizontal pole and montant, offers convenience for the measurement.

Further, moving mechanism includes linear electric motor and guide rail, and linear electric motor assembles on the guide rail, and the guide rail setting is on the benchmark platform, and the montant setting is on linear electric motor, and linear electric motor's input is connected with external control ware's output electricity, and linear electric motor can remove along the guide rail when work to can drive the removal of montant, offer convenience for measuring.

Further, fastening device includes knob, screw rod and briquetting, and the knob setting is in the upper end of screw rod, and the briquetting passes through the bearing to be installed at the lower extreme of screw rod, and the screw rod assembly can make the screw rod take place to rotate in the screw of L type clamp plate to the wrench movement knob, makes the briquetting contact measurand section bar, can fix measurand section bar.

Further, first measuring mechanism includes infrared range finder and mounting panel, and infrared range finder sets up on the mounting panel, and the mounting panel setting is on the movable block, and infrared range finder is connected with the two-way electricity of external control ware, and infrared range finder is leveled with the upper surface of benchmark platform, through infrared range finder's work, can measure the local plane degree in edge of section bar.

Further, second measuring mechanism includes amesdial and leading wheel, and the leading wheel setting is on the probe rod of amesdial, and the amesdial is installed on the horizontal pole, and the amesdial can be measured the plane degree on measurand section bar surface, and the amesdial is when measuring, and the leading wheel contact is measured the surface of section bar, is convenient for the removal of amesdial probe rod through the leading wheel, can not damage the probe rod moreover.

Compared with the prior art, the invention has the beneficial effects that: this be suitable for aluminium alloy on-spot aluminium alloy plane degree quick measuring device of aluminium alloy manufacturing has following benefit.

1. When the dial indicator is used for measurement, the guide wheel is in contact with the surface of the measured profile, the probe rod of the dial indicator can be moved conveniently through the guide wheel, the probe rod cannot be damaged, the service life of the dial indicator is prolonged, and the dial indicator can be moved conveniently for detection.

2. The regulating block can be according to the thickness of measurationing section bar, can adjust from top to bottom on the montant to the horizontal pole can be adjusted around on the regulating block, and the convenience is measured each position of section bar, twists tight fastening stud, can fix horizontal pole and montant, offers convenience for measuring.

3. The movable block can move on the sliding column, and can be limited by the limiting strips, so that the movable block can be prevented from rotating along the movement of the limiting strips, and the measuring precision is improved.

4. The section bar to be measured can be placed on the reference platform, and the knob is twisted to enable the screw rod to rotate, so that the pressing block is in contact with the section bar to be measured, the section bar to be measured can be fixed, the section bar is prevented from moving in the measuring process, and the measuring precision is improved.

Drawings

FIG. 1 is a schematic view of the structure of the present invention.

FIG. 2 is a side view of the present invention.

FIG. 3 is an enlarged view of part A of the present invention.

In the figure: the device comprises a reference table 1, a limiting mechanism 2, a limiting strip 201, a limiting groove 202, a sliding mechanism 3, a 301 mounting block, a 302 sliding column, a 4 movable block, a 5 cross bar, a 6 vertical bar, a 7 adjusting mechanism, a 701 adjusting block, a 702 fastening stud, an 8 moving mechanism, a 801 linear motor, an 802 guide rail, a 9L-shaped pressing plate, a 10 fastening mechanism, a 1001 knob, a 1002 screw, a 1003 pressing block, a 11 first measuring mechanism, a 1101 infrared distance measuring instrument, a 1102 mounting plate, a 12 second measuring mechanism, a 1201 dial indicator and a 1202 guide wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: an aluminum profile flatness rapid measuring device suitable for an aluminum profile manufacturing site comprises a reference platform 1, a moving mechanism 8, a vertical rod 6, a second measuring mechanism 12, a sliding mechanism 3, a movable block 4 and a first measuring mechanism 11;

reference table 1: the upper surface of the reference table 1 is provided with two L-shaped pressing plates 9 which are bilaterally symmetrical, the L-shaped pressing plates 9 are provided with fastening mechanisms 10, and a measured section can be placed on the reference table 1 for measurement;

the moving mechanism 8: the moving mechanism 8 is arranged on the rear side of the upper surface of the reference table 1;

vertical bar 6: the vertical rod 6 is arranged on the moving mechanism 8, the adjusting mechanism 7 is assembled on the vertical rod 6, the cross rod 5 is installed on the adjusting mechanism 7, the height of the cross rod 5 is adjusted according to different measured sectional materials, and the dial indicator 1201 can be conveniently measured;

second measuring mechanism 12: the second measuring mechanism 12 is arranged at the front end of the cross rod 5;

the slide mechanism 3: the sliding mechanism 3 is arranged on the front surface of the reference table 1;

the movable block 4: the movable block 4 is assembled on the sliding mechanism 3 and is arranged on the reference platform 1 through the limiting mechanism 2;

first measuring mechanism 11: the first measuring mechanism 11 is provided on the movable block 4.

Stop gear 2 includes spacing 201 and spacing groove 202, and spacing 201 is installed in spacing groove 202, and spacing 201 sets up at the front surface of benchmark platform 1, and spacing groove 202 is seted up on movable block 4, can carry on spacingly to movable block 4, guarantees that movable block 4 can prevent that movable block 4 from taking place to rotate along the removal of spacing 201, improves measuring precision.

The sliding mechanism 3 comprises mounting blocks 301 and sliding columns 302, the mounting blocks 301 are arranged at two ends of the sliding columns 302, the mounting blocks 301 are arranged on the front surface of the reference table 1, the sliding columns 302 are assembled in sliding holes of the movable blocks 4, and the movable blocks 4 can move on the sliding columns 302, so that convenience is brought to use.

Adjusting mechanism 7 includes regulating block 701 and fastening stud 702, and fastening stud 702 installs on regulating block 701, and horizontal pole 5 and montant 6 assemble respectively in regulating hole of regulating block 701, and regulating block 701 can be adjusted from top to bottom on montant 6 to horizontal pole 5 can be adjusted around on regulating block 701, twists fastening stud 702, can fix horizontal pole 5 and montant 6, offers convenience for the measurement.

The moving mechanism 8 comprises a linear motor 801 and a guide rail 802, the linear motor 801 is assembled on the guide rail 802, the guide rail 802 is arranged on the reference table 1, the vertical rod 6 is arranged on the linear motor 801, the input end of the linear motor 801 is electrically connected with the output end of an external controller, and when the linear motor 801 works, the linear motor 801 can move along the guide rail 802 and can drive the vertical rod 6 to move, so that convenience is brought to measurement.

The fastening mechanism 10 comprises a knob 1001, a screw rod 1002 and a pressing block 1003, wherein the knob 1001 is arranged at the upper end of the screw rod 1002, the pressing block 1003 is arranged at the lower end of the screw rod 1002 through a bearing, the screw rod 1002 is assembled in a screw hole of the L-shaped pressing plate 9, the screw rod 1002 can be rotated by twisting the knob 1001, the pressing block 1003 is made to contact with the measured profile, and the measured profile can be fixed.

First measuring mechanism 11 includes infrared distance meter 1101 and mounting panel 1102, and infrared distance meter 1101 sets up on mounting panel 1102, and mounting panel 1102 sets up on movable block 4, and infrared distance meter 1101 is connected with the two-way electricity of external control ware, through infrared distance meter 1101's work, can measure the local plane degree in edge of section bar.

The second measuring mechanism 12 comprises a dial indicator 1201 and a guide wheel 1202, the guide wheel 1202 is arranged on a probe rod of the dial indicator 1201, the dial indicator 1201 is installed on the cross rod 5, the dial indicator 1201 can measure the flatness of the surface of the measured profile, the guide wheel 1202 contacts the surface of the measured profile when the dial indicator 1201 is used for measuring, the probe rod of the dial indicator 1201 can be conveniently moved through the guide wheel 1202, and the probe rod cannot be damaged.

When in use: connecting an external controller, placing the profile to be measured on the reference table 1, and twisting the knob 1001 to rotate the screw 1002, so that the pressing block 1003 contacts the profile to be measured, and the profile to be measured can be fixed;

according to the thickness of the measured profile, the height of the adjusting block 701 is adjusted, so that the guide wheel 1202 on the dial indicator 1201 contacts the measured profile, and the pointer on the dial indicator 1201 points to zero;

when the linear motor 801 works, the linear motor 801 can move along the guide rail 802 and can drive the vertical rod 6 to move, the vertical rod 6 drives the transverse rod 5 to move through the adjusting block 701, the transverse rod 5 enables the dial indicator 1201 to move, and the flatness of the measured section can be visually seen by observing the rotation of a pointer on the dial indicator 1201;

the movable block 4 can move on the sliding column 302, and can drive the infrared distance measuring instrument 1101 to move, and through the work of the infrared distance measuring instrument 1101, the flatness of the edge place of the profile can be measured, and the measured confidence is sent to an external controller.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.