阅读说明：本技术 一种针对板材流水生产线进行集中监控的监控系统及方法 (Monitoring system and method for centralized monitoring of plate flow production line ) 是由 裴孝利 裴敦政 于 2019-10-09 设计创作，主要内容包括：本发明属于属于流水线监控技术领域,具体涉及一种针对板材流水生产线进行集中监控的监控系统及方法,包括位于生产车间的监视设备、执行机构和机械设备,位于监控室的显示控制设备；监视设备用于监视车间各个流程的运行状况,采集车间各个流程的运行图像,并将运行图像发送给显示控制设备；显示控制设备用于显示运行图像,获取工作人员的工作指令,并将工作指令发送给执行机构；执行机构用于根据工作指令控制对应的机械设备工作。本发明将控制和执行分离,执行机构位于车间便于控制机械设备,显示控制设备位于监控室,通过监控室集中监控的方式,降低了人力成本,提高了工作效率,降低了企业管理运营成本。(The invention belongs to the technical field of assembly line monitoring, and particularly relates to a monitoring system and a method for centralized monitoring of a plate flow production line, wherein the monitoring system comprises monitoring equipment, an executing mechanism and mechanical equipment which are positioned in a production workshop, and display control equipment which is positioned in a monitoring room; the monitoring equipment is used for monitoring the running state of each flow in the workshop, acquiring running images of each flow in the workshop and sending the running images to the display control equipment; the display control equipment is used for displaying the running image, acquiring the working instruction of the worker and sending the working instruction to the execution mechanism; and the executing mechanism is used for controlling the corresponding mechanical equipment to work according to the working instruction. The invention separates control and execution, the execution mechanism is positioned in the workshop to control mechanical equipment conveniently, the display control equipment is positioned in the monitoring room, and the labor cost is reduced, the working efficiency is improved and the enterprise management and operation cost is reduced by the centralized monitoring mode of the monitoring room.)

1. A monitoring system for centralized monitoring of a plate flow production line is characterized by comprising monitoring equipment, an executing mechanism and mechanical equipment which are positioned in a production workshop, and display control equipment which is positioned in a monitoring room and performs centralized control;

the monitoring equipment is used for monitoring the operation condition of each process in the production workshop, acquiring the operation image of each process in the production workshop and sending the operation image to the display control equipment;

the display control equipment is used for displaying the running image, acquiring the working instruction of the worker and sending the working instruction to the execution mechanism;

and the executing mechanism is used for controlling the corresponding mechanical equipment to work according to the working instruction.

2. The monitoring system for centralized monitoring of a board production line according to claim 1, wherein the actuators comprise eighteen actuators arranged in eighteen process stages of a board; the eighteen actuators include:

the system comprises a slicer execution mechanism, a first wet material bin conveyor execution mechanism, a flaker execution mechanism, a second wet material bin conveyor execution mechanism, a dryer execution mechanism, a dry material bin conveyor execution mechanism, a vibrating screen execution mechanism, a glue applicator execution mechanism, a spreading machine execution mechanism, a cross cutting saw execution mechanism, a slab conveyor execution mechanism, a plate loader execution mechanism, a hot press execution mechanism, a plate unloading machine execution mechanism, a plate cooling machine execution mechanism, an edge sawing machine execution mechanism, a stacker execution mechanism and a sander execution mechanism;

each executing mechanism controls the mechanical equipment corresponding to the flow stage; each actuator is disposed on a controlled mechanical device.

3. The monitoring system for centralized monitoring of the sheet material flow production line according to claim 2, wherein the monitoring device comprises eighteen groups of cameras arranged in eighteen process stages of the sheet material; eighteen group of cameras include:

the system comprises a slicing monitoring camera, a first wet silo transportation monitoring camera, a slicing monitoring camera, a second wet silo transportation monitoring camera, a drying monitoring camera, a dry silo monitoring camera, a vibrating screen monitoring camera, a sizing monitoring camera, a paving monitoring camera, a cross-section monitoring camera, a slab monitoring camera, a plate loading monitoring camera, a hot pressing monitoring camera, a plate unloading monitoring camera, a cold plate monitoring camera, a saw edge monitoring camera, a stacking monitoring camera and a sand light monitoring camera;

each group of cameras monitors the mechanical equipment corresponding to the process stage, and each group of cameras is arranged near the monitored mechanical equipment.

4. The monitoring system for centralized monitoring of the plate material flow production line according to claim 3, wherein the display control device comprises a display screen, a control host and a button switch arranged on an operation desk; the display screen and the button switch are respectively and electrically connected with the control host;

the control host displays the received running image through the display screen, receives the working instruction of the worker through the button switch, and sends the working instruction to the executing mechanism.

5. The monitoring system for centralized monitoring of a sheet material flow production line according to claim 4, wherein the display screen is divided into eighteen sub-interfaces for displaying according to eighteen sets of running images of eighteen process stages collected by the monitoring camera.

6. A monitoring method for centralized monitoring of a board flow production line, which is applied to the monitoring system for centralized monitoring of a board flow production line according to claims 1 to 5, and is characterized by comprising the following steps:

the monitoring equipment monitors the running state of each process in the production workshop, collects the running image of each process in the production workshop and sends the running image to the display control equipment in the monitoring room;

the display control equipment displays the running image, acquires a working instruction of a worker and sends the working instruction to an execution mechanism positioned in a workshop;

and the executing mechanism controls the corresponding mechanical equipment to work according to the working instruction.

7. A monitoring method for centralized monitoring of a board assembly line according to claim 6, wherein said actuators comprise eighteen actuators arranged in eighteen process stages of a board; the eighteen actuators include:

the system comprises a slicer execution mechanism, a first wet material bin conveyor execution mechanism, a flaker execution mechanism, a second wet material bin conveyor execution mechanism, a dryer execution mechanism, a dry material bin conveyor execution mechanism, a vibrating screen execution mechanism, a glue applicator execution mechanism, a spreading machine execution mechanism, a cross cutting saw execution mechanism, a slab conveyor execution mechanism, a plate loader execution mechanism, a hot press execution mechanism, a plate unloading machine execution mechanism, a plate cooling machine execution mechanism, an edge sawing machine execution mechanism, a stacker execution mechanism and a sander execution mechanism;

each executing mechanism controls the mechanical equipment corresponding to the flow stage; each actuator is disposed on a controlled mechanical device.

8. The monitoring method for centralized monitoring of the sheet material flow production line according to claim 7, wherein the monitoring device comprises eighteen groups of cameras arranged in eighteen process stages of the sheet material; eighteen group of cameras include:

the system comprises a slicing monitoring camera, a first wet silo transportation monitoring camera, a slicing monitoring camera, a second wet silo transportation monitoring camera, a drying monitoring camera, a dry silo monitoring camera, a vibrating screen monitoring camera, a sizing monitoring camera, a paving monitoring camera, a cross-section monitoring camera, a slab monitoring camera, a plate loading monitoring camera, a hot pressing monitoring camera, a plate unloading monitoring camera, a cold plate monitoring camera, a saw edge monitoring camera, a stacking monitoring camera and a sand light monitoring camera;

each group of cameras monitors the mechanical equipment corresponding to the process stage, and each group of cameras is arranged near the monitored mechanical equipment.

9. The monitoring method for centralized monitoring of the plate material flow production line according to claim 8, wherein the display control device comprises a display screen, a control host and a button switch arranged on an operation desk; the display screen and the button switch are respectively and electrically connected with the control host;

the control host displays the received running image through the display screen, receives the working instruction of the worker through the button switch, and sends the working instruction to the executing mechanism.

10. The monitoring method for centralized monitoring of the sheet material flow production line according to claim 9, wherein the display screen is divided into eighteen sub-interfaces for displaying according to eighteen sets of running images of eighteen process stages collected by the monitoring camera.

Technical Field

The invention belongs to the technical field of assembly line monitoring, and particularly relates to a monitoring system and a monitoring method for centralized monitoring of a plate flow production line.

Background

The control process of the plate flow production equipment is always realized by observing the running condition of the equipment by people and manually controlling the equipment according to the running condition of the equipment. The control system (buttons, switches and the like) and the execution system (contactors, relays and the like) are all installed on an electric control cabinet, then the electric control cabinet is placed beside mechanical equipment, 1-3 persons are needed for observation and control of each piece of equipment, the composition of each piece of plate flow production line equipment approximately needs dozens of independent equipment, and 30-60 persons need to be observed and controlled for each piece of plate flow production line.

To sum up, the observation and control process of the existing plate flow production line equipment has the following disadvantages:

1. the equipment cannot be observed effectively by people, the running condition of the equipment cannot be mastered completely, and personal accidents are easily caused by approaching observation.

2. People are subjected to noise, dust and mental hazards in the production environment.

3. Due to the long distance between the devices, the coordination and coordination of the whole line operation are not convenient.

4. Too many observation and control personnel can improve the management and operation cost and reduce the enterprise profit.

5. The control systems (buttons, switches) and the actuation systems (contactors, relays) are placed beside the equipment, which takes up space in the production plant.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides a monitoring system and a monitoring method for centralized monitoring of a plate flow production line, which separate control from execution, wherein an execution mechanism is positioned in a production workshop to facilitate control of mechanical equipment, a display control device is positioned in a monitoring room to facilitate monitoring of workers, and the centralized monitoring mode of the monitoring room is adopted to reduce the labor cost, improve the working efficiency and reduce the enterprise management and operation cost.

In a first aspect, the invention provides a monitoring system for centralized monitoring of a plate flow production line, which comprises monitoring equipment, an executing mechanism and mechanical equipment which are positioned in a production workshop, and display control equipment which is positioned in a monitoring room and used for centralized control;

the monitoring equipment is used for monitoring the operation condition of each process in the production workshop, acquiring the operation image of each process in the production workshop and sending the operation image to the display control equipment;

the display control equipment is used for displaying the running image, acquiring the working instruction of the worker and sending the working instruction to the execution mechanism;

and the executing mechanism is used for controlling the corresponding mechanical equipment to work according to the working instruction.

Preferably, the actuating mechanism comprises eighteen actuating mechanisms arranged according to eighteen process stages of the plate; the eighteen actuators include:

the system comprises a slicer execution mechanism, a first wet material bin conveyor execution mechanism, a flaker execution mechanism, a second wet material bin conveyor execution mechanism, a dryer execution mechanism, a dry material bin conveyor execution mechanism, a vibrating screen execution mechanism, a glue applicator execution mechanism, a spreading machine execution mechanism, a cross cutting saw execution mechanism, a slab conveyor execution mechanism, a plate loader execution mechanism, a hot press execution mechanism, a plate unloading machine execution mechanism, a plate cooling machine execution mechanism, an edge sawing machine execution mechanism, a stacker execution mechanism and a sander execution mechanism;

each executing mechanism controls the mechanical equipment corresponding to the flow stage; each actuator is disposed on a controlled mechanical device.

Preferably, the monitoring device comprises eighteen groups of cameras arranged in eighteen process stages of the sheet material; eighteen group of cameras include:

the system comprises a slicing monitoring camera, a first wet silo transportation monitoring camera, a slicing monitoring camera, a second wet silo transportation monitoring camera, a drying monitoring camera, a dry silo monitoring camera, a vibrating screen monitoring camera, a sizing monitoring camera, a paving monitoring camera, a cross-section monitoring camera, a slab monitoring camera, a plate loading monitoring camera, a hot pressing monitoring camera, a plate unloading monitoring camera, a cold plate monitoring camera, a saw edge monitoring camera, a stacking monitoring camera and a sand light monitoring camera;

each group of cameras monitors the mechanical equipment corresponding to the process stage, and each group of cameras is arranged near the monitored mechanical equipment.

Preferably, the display control device comprises a display screen, a control host and a button switch arranged on the operating console; the display screen and the button switch are respectively and electrically connected with the control host;

the control host displays the received running image through the display screen, receives the working instruction of the worker through the button switch, and sends the working instruction to the executing mechanism.

Preferably, the display screen is divided into eighteen sub-interfaces for displaying according to eighteen groups of running images of eighteen process stages acquired by the monitoring camera.

In a second aspect, the present invention provides a monitoring method for performing centralized monitoring on a sheet material flow production line, which is suitable for the monitoring system for performing centralized monitoring on a sheet material flow production line in the first aspect, and includes the following steps:

the monitoring equipment monitors the running state of each process in the production workshop, collects the running image of each process in the production workshop and sends the running image to the display control equipment in the monitoring room;

the display control equipment displays the running image, acquires a working instruction of a worker and sends the working instruction to an execution mechanism positioned in a workshop;

and the executing mechanism controls the corresponding mechanical equipment to work according to the working instruction.

Preferably, the actuating mechanism comprises eighteen actuating mechanisms arranged according to eighteen process stages of the plate; the eighteen actuators include:

the system comprises a slicer execution mechanism, a first wet material bin conveyor execution mechanism, a flaker execution mechanism, a second wet material bin conveyor execution mechanism, a dryer execution mechanism, a dry material bin conveyor execution mechanism, a vibrating screen execution mechanism, a glue applicator execution mechanism, a spreading machine execution mechanism, a cross cutting saw execution mechanism, a slab conveyor execution mechanism, a plate loader execution mechanism, a hot press execution mechanism, a plate unloading machine execution mechanism, a plate cooling machine execution mechanism, an edge sawing machine execution mechanism, a stacker execution mechanism and a sander execution mechanism;

each executing mechanism controls the mechanical equipment corresponding to the flow stage; each actuator is disposed on a controlled mechanical device.

Preferably, the monitoring device comprises eighteen groups of cameras arranged in eighteen process stages of the sheet material; eighteen group of cameras include:

the system comprises a slicing monitoring camera, a first wet silo transportation monitoring camera, a slicing monitoring camera, a second wet silo transportation monitoring camera, a drying monitoring camera, a dry silo monitoring camera, a vibrating screen monitoring camera, a sizing monitoring camera, a paving monitoring camera, a cross-section monitoring camera, a slab monitoring camera, a plate loading monitoring camera, a hot pressing monitoring camera, a plate unloading monitoring camera, a cold plate monitoring camera, a saw edge monitoring camera, a stacking monitoring camera and a sand light monitoring camera;

each group of cameras monitors the mechanical equipment corresponding to the process stage, and each group of cameras is arranged near the monitored mechanical equipment.

Preferably, the display control device comprises a display screen, a control host and a button switch arranged on the operating console; the display screen and the button switch are respectively and electrically connected with the control host;

the control host displays the received running image through the display screen, receives the working instruction of the worker through the button switch, and sends the working instruction to the executing mechanism.

Preferably, the display screen is divided into eighteen sub-interfaces for displaying according to eighteen groups of running images of eighteen process stages acquired by the monitoring camera.

According to the embodiment of the invention, the control and the execution are separated, the execution mechanism is positioned in a production workshop to facilitate the control of mechanical equipment, the display control equipment is positioned in the monitoring room to facilitate the monitoring of workers, and the labor cost is reduced, the working efficiency is improved and the enterprise management and operation cost is reduced in a centralized monitoring mode of the monitoring room.

Drawings

In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

Fig. 1 is a schematic view of a monitoring system for centralized monitoring of a board flow line in the present embodiment;

fig. 2 is a flowchart of a monitoring method for centralized monitoring of a board flow line in the present embodiment.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.

It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

As used in this specification and the appended claims, the term "if" may be interpreted contextually as "when", "upon" or "in response to a determination" or "in response to a detection". Similarly, the phrase "if it is determined" or "if a [ described condition or event ] is detected" may be interpreted contextually to mean "upon determining" or "in response to determining" or "upon detecting [ described condition or event ]" or "in response to detecting [ described condition or event ]".