阅读说明：本技术 一种为汽爆机配套的料笼传送车 (Material cage conveying vehicle matched with steam explosion machine ) 是由 于政道 刘翠红 于富强 于 2019-09-29 设计创作，主要内容包括：本发明涉及一种为汽爆机配套的物料装载笼的传送装置,为物料输送设备。本发明提供一种可对汽爆机配套的大尺寸物料装载笼完成出入料挂接、翻倒对接及工序间传送的装置。采用轨道行走方式,运行中不会对料笼造成冲击挪位。整套传送装置在程序控制下与汽爆机运行节奏相配合,串接从汽爆入料出料到翻桶倒出,再到空桶回位一系列操作,可最大程度缩短汽爆生产周期,同时能够充分适应各类生物质原料及恶劣工作环境,运行平稳可靠。(The invention relates to a conveying device of a material loading cage matched with a steam explosion machine, which is material conveying equipment. The invention provides a device capable of completing material loading and unloading hanging connection, turnover butt joint and inter-process conveying of a large-size material loading cage matched with a steam explosion machine. And a rail walking mode is adopted, so that the material cage cannot be impacted and moved in operation. The whole set of conveying device is matched with the operation rhythm of the steam explosion machine under the control of a program, is connected in series to pour out from a steam explosion feeding material discharging to a turnover barrel and then returns to an empty barrel for a series of operations, can shorten the production period of steam explosion to the maximum extent, can fully adapt to various biomass raw materials and severe working environments, and operates stably and reliably.)

1. The utility model provides a for supporting material loading cage's of steam explosion machine conveyer, including the steam explosion material cage, material cage rotation A tray, material cage rotation B tray, the walking vehicle chassis, walking drive train and control system, driving track etc, wherein material cage rotation A tray is settled respectively in walking vehicle chassis both ends with material cage rotation B tray, the walking drive train contains four drive wheels and installs in walking vehicle chassis lower part, its control system starts to stop to material cage conveying vehicle through the sensor of installing on driving track and carries out electrical control, characterized by: after the first steam explosion material cage on the tray A is filled with materials, the walking drive wheel train of the conveying vehicle drives the chassis of the walking vehicle to move in one direction, so that the material cage autorotation tray A moves to the position of the original tray B, the grabbing device on the steam explosion host machine aligns to the steam explosion material cage on the material cage autorotation tray A, the material cage autorotation tray A autorotates at a certain angle, so that the steam explosion material cage is hung on the grabbing device, and then the steam explosion host machine is taken away by the grabbing device to be placed into the steam explosion host machine for processing.

2. A conveyor of material loading cages as in claim 1, wherein: and the conveying vehicle continues to move in a single direction to the next designated position, the other steam explosion material cage positioned on the material cage rotation B tray is taken away and the steam explosion material cage is poured out by other equipment, and the emptied steam explosion material cage is put back to the material cage rotation A tray.

3. A conveyor of material loading cages as in claim 1, wherein: the conveying vehicle runs reversely and returns to the initial position under the control of the walking drive gear train control system, and a complete material cage conveying process is completed.

Technical Field

The invention relates to a conveying device of a material loading cage matched with a steam explosion machine, which is material conveying equipment.

Background

A steam explosion machine is a device for biomass treatment, and is generally used in the fields of environmental protection and clean production. The treated objects comprise plant fibers, animal tissues, organic solid wastes and the like. The single treatment volume of the large steam explosion equipment is 2-10 cubic meters, and the treatment period is 4-5 minutes, so that high requirements are provided for a matched logistics system. Firstly, the turnover of large-volume materials is required to be fast and efficient, the materials are fed in and discharged in batches, and continuous conveying equipment such as belts, screws and the like is avoided. Secondly, the repeated turnover of the raw materials is reduced as much as possible, and the pollution of equipment caused by splashing of the materials caused by the turnover is avoided. Thirdly, the steam explosion materials are often dusty and polluting, and people should be avoided from contacting during the material transportation process as much as possible. Therefore, the mode of an in-situ material cage is adopted in most steam explosion systems to realize the rapid material inlet and outlet. And the driver of the general matched material cage transfer vehicle is too close to the high-temperature material and the material cage, the working environment is severe, and the unmanned automatic production line cannot be realized. In order to improve the automation degree in the whole steam explosion production process and ensure the stable and continuous production rhythm, a new material cage conveying device with higher automation degree is required to be matched with the steam explosion machine, the operation is reliable, and the logistics turnover efficiency of the steam explosion production can be further improved.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a device which can finish the hooking of the material in and out, the overturning butt joint and the inter-process conveying of the large-size material loading cage matched with a steam explosion machine. And a rail walking mode is adopted, so that the material cage cannot be impacted and moved in operation. The whole set of conveying device is matched with the operation rhythm of the steam explosion machine under the control of a program, is connected in series to pour out from a steam explosion feeding material discharging to a turnover barrel and then returns to an empty barrel for a series of operations, can shorten the production period of steam explosion to the maximum extent, can fully adapt to various biomass raw materials and severe working environments, and operates stably and reliably.

The purpose of the invention is realized by the following modes:

the invention comprises the following steps: the device comprises a steam explosion material cage, a material cage autorotation A tray, a material cage autorotation B tray, a walking vehicle chassis, a walking driving wheel train and a control system thereof, a travelling crane track and the like. The material cage rotation A tray and the material cage rotation B tray are respectively arranged at two ends of the chassis of the walking vehicle; the traveling driving wheel train comprises four driving wheels and is arranged on the lower part of a chassis of the traveling vehicle, and a control system of the traveling driving wheel train electrically controls the start and stop of the material cage conveying vehicle through a sensor arranged on a traveling track. The working process of the conveying vehicle is as follows:

and in the initial state, one steam explosion material cage is positioned on the material cage autorotation A tray and waits for the material to be subjected to steam explosion to be loaded. During the period of transferring materials to the steam explosion material cage, the other steam explosion material cage in the steam explosion host is taken out by the gripping device and is placed on the material cage autorotation B tray, and the material cage autorotation B tray autorotates for a certain angle, so that the other steam explosion material cage is released from the gripping device. After the first steam explosion material cage on the tray A is filled with materials, the traveling drive gear train of the conveying vehicle drives the chassis of the traveling vehicle to travel towards one direction, so that the material cage rotates from the tray A to move to the position of the original tray B. At the moment, the grabbing device on the steam explosion host aligns to the steam explosion material cage on the material cage autorotation A tray, the material cage autorotation A tray autorotates for a certain angle, so that the steam explosion material cage is hung on the grabbing device, and then the steam explosion material cage is taken away by the grabbing device and placed into the steam explosion host for processing. And then the conveying vehicle continues to move in a single direction to the next designated position, the other steam explosion material cage positioned on the material cage rotation B tray is taken away by other equipment, the steam explosion material cage is poured out, and the emptied steam explosion material cage is put back to the material cage rotation A tray. The conveying vehicle runs reversely at the moment and returns to the initial position under the control of the walking drive gear train control system, and a complete material cage conveying process is completed. The next working round can be started at any time by matching with the operation process of the steam explosion machine.

The invention has the advantages that:

1. the invention can send the next steam explosion material cage in the shortest time after the steam explosion material cage is connected out, thereby shortening the non-working time of the steam explosion main machine to the maximum extent and playing an important role in improving the efficiency of the whole production line.

2. The invention integrates the autorotation hanging/releasing function and the walking conveying function, simplifies the whole conveying equipment and saves the operation space.

3. The invention is matched with the automatic control system of the steam explosion machine, and provides a key link for realizing the unmanned production line of the whole steam explosion.

The invention has simple structure and few parts. Therefore, the reliability of the whole mechanism is improved, and the device can adapt to the severe working environment of a biomass treatment field.

Drawings

The invention is further described below with reference to the figures and examples.

FIG. 1 is a diagram illustrating an initial state of an apparatus according to an embodiment of the present invention.

FIG. 2 is a state diagram of the discharge cage after being connected according to an embodiment of the present invention.

FIG. 3 is a diagram illustrating a state of the conveying vehicle aligned with the feeding position according to an embodiment of the present invention.

FIG. 4 is a diagram illustrating a state after the feeding cage is loaded according to an embodiment of the present invention.

Fig. 5 is a diagram illustrating a state that a cage is taken out and transferred to a position according to an embodiment of the present invention.

FIG. 6 is a state diagram of the empty cage according to an embodiment of the present invention after being removed.

Fig. 7 is a diagram illustrating a state of the emptying cage being returned according to an embodiment of the present invention.

With reference to the accompanying drawings, the present invention comprises: the device comprises a steam explosion A material cage 1, a steam explosion B material cage 2, a material cage autorotation A tray 3, a material cage autorotation B tray 4, a walking vehicle chassis 5, a walking driving wheel train 6 and a control system 7 thereof, and a traveling rail 8.

In the fig. 1 to 7 embodiments: the material cage rotation A tray 3 and the material cage rotation B tray 4 are respectively arranged at two ends of a chassis 5 of the walking vehicle; the traveling driving wheel train 6 comprises four driving wheels and is arranged at the lower part of a chassis 5 of the traveling vehicle, and a control system 7 of the traveling driving wheel train electrically controls the start and stop of the cage transfer vehicle through a sensor arranged on a traveling rail 8.

The working process of the invention is as follows: in the initial state, one steam explosion material cage 1 is positioned on the material cage autorotation A tray 3 and waits for the material to be subjected to steam explosion to be loaded. During the period of transferring materials to the steam explosion material cage 1, the other steam explosion material cage 2 in the steam explosion host is taken out by the grabbing device and is placed on the material cage autorotation B tray 4, and the material cage autorotation B tray 4 autorotates for a certain angle, so that the other steam explosion material cage 2 is loosened from the grabbing device. After the first steam explosion material cage 1 on the A tray 3 is filled with materials, the walking drive wheel train 6 of the conveying vehicle drives the chassis 5 of the walking vehicle to move in one direction, so that the material cage rotates from the A tray 3 to move to the original position of the B tray 4. At the moment, the grabbing device on the steam explosion host aligns to the steam explosion material cage 1 on the material cage autorotation A tray 3, the material cage autorotation A tray 3 autorotates for a certain angle, so that the steam explosion material cage 1 is hung on the grabbing device, and then the steam explosion material cage is taken away by the grabbing device and put into the steam explosion host for processing. Then the conveying vehicle continues to move in one direction and moves to the next designated position, other equipment takes away the other steam explosion material cage 2 on the material cage rotation B tray 4 and pours out the steam explosion material, and the emptied steam explosion material cage 2 is put back on the material cage rotation A tray 3. The conveying vehicle runs reversely at the moment and returns to the initial position under the control of the walking drive wheel train control system 7, and a complete material cage conveying process is completed. The next working round can be started at any time by matching with the operation process of the steam explosion machine.

Detailed Description

The QBT-2000 type numerical control cage transfer vehicle is a specific implementation of the invention. The conveying vehicle can finish the conveying operation of a steam explosion material cage with the volume of 2 cubic meters, the total conveying mass can reach 2 multiplied by 2 tons, the power of a walking machine is 5KW, and the capacity of more than 10-15 tons per hour can be realized by matching with QB-1800 type steam explosion equipment.