阅读说明：本技术 一步法硅烷交联电缆料的自动化生产装置 (Automatic production device for silane crosslinked cable material by one-step method ) 是由 任志勇 杨培杰 郭伟杰 于 2019-08-27 设计创作，主要内容包括：本发明提供一种一步法硅烷交联电缆料的自动化生产装置,包括自动上料生产线、自动包装生产线、自动码垛生产线以及PLC控制器；自动上料生产线包括轨道平车、架设安装在轨道平车上的中间仓以及提升机,提升机的水平位置处的进料口设置在中间仓的下料口下端,且其提升出料口处连接在成品料仓的料仓上部进口；自动包装生产线包括自动计量称重机和自动包装机,且自动计量称重机位于成品料仓的出料口下侧,且自动包装机位于自动计量称重机的下方,自动码垛生产线包括自动输送机和机械人码垛机,且自动输送机连接在自动包装机和机械人码垛机之间,本发明结构简单,能够实现集中自动化生产。(The invention provides an automatic production device for a one-step method silane crosslinked cable material, which comprises an automatic feeding production line, an automatic packaging production line, an automatic stacking production line and a PLC (programmable logic controller); the automatic feeding production line comprises a rail flat car, a middle bin and a lifter, wherein the middle bin is erected on the rail flat car; the automatic stacking production line comprises an automatic conveyor and a robot stacker crane, wherein the automatic conveyor is connected between the automatic conveyor and the robot stacker crane.)

1. The automatic production device for the silane crosslinked cable material by the one-step method is characterized by comprising an automatic feeding production line, an automatic packaging production line, an automatic stacking production line and a PLC (programmable logic controller) for controlling the automatic feeding production line, the automatic packaging production line and the automatic stacking production line to run;

the automatic feeding production line comprises a rail flat car, a middle bin and a lifter, wherein the middle bin is erected on the rail flat car, a feeding hole at the horizontal position of the lifter is arranged at the lower end of a discharging hole of the middle bin, and a lifting discharging hole of the lifter is connected with an inlet at the upper part of a bin of a finished product bin;

the automatic packaging production line comprises an automatic metering weighing machine and an automatic packaging machine, the automatic metering weighing machine is positioned on the lower side of a discharge port of the finished product bin, and the automatic packaging machine is positioned below the automatic metering weighing machine and is used for automatically packaging the weighed cable material;

the automatic stacking production line comprises an automatic conveyor and a robot stacker crane, the automatic conveyor is connected between the automatic packaging machine and the robot stacker crane, and automatic transportation of packaged cable materials is achieved;

the PLC is electrically connected with the hoister, the automatic metering and weighing machine, the automatic packaging machine, the automatic conveyor and the robot stacker crane.

2. The automatic production device of one-step silane crosslinked cable material according to claim 1, wherein the automatic weighing machine is provided with a feeding port at the upper part and a discharging port at the lower part, and a discharging electromagnetic valve electrically connected with the PLC is arranged near the discharging position.

3. The automatic production device of one-step silane crosslinked cable material according to claim 1, wherein discharge ports of the intermediate bin and the finished product bin are respectively provided with a discharge port electromagnetic valve electrically connected with the PLC controller.

4. The automatic production device of one-step silane crosslinked cable material according to claim 1, wherein the automatic packaging machine comprises an automatic bag feeding machine for feeding bags and an automatic vacuum-pumping heat-sealing machine for vacuum-pumping and heat-sealing packaging.

5. The automatic production device of the one-step silane crosslinked cable material according to claim 1, wherein at least two gas vibration devices are arranged outside the discharge port of the automatic weighing machine, and the vibration source of the gas vibration devices is pulse high-frequency vibration.

Technical Field

The invention relates to an automatic production device, in particular to an automatic production device for a one-step method silane crosslinking cable material.

Background

The crosslinking technology is an important technology for improving the performance of polyethylene, and the crosslinked and modified polyethylene has the characteristics of high volume resistivity, small dielectric consumption, good heat and aging resistance, good stress cracking resistance, easy processing, low price and the like, is an excellent insulating material, and is also a material used as a cable material.

However, after the production of the domestic one-step silane crosslinked cable material is finished, finished products are mostly transferred through a storage bin and then packaged by a special bag, and factory material products are required to be manually fed, vacuumized, packaged and stacked to finally form formal finished products.

Therefore, an automatic production device for one-step silane crosslinked cable materials, which is simple in structure and can realize centralized automatic production, is urgently needed.

Disclosure of Invention

The invention aims to provide an automatic production device for a one-step silane crosslinked cable material, which is simple in structure and can realize centralized automatic production.

The invention provides the following technical scheme:

an automatic production device for silane crosslinked cable materials by a one-step method comprises an automatic feeding production line, an automatic packaging production line, an automatic stacking production line and a PLC (programmable logic controller) for controlling the automatic feeding production line, the automatic packaging production line and the automatic stacking production line to run; the automatic feeding production line comprises a rail flat car, a middle bin and a lifter, wherein the middle bin is erected on the rail flat car; the automatic packaging production line comprises an automatic metering weighing machine and an automatic packaging machine, the automatic metering weighing machine is positioned on the lower side of a discharge port of the finished product bin, and the automatic packaging machine is positioned below the automatic metering weighing machine and is used for automatically packaging the weighed cable material; the automatic stacking production line comprises an automatic conveyor and a robot stacker crane, the automatic conveyor is connected between an automatic packaging machine and the robot stacker crane, and automatic transportation of packaged cable materials is achieved; the PLC is electrically connected with the hoister, the automatic metering and weighing machine, the automatic packaging machine, the automatic conveyor and the robot stacker crane.

Preferably, the upper part of the automatic metering weighing machine is provided with a feeding hole, the lower part of the automatic metering weighing machine is provided with a discharging hole, and a discharging electromagnetic valve electrically connected with the PLC controller is arranged at a position close to the discharging hole.

Preferably, the discharge ports of the intermediate bin and the finished product bin are respectively provided with a discharge end electromagnetic valve which is electrically connected with the PLC controller.

Preferably, the automatic packaging machine includes an automatic bag feeding machine for feeding bags and an automatic evacuation heat sealing machine for evacuation and heat sealing packaging.

Preferably, at least two air vibration devices are arranged outside the discharge port of the automatic metering and weighing machine, and the vibration source of the air vibration devices is pulse high-frequency vibration.

The invention has the beneficial effects that: the automatic feeding production line, the automatic packaging production line and the automatic stacking production line are controlled by the PLC controller to complete the processes of feeding, weighing, packaging and stacking of finished products, the PLC controller controls the opening and closing of a discharging electromagnetic valve of a discharging port of a middle bin on a rail flat car so as to control the material in the middle bin to be conveyed to a feeding port of a lifting machine, the material is conveyed to a finished product bin under the lifting of the lifting machine, the discharging amount is controlled by controlling the opening and closing of a discharging end electromagnetic valve at the discharging port of the finished product bin, the weighing and packaging of the finished material are realized under the matching of an automatic weighing machine and an automatic packaging machine, the finished material is conveyed to a position of a mechanical stacking machine by the automatic conveyor to be stacked, and in the secondary process, the centralized automation of cable material production is realized, so that the labor cost of workers can be greatly reduced, the production efficiency is improved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

notation in the figure: the automatic weighing and stacking device comprises a rail flat car 1, a middle bin 2, a hoister 3, a finished product bin 4, an automatic weighing machine 5, an automatic packaging machine 6, an automatic conveyor 7 and a robot stacker crane 8.

Detailed Description

As shown in fig. 1, a schematic structural diagram of an automatic production device for one-step silane crosslinked cable material includes, in this embodiment, an automatic feeding production line, an automatic packaging production line, an automatic palletizing production line, and a PLC controller that controls the automatic feeding production line, the automatic packaging production line, and the automatic palletizing production line to operate; the automatic feeding production line comprises a rail flat car 1, a middle bin 2 and a lifting machine 3, wherein the middle bin 2 is erected on the rail flat car 1, a feeding hole at the horizontal position of the lifting machine 3 is formed in the lower end of a discharging hole of the middle bin 2, and a lifting discharging hole of the lifting machine is connected to an inlet in the upper portion of a bin of a finished product bin 4; the automatic packaging production line comprises an automatic metering and weighing machine 5 and an automatic packaging machine 6, wherein the automatic metering and weighing machine 5 is positioned on the lower side of a discharge port of the finished product bin 4, and the automatic packaging machine 6 is positioned below the automatic metering and weighing machine 5 and is used for automatically packaging the weighed cable material; the automatic stacking production line comprises an automatic conveyor 7 and a robot stacker 8, and the automatic conveyor 7 is connected between an automatic packing machine 6 and the robot stacker 8, so that the automatic transportation of the packed cable material is realized; the PLC is electrically connected with the elevator 3, the automatic metering and weighing machine 5, the automatic packaging machine 6, the automatic conveyor 7 and the robot stacker crane 8.

The upper part of the automatic weighing machine 5 is provided with a feeding hole, the lower part is provided with a discharging hole, and a discharging electromagnetic valve electrically connected with the PLC controller is arranged at a position close to the discharging hole.

The discharge ports of the intermediate bin 2 and the finished product bin 4 are respectively provided with a discharge end electromagnetic valve which is electrically connected with the PLC.

The automatic packaging machine 6 includes an automatic bag feeding machine for feeding bags and an automatic evacuation heat sealing machine for evacuation and heat sealing packaging.

At least two air vibration devices are arranged outside the discharge port of the automatic metering weighing machine 5, and the vibration source of the air vibration devices is pulse high-frequency vibration.

The working principle of the invention is as follows: the PLC controls the automatic feeding production line, the automatic packaging production line and the automatic stacking production line to operate, thereby intensively completing the processes of feeding, weighing, packaging and stacking of finished products, the PLC controls the opening and closing of a discharge electromagnetic valve of a discharge port of a middle bin 2 on a rail flat car 1, thereby controlling the material in the middle bin 2 to be conveyed to a feed port of an elevator 3, further conveying the material to a finished product bin 4 under the lifting of the elevator 3, controlling the quantity of discharged materials by controlling the opening and closing of a discharge electromagnetic valve of the discharge port of the finished product bin 4, and carrying out stacking processing at the position of a mechanical stacker 8 through an automatic conveyor 7 under the matching of an automatic weighing machine 5 and an automatic packaging machine 6 (since the automatic weighing machine 5 and the automatic packaging machine 6 adopt the prior art, which is not repeated here), in the second time, the centralized automation of the cable material production is realized, so that the labor cost of workers can be greatly reduced, and the production efficiency is improved.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.