阅读说明：本技术 一种紧凑型即时发卡设备 (Instant card issuing equipment of compact ) 是由 王开来 徐飞 丁茂林 岳亚涛 于 2019-08-08 设计创作，主要内容包括：本发明公开一种紧凑型即时发卡设备,包括卡片发料机构、出卡机构、卡片转移输送机构以及多个卡片加工模块；所述卡片转移输送机构包括卡片传送机构、转动驱动机构以及竖向驱动机构,所述卡片传送机构包括运动架、设置在运动架上的两组夹紧输送滚轮以及卡片进出驱动机构；机架上设有若干层固定板,所述卡片转移输送机构设置在若干层固定板之间,且固定板上设有穿梭孔；所述卡片发料机构、出卡机构以及多个卡片加工模块的进出卡口均设置在卡片传送机构的进出卡口的转动轨迹对应处。本发明使得卡片加工模块的布局更加紧凑,有利于提高卡片的转移速度,从而加快卡片加工效率,并且占用空间小,有利于缩小设备体积。(The invention discloses a compact instant card issuing device which comprises a card issuing mechanism, a card discharging mechanism, a card transferring and conveying mechanism and a plurality of card processing modules, wherein the card issuing mechanism is used for issuing a card; the card transferring and conveying mechanism comprises a card conveying mechanism, a rotation driving mechanism and a vertical driving mechanism, wherein the card conveying mechanism comprises a moving frame, two groups of clamping and conveying rollers arranged on the moving frame and a card in-out driving mechanism; the card transferring and conveying mechanism is arranged among the fixed plates, and the fixed plates are provided with shuttle holes; the card issuing mechanism, the card discharging mechanism and the card inlet and outlet ports of the plurality of card processing modules are all arranged at the corresponding positions of the rotating tracks of the card inlet and outlet ports of the card conveying mechanism. The invention makes the layout of the card processing module more compact, is beneficial to improving the card transfer speed, thereby accelerating the card processing efficiency, occupies small space and is beneficial to reducing the equipment volume.)

1. The compact instant card issuing equipment is characterized by comprising a card issuing mechanism, a card discharging mechanism, a card transferring and conveying mechanism and a plurality of card processing modules; the card transferring and conveying mechanism comprises a card conveying mechanism, a rotation driving mechanism and a vertical driving mechanism, wherein the rotation driving mechanism drives the card conveying mechanism to rotate, the vertical driving mechanism drives the card conveying mechanism to do vertical motion, the card conveying mechanism comprises a moving frame, two groups of clamping conveying rollers arranged on the moving frame and a card in-out driving mechanism which drives the two groups of clamping conveying rollers to rotate simultaneously, the two clamping conveying rollers of each group of clamping conveying rollers are correspondingly arranged and mutually pressed, and each group of clamping conveying rollers form a card inlet and a card outlet of the card conveying mechanism; the card transferring and conveying mechanism is arranged among the fixed plates, and the fixed plates are provided with shuttle holes for avoiding the card conveying mechanism to move vertically; the card issuing mechanism, the card discharging mechanism and the plurality of card processing modules are arranged on the fixing plate, and the card issuing mechanism, the card discharging mechanism and the card feeding and discharging ports of the plurality of card processing modules are all arranged at the corresponding positions of the rotating tracks of the card feeding and discharging ports of the card conveying mechanism.

2. The compact instant card dispensing apparatus of claim 1, wherein the card transfer transport mechanism is disposed at one of the corners of the stationary plate; the inlet and outlet bayonets of the card processing module on each layer of the fixing plate are arranged vertically.

3. The compact instant card issuing equipment according to claim 1, wherein the card transferring and conveying mechanism further comprises a vertical fixed frame and a vertical moving frame arranged on the conveying fixed frame, the vertical moving frame is slidably connected to the vertical fixed frame, the power output part of the vertical driving mechanism is connected with the vertical moving frame, the card conveying mechanism is arranged on the vertical moving frame, and the vertical fixed frame is arranged in the shuttle hole of the fixed plate in a penetrating manner.

4. The compact instant card distribution equipment of claim 3, wherein the vertical moving rack comprises a connecting plate and a component mounting plate, the connecting plate is arranged on the vertical fixing rack, and one side of the component mounting plate is connected with the connecting plate; the card conveying mechanism is arranged below the component mounting plate and is rotationally connected with the component mounting plate through a rotating rod.

5. The compact instant card distribution equipment according to claim 4, wherein a vertical guide mechanism is arranged between the vertical fixed frame and the vertical movable frame, the vertical guide mechanism comprises a vertical guide rail fixedly arranged on the vertical fixed frame and a vertical slide block matched with the vertical guide rail, and the vertical slide block is fixedly arranged on a connecting plate of the vertical movable frame.

6. The compact instant card distribution equipment according to claim 4 or 5, wherein the vertical driving mechanism is composed of a vertical motor and a belt transmission mechanism, the belt transmission mechanism comprises a driving wheel, a driven wheel and a synchronous belt arranged between the driving wheel and the driven wheel in a surrounding manner, a power output shaft of the vertical motor is connected with the driving wheel, a connecting plate of the vertical moving frame is fixedly connected with one side of the synchronous belt through a fixing component, and the vertical motor is arranged on the fixing plate at the lowest layer.

7. The instant card distribution equipment of compact of claim 4, characterized in that, the rotation drive mechanism comprises rotation motor and gear drive, gear drive includes driving gear and driven gear, the driving gear is connected with driven gear accordant, the rotation motor sets up the top at the part mounting panel, and the power take off axle of rotation motor passes the part mounting panel after extending to the below of part mounting panel, the driving gear set up in the below of part mounting panel and with the power take off axle of rotation motor is connected, driven gear sets up on the dwang.

Technical Field

The invention relates to a small-sized smart card manufacturing device, in particular to a compact instant card issuing device.

Background

In the field of intelligent card manufacturing, the instant card issuing equipment can collect user information on site and manufacture cards on site, so that the waiting time of users is greatly shortened, and great convenience is brought to card issuing units and users. However, because the volume of the instant card issuing equipment is limited, the space of the equipment can be fully utilized by reasonably arranging each card processing module and reasonably designing the card conveying mode, and each process can be rapidly and comprehensively completed, so that the high-quality and high-efficiency production of the card is realized.

Referring to fig. 1, in the existing instant card issuing equipment and small-sized smart card manufacturing equipment, cards are generally conveyed in a large number in a horizontal direction, and each card processing module is arranged on one side of a moving track of the card, so that the cards can be fed and discharged conveniently; when the instant card issuing equipment is double-layer instant card issuing equipment, the common method is to complete the handover between two layers of card processing modules by arranging the card lifting mechanism, and simultaneously, the horizontal conveying type conveying mechanism is arranged in the processing area of each layer, so that the transportation of the cards between each card processing module on the same layer is completed.

However, such layout and card transportation still occupy too much space, which results in large equipment volume and no addition of more processing modules, and has certain influence on card transportation, processing efficiency and processing quality.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide the compact instant card issuing equipment, the layout of each processing module in the equipment is more compact, the card transferring speed is favorably improved, the card processing efficiency is accelerated, the occupied space is small, and the equipment volume is favorably reduced.

The purpose of the invention is realized by the following technical scheme:

the compact instant card issuing equipment is characterized by comprising a card issuing mechanism, a card discharging mechanism, a card transferring and conveying mechanism and a plurality of card processing modules; the card transferring and conveying mechanism comprises a card conveying mechanism, a rotation driving mechanism and a vertical driving mechanism, wherein the rotation driving mechanism drives the card conveying mechanism to rotate, the vertical driving mechanism drives the card conveying mechanism to do vertical motion, the card conveying mechanism comprises a moving frame, two groups of clamping conveying rollers arranged on the moving frame and a card in-out driving mechanism which drives the two groups of clamping conveying rollers to rotate simultaneously, the two clamping conveying rollers of each group of clamping conveying rollers are correspondingly arranged and mutually pressed, and each group of clamping conveying rollers form a card inlet and a card outlet of the card conveying mechanism; the card transferring and conveying mechanism is arranged among the fixed plates, and the fixed plates are provided with shuttle holes for avoiding the card conveying mechanism to move vertically; the card issuing mechanism, the card discharging mechanism and the plurality of card processing modules are arranged on the fixing plate, and the card issuing mechanism, the card discharging mechanism and the card feeding and discharging ports of the plurality of card processing modules are all arranged at the corresponding positions of the rotating tracks of the card feeding and discharging ports of the card conveying mechanism.

The working principle of the compact instant card issuing equipment is as follows:

firstly, the vertical driving mechanism drives the card conveying mechanism to move to a corresponding layer of a fixed plate where the card feeding mechanism is located, then one of the card feeding and discharging bayonets (one group of clamping conveying rollers) of the card conveying mechanism is driven to rotate to correspond to the card feeding and discharging bayonets of the card feeding mechanism through the rotating driving mechanism, and then the card feeding and discharging driving mechanisms of the card feeding mechanism and the card conveying mechanism are matched to operate, so that a card to be processed is conveyed to the two groups of clamping conveying rollers; then, according to the specific position of each card processing module and the processing process sequence of the cards, sequentially passing through the vertical driving mechanism and the rotary driving mechanism to drive the card conveying mechanism to the corresponding position of the in-out bayonet of the corresponding card processing module, and conveying the card conveying mechanism to the card processing module for processing; after the processing of each processing module is accomplished to the card, under vertical actuating mechanism and rotation driving mechanism's drive, card transport mechanism will accomplish the card of processing and convey in going out card mechanism, the card that will accomplish processing by going out card mechanism sends the card end of getting outside the equipment to accomplish the processing of whole card and shift transportation process.

In the processing process, because the card issuing mechanism and the card inlet and outlet ports of the plurality of card processing modules correspond to the rotation tracks of the card inlet and outlet ports of the card conveying mechanism, the plurality of card processing modules can be arranged around the whole card transferring and conveying mechanism, and when the cards are processed, the cards are transferred among the card processing modules on the same layer only by the rotation of the card conveying mechanism; meanwhile, the card conveying mechanism can complete the transfer of all the card processing modules on the two layers of fixed plates only by vertically moving once under the driving of the vertical driving mechanism, thereby effectively shortening the transfer stroke of the cards and improving the card processing efficiency; and a plurality of card processing modules on the fixed plate of each layer are arranged on the rotating track of the card transferring and conveying mechanism, so that the whole equipment is more compact, the equipment space is fully utilized, and the size of the equipment is favorably reduced.

In a preferred embodiment of the present invention, the card transfer and transport mechanism is disposed at one of corners of the fixing plate; the inlet and outlet bayonets of the card processing module on each layer of the fixing plate are arranged vertically. Therefore, the layout of the card processing module on the fixing plate is clear, and the card processing module is convenient to mount; transfer conveying mechanism with the card and set up in one of them corner department of fixed plate, card transport mechanism carries out 90 degrees orientations's rotation under rotation driving mechanism's drive to the realization is corresponding with mutually perpendicular's card processing module's business turn over bayonet socket, is favorable to simplifying card transport mechanism's motion, thereby improves the rotation accuracy, lets the card pass through between card transport mechanism and card processing module better.

According to a preferable scheme of the invention, the card transferring and conveying mechanism further comprises a vertical fixing frame and a vertical moving frame arranged on the conveying fixing frame, the vertical moving frame is connected to the vertical fixing frame in a sliding mode, a power output part of the vertical driving mechanism is connected with the vertical moving frame, the card conveying mechanism is arranged on the vertical moving frame, and the vertical fixing frame penetrates through a shuttle hole of the fixing plate. The vertical moving frame is driven by the vertical driving mechanism to move vertically, so that the whole card conveying mechanism is driven to move.

According to a preferable scheme of the invention, the vertical moving frame comprises a connecting plate and a component mounting plate, the connecting plate is arranged on the vertical fixing frame, and one side of the component mounting plate is connected with the connecting plate; the card conveying mechanism is arranged below the component mounting plate and is rotationally connected with the component mounting plate through a rotating rod. The vertical moving frame is convenient for the connection of the card conveying mechanism and is convenient for the rotation of the card conveying mechanism.

Preferably, a vertical guide mechanism is arranged between the vertical fixing frame and the vertical moving frame, the vertical guide mechanism comprises a vertical guide rail fixedly arranged on the vertical fixing frame and a vertical sliding block matched with the vertical guide rail, and the vertical sliding block is fixedly arranged on a connecting plate of the vertical moving frame. Through vertical guiding mechanism's setting, be favorable to improving the stability of card transport mechanism motion and the precision of removal.

According to a preferable scheme of the invention, the vertical driving mechanism is composed of a vertical motor and a belt transmission mechanism, the belt transmission mechanism comprises a driving wheel, a driven wheel and a synchronous belt arranged between the driving wheel and the driven wheel in a surrounding manner, a power output shaft of the vertical motor is connected with the driving wheel, a connecting plate of the vertical moving frame is fixedly connected with one side of the synchronous belt through a fixing assembly, and the vertical motor is arranged on the fixing plate at the lowest layer. The motor and the belt transmission mechanism are selected, so that the structure is simple, the occupied space is small, and the structure of the equipment is more compact.

In a preferred embodiment of the present invention, the rotation driving mechanism is composed of a rotation motor and a gear transmission mechanism, the gear transmission mechanism includes a driving gear and a driven gear, the driving gear is connected to the driven gear in a matching manner, the rotation motor is disposed on the top of the component mounting plate, a power output shaft of the rotation motor extends to a position below the component mounting plate after penetrating through the component mounting plate, the driving gear is disposed below the component mounting plate and connected to the power output shaft of the rotation motor, and the driven gear is disposed on the rotation rod.

Compared with the prior art, the invention has the following beneficial effects:

1. the card issuing mechanism and the card inlet and outlet ports of the card processing modules correspond to the rotation tracks of the card inlet and outlet ports of the card conveying mechanism, so that the card processing modules can be arranged around the whole card transferring and conveying mechanism, and when the cards are processed, the cards are transferred between the card processing modules on the same layer only through the rotation of the card conveying mechanism, thereby being beneficial to improving the card transferring efficiency and accelerating the card manufacturing speed.

2. The card processing modules can be arranged at the corresponding positions of the rotating tracks of the inlet and the outlet of the card conveying mechanism, so that the layout of the card processing modules is more compact, the space of the equipment can be fully and reasonably utilized, and the volume of the equipment is reduced.

3. Card processing module can all be set up to all directions all around at card transport mechanism, is favorable to addding more supplementary modules on equipment to improve the quality that the card was made, like clean module of card and card detection module etc..

Drawings

Fig. 1 is a simplified structure diagram of a card transferring and conveying mode in an instant card issuing device and a small-sized smart card manufacturing device in the prior art.

Fig. 2-5 are schematic structural views of a first embodiment of the compact instant card issuing device of the present invention, wherein fig. 2 is a front view, fig. 3 is a top view, fig. 4 is a perspective view, and fig. 5 is a schematic top structural view.

Fig. 6-7 are schematic structural views of the card transfer and conveying mechanism in fig. 2-5, wherein fig. 6 is a front view and fig. 7 is a perspective view.

Figure 8 is a simplified schematic structural diagram of a second embodiment of the compact instant card dispensing device of the present invention.

Figure 9 is a simplified schematic structural diagram of a third embodiment of the compact instant card dispensing device of the present invention.

Figure 10 is a simplified schematic structural diagram of a fourth embodiment of the compact instant card dispensing device of the present invention.

Detailed Description

The present invention will be further described with reference to the following examples and drawings, but the embodiments of the present invention are not limited thereto.