Special frock of unloading of aluminium foil cutting machine of high accuracy
阅读说明:本技术 一种高精度的铝箔分切机专用卸料工装 (Special frock of unloading of aluminium foil cutting machine of high accuracy ) 是由 王亚军 于 2019-09-03 设计创作,主要内容包括:本发明涉及一种高精度的铝箔分切机专用卸料工装,包括主杆架、导轨架、支撑板、行走机构、升降机构、中转机构,主干架顶端设置导轨架,导轨架一端底部设有支撑板;行走机构包括行走车架、行走齿条、驱动电机、双轴减速机、同步轴,行走齿条对称设置在两个导轨架的相对一侧侧壁上,行走车架的两侧滑动设置在两个导轨支架上,双轴减速机的数量两个,并分别固定设置在行走车架的底部两侧,双轴减速机的输入轴均与一个驱动电机连接,双轴减速机的一端输出轴均连接设有行走齿轮,行走齿轮与行走齿条啮合连接,两个双轴减速机的另一端输出轴之间通过同步轴连接。通过行走车架移动至导轨架的一端并利用升降装置进行卸料,提高了分切机的卸料效率。(The invention relates to a high-precision unloading tool special for an aluminum foil splitting machine, which comprises a main rod frame, a guide rail frame, a supporting plate, a traveling mechanism, a lifting mechanism and a transfer mechanism, wherein the guide rail frame is arranged at the top end of the main rod frame, and the supporting plate is arranged at the bottom of one end of the guide rail frame; the walking mechanism comprises a walking frame, walking racks, driving motors, double-shaft speed reducers and synchronizing shafts, wherein the walking racks are symmetrically arranged on the side walls of the two opposite sides of the two guide rail frames, the two sides of the walking frame are arranged on the two guide rail supports in a sliding mode, the double-shaft speed reducers are two in number and are fixedly arranged on the two sides of the bottom of the walking frame respectively, input shafts of the double-shaft speed reducers are connected with the driving motors, one end output shafts of the double-shaft speed reducers are connected with walking gears, the walking gears are meshed with the walking racks and connected with the other end output shafts of the two double-shaft speed. The traveling frame is moved to one end of the guide rail frame and the lifting device is used for discharging, so that the discharging efficiency of the splitting machine is improved.)
1. The high-precision unloading tool special for the aluminum foil splitting machine is characterized by comprising a main rod frame, guide rail frames, a supporting plate, a traveling mechanism, a lifting mechanism and a transfer mechanism, wherein the guide rail frames are respectively arranged on two sides of the top end of the main rod frame, a connecting seat is arranged at the bottom of one end of each guide rail frame, and the bottom ends of the connecting seats are fixedly connected with the supporting plate;
the walking mechanism comprises walking frames, walking racks, driving motors, double-shaft speed reducers and synchronizing shafts, the walking racks are symmetrically arranged on the side walls of the two opposite sides of the two guide rail frames, the two sides of the walking frames are arranged on the two guide rail supports in a sliding mode, the two double-shaft speed reducers are two in number and are fixedly arranged on the two sides of the bottom of the walking frames respectively, input shafts of the double-shaft speed reducers are connected with one driving motor, output shafts of one ends of the double-shaft speed reducers are connected with walking gears, the walking gears are meshed with the walking racks, and output shafts of the other ends of the two double-shaft speed reducers are connected through the synchronizing shafts;
the lifting mechanism comprises a double-shaft motor, a long screw rod lifter, a short screw rod lifter, a rotating shaft, a guide rail and a suspension box, the number of the suspension boxes is two, the two suspension boxes are longitudinally arranged at two sides of the bottom of the walking frame, the number of the double-shaft motor is two, the two suspension boxes are fixedly arranged at the center of the top of the walking frame, the number of the long screw rod lifter and the number of the short screw rod lifter are two, the two suspension boxes are respectively and symmetrically arranged at two sides of the top of the walking frame, the two long screw rod lifters are connected with two shaft ends of one double-shaft motor through the rotating shaft, the two short screw rod lifters are connected with two shaft ends of the other double-shaft motor through the rotating shaft, the long screw rod lifter and the short screw rod lifter are respectively provided with a long screw rod and a short screw rod, the long screw rod and the short screw rod vertically penetrate through the walking frame, the guide rail is movably provided with an upper sliding seat and a lower sliding seat, one end of the upper sliding seat is in threaded connection with the short screw rod, one end of the lower sliding seat is in threaded connection with the long screw rod, and the upper end and the lower end of the upper sliding seat and the lower sliding seat are respectively provided with a V-shaped support used for placing the shaft end of the winding drum;
transfer mechanism includes transfer support, transfer motor, transmission shaft, expansion bracket, transfer support quantity is two, and the top of two transfer supports distributes and is connected with the bottom of walking frame to be located the one side of hanging the case, the equal horizontal slip in bottom of transfer support sets up the expansion bracket, be close to on the expansion bracket and hang case one end and all be provided with the transfer support, the expansion bracket bottom is equipped with the transfer rack, the fixed bottom that sets up one of them transfer support of transfer motor, and the output shaft of transfer motor with the one end of transmission shaft is connected, the transmission shaft other end passes through the bearing activity and sets up the bottom at opposite side transfer support, and the transmission shaft both ends are equipped with the transfer gear respectively, the transfer gear is connected with a transfer rack toothing respectively.
2. The special unloading tool for the high-precision aluminum foil splitting machine as claimed in claim 1, wherein the long screw rod lifter and the short screw rod lifter are respectively connected with an encoder, and one side of the long screw rod and one side of the short screw rod are respectively provided with a proximity switch, so as to realize the precise positioning of different positions.
3. The unloading tool special for the high-precision aluminum foil splitting machine as claimed in claim 1, wherein a tow chain groove is formed in one side of each of the two guide rail frames, a tow chain is arranged in each tow chain groove, and one end of each tow chain is connected with a driving motor.
4. The high-precision unloading tool special for the aluminum foil splitting machine as claimed in claim 1, wherein a motor mounting seat is arranged at the center of the top of the traveling frame, and the double-shaft motor is fixed at the top of the traveling frame through the motor mounting seat.
5. The special unloading tool for the high-precision aluminum foil splitting machine as claimed in claim 1, wherein the spacing between each V-shaped support on the upper sliding seat and each V-shaped support on the lower sliding seat are equal.
6. The special unloading tool for the high-precision aluminum foil splitting machine as claimed in claim 1, wherein the horizontal position of the telescopic frame is higher than the lowest horizontal position of the V-shaped support on the upper sliding seat.
Technical Field
The invention belongs to the technical field of aluminum processing equipment, and particularly relates to a high-precision unloading tool special for an aluminum foil splitting machine.
Background
Aluminium foil cutting machine is applicable to the metal forming, the operation of cutting of printing paper, film, and the aluminium foil is cutting the completion back, need lift the reel off from the cutting machine, and current aluminium foil cutting machine is unloaded and is all adopted electric block and supporting crossbeam structure, and this kind of operation mode needs the manual work to operate the location, and not only the operation flow is very complicated, can consume a large amount of manpowers, causes the damage to the product because of misoperation moreover very easily to seriously influence production quality.
Disclosure of Invention
Aiming at the problems, the invention discloses a special discharging tool for a high-precision aluminum foil splitting machine.
The specific technical scheme is as follows:
a high-precision unloading tool special for an aluminum foil splitting machine comprises a main rod frame, guide rail frames, a supporting plate, a traveling mechanism, a lifting mechanism and a transfer mechanism, wherein the guide rail frames are respectively arranged on two sides of the top end of the main rod frame, connecting seats are respectively arranged at the bottoms of one ends of the guide rail frames, and the bottom ends of the connecting seats are fixedly connected with the supporting plate;
the walking mechanism comprises walking frames, walking racks, driving motors, double-shaft speed reducers and synchronizing shafts, the walking racks are symmetrically arranged on the side walls of the two opposite sides of the two guide rail frames, the two sides of the walking frames are arranged on the two guide rail supports in a sliding mode, the two double-shaft speed reducers are two in number and are fixedly arranged on the two sides of the bottom of the walking frames respectively, input shafts of the double-shaft speed reducers are connected with one driving motor, output shafts of one ends of the double-shaft speed reducers are connected with walking gears, the walking gears are meshed with the walking racks, and output shafts of the other ends of the two double-shaft speed reducers are connected through the synchronizing shafts;
the lifting mechanism comprises a double-shaft motor, a long screw rod lifter, a short screw rod lifter, a rotating shaft, a guide rail and a suspension box, the number of the suspension boxes is two, the two suspension boxes are longitudinally arranged at two sides of the bottom of the walking frame, the number of the double-shaft motor is two, the two suspension boxes are fixedly arranged at the center of the top of the walking frame, the number of the long screw rod lifter and the number of the short screw rod lifter are two, the two suspension boxes are respectively and symmetrically arranged at two sides of the top of the walking frame, the two long screw rod lifters are connected with two shaft ends of one double-shaft motor through the rotating shaft, the two short screw rod lifters are connected with two shaft ends of the other double-shaft motor through the rotating shaft, the long screw rod lifter and the short screw rod lifter are respectively provided with a long screw rod and a short screw rod, the long screw rod and the short screw rod vertically penetrate through the walking frame, the guide rail is movably provided with an upper sliding seat and a lower sliding seat, one end of the upper sliding seat is in threaded connection with the short screw rod, one end of the lower sliding seat is in threaded connection with the long screw rod, and the upper end and the lower end of the upper sliding seat and the lower sliding seat are respectively provided with a V-shaped support used for placing the shaft end of the winding drum;
the transfer mechanism comprises two transfer supports, a transfer motor, a transmission shaft and an expansion bracket, wherein the top ends of the two transfer supports are connected with the bottom end of the walking frame and are positioned on one side of the suspension box, the bottom of the transfer support is horizontally arranged on the expansion bracket in a sliding manner, one end of the expansion bracket, which is close to the suspension box, is provided with a transfer support, the bottom of the expansion bracket is provided with a transfer rack, the transfer motor is fixedly arranged at the bottom of one transfer support, the output shaft of the transfer motor is connected with one end of the transmission shaft, the other end of the transmission shaft is movably arranged at the bottom of the transfer support on the other side through a bearing, transfer gears are respectively arranged at the two ends of the transmission shaft, the transfer gears are respectively meshed with one transfer rack, so that the transfer motor drives the expansion bracket to horizontally move to one side of the lower, thereby transferring the winding drum on the lower sliding seat to the upper sliding seat.
Furthermore, equally divide on long silk pole lift and the short silk pole lift and do not connect and be equipped with the encoder, and one side of long silk pole and one side of short silk pole equally divide and do not be equipped with proximity switch, realize the accurate positioning of different positions.
Furthermore, a towline groove is formed in one opposite side of the two guide rail frames, a towline is arranged in the towline groove, and one end of the towline is connected with a driving motor.
Furthermore, the center of the top of the walking frame is provided with a motor mounting seat, and the double-shaft motor is fixed at the top of the walking frame through the motor mounting seat.
Further, the distance between each V-shaped support on the upper sliding seat and each V-shaped support on the lower sliding seat is equal.
Furthermore, the horizontal position of the telescopic frame is higher than the lowest horizontal position of the V-shaped support on the upper sliding seat and lower than the lowest horizontal position of the V-shaped support on the lower sliding seat.
The invention has the beneficial effects that:
according to the invention, the walking frame is moved to one end of the guide rail frame through the walking mechanism, the lower sliding seat in the lifting device is used for unloading the winding drum on the splitting machine, the winding drum on the lower sliding seat is moved to the upper sliding seat through the transfer device, and the winding drum is placed on the transfer trolley through the upper sliding seat, so that automatic and rapid transfer is realized, accurate positioning is realized for each station, and the unloading transfer efficiency of the splitting machine is greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the lifting mechanism of the present invention.
Fig. 3 is a schematic structural view of the traveling mechanism of the present invention.
Fig. 4 is a schematic structural view of the relay mechanism according to the present invention.
Description of the reference numerals
The device comprises a main rod frame 1, a guide rail frame 2, a connecting seat 21, a drag chain groove 22, a drag chain 23, a supporting plate 3, a traveling mechanism 4, a traveling frame 41, a traveling rack 42, a driving motor 43, a double-shaft speed reducer 44, a traveling gear 45, a synchronizing shaft 46, a motor mounting seat 47, a lifting mechanism 5, a double-shaft motor 51, a long rod lifter 52, a long rod 521, a short rod lifter 53, a short rod 531, a rotating shaft 54, a guide rail 55, an upper sliding seat 551, a lower sliding seat 552, a V-shaped support 553, a suspension box 56, an encoder 57, a proximity switch 58, a transfer mechanism 6, a transfer support 61, a transfer motor 62, a transmission shaft 63, an expansion bracket 64, a transfer support 65, a transfer rack 66 and a transfer gear 67.
Detailed Description
In order to make the technical scheme of the invention clearer and clearer, the invention is further described with reference to the accompanying drawings, and any scheme obtained by carrying out equivalent replacement and conventional reasoning on the technical characteristics of the technical scheme of the invention falls into the protection scope of the invention. The fixing and the arrangement of the fixing and the connection are all general connection modes in the mechanical field, and the fixing and the connection can be performed by welding, bolt and nut connection and screw connection.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The type of the double-shaft motor adopted in the invention is Siemens 1LE0001-1CB03-3AC4, which is the prior art and is not described herein again.
A high-precision unloading tool special for an aluminum foil splitting machine comprises a main rod frame, guide rail frames, a supporting plate, a traveling mechanism, a lifting mechanism and a transfer mechanism, wherein the guide rail frames are respectively arranged on two sides of the top end of the main rod frame, connecting seats are respectively arranged at the bottoms of one ends of the guide rail frames, and the bottom ends of the connecting seats are fixedly connected with the supporting plate;
the walking mechanism comprises walking frames, walking racks, driving motors, double-shaft speed reducers and synchronizing shafts, the walking racks are symmetrically arranged on the side walls of the two opposite sides of the two guide rail frames, the two sides of the walking frames are arranged on the two guide rail supports in a sliding mode, the two double-shaft speed reducers are two in number and are fixedly arranged on the two sides of the bottom of the walking frames respectively, input shafts of the double-shaft speed reducers are connected with one driving motor, output shafts of one ends of the double-shaft speed reducers are connected with walking gears, the walking gears are meshed with the walking racks, and output shafts of the other ends of the two double-shaft speed reducers are connected through the synchronizing shafts;
the lifting mechanism comprises a double-shaft motor, a long screw rod lifter, a short screw rod lifter, a rotating shaft, a guide rail and a suspension box, the number of the suspension boxes is two, the two suspension boxes are longitudinally arranged at two sides of the bottom of the walking frame, the number of the double-shaft motor is two, the two suspension boxes are fixedly arranged at the center of the top of the walking frame, the number of the long screw rod lifter and the number of the short screw rod lifter are two, the two suspension boxes are respectively and symmetrically arranged at two sides of the top of the walking frame, the two long screw rod lifters are connected with two shaft ends of one double-shaft motor through the rotating shaft, the two short screw rod lifters are connected with two shaft ends of the other double-shaft motor through the rotating shaft, the long screw rod lifter and the short screw rod lifter are respectively provided with a long screw rod and a short screw rod, the long screw rod and the short screw rod vertically penetrate through the walking frame, and be located between long lead screw and the short filament pole, the activity is provided with sliding seat and lower sliding seat on the guide rail, go up sliding seat one end and short filament pole threaded connection, lower sliding seat one end and long filament pole threaded connection, and the upper and lower both ends of going up sliding seat and lower sliding seat all are equipped with the V type support that is used for placing the reel axle head.
The transfer mechanism comprises two transfer supports, a transfer motor, a transmission shaft and an expansion bracket, wherein the top ends of the two transfer supports are connected with the bottom end of the walking frame and are positioned on one side of the suspension box, the bottom of the transfer support is horizontally arranged on the expansion bracket in a sliding manner, one end of the expansion bracket, which is close to the suspension box, is provided with a transfer support, the bottom of the expansion bracket is provided with a transfer rack, the transfer motor is fixedly arranged at the bottom of one transfer support, the output shaft of the transfer motor is connected with one end of the transmission shaft, the other end of the transmission shaft is movably arranged at the bottom of the transfer support on the other side through a bearing, transfer gears are respectively arranged at the two ends of the transmission shaft, the transfer gears are respectively meshed with one transfer rack, so that the transfer motor drives the expansion bracket to horizontally move to one side of the lower, thereby transferring the winding drum on the lower sliding seat to the upper sliding seat.
Furthermore, equally divide on long silk pole lift and the short silk pole lift and do not connect and be equipped with the encoder, and one side of long silk pole and one side of short silk pole equally divide and do not be equipped with proximity switch, realize the accurate positioning of different positions.
Furthermore, a towline groove is formed in one opposite side of the two guide rail frames, a towline is arranged in the towline groove, and one end of the towline is connected with a driving motor.
Furthermore, the center of the top of the walking frame is provided with a motor mounting seat, and the double-shaft motor is fixed at the top of the walking frame through the motor mounting seat.
Further, the distance between each V-shaped support on the upper sliding seat and each V-shaped support on the lower sliding seat is equal.
Further, the horizontal position of the telescopic frame is higher than the lowest horizontal position of the V-shaped support on the upper sliding seat.
The working principle is as follows:
when the cutting machine works, the traveling mechanism drives the traveling frame through the driving motor and the double-shaft speed reducer under the matching of the traveling gear and the traveling rack, so that the traveling frame moves to one end of the cutting machine; and then in the lifting mechanism, two double-shaft motors drive the long lead screw and the short lead screw to rotate through the long lead screw lifter and the short lead screw lifter respectively, so that the upper sliding seat and the lower sliding seat slide up and down on the guide rail and unload the winding drum on the splitting machine through the lower sliding seat, and then a transfer motor in the transfer mechanism drives the telescopic frame to horizontally shift to one side of the lower sliding seat by utilizing a transfer gear on a transmission shaft, so that the winding drum on the lower sliding seat is transferred onto the upper sliding seat, and finally the winding drum is placed on a transfer trolley to realize transfer through the lifting of the upper sliding seat.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
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