阅读说明：本技术 一种方便使用的棉布加工用脱水装置 (Dewatering device is used in cotton processing that facilitates use ) 是由 李金光 杨双会 耿建波 于 2019-08-19 设计创作，主要内容包括：本发明属于棉布加工领域,尤其是一种方便使用的棉布加工用脱水装置,针对现有的棉布加工用脱水装置脱水不够彻底,棉布容易污染的问题,现提出如下方案,其包括壳体、出料辊、第一脱水组件、上定位辊、下定位辊、第二脱水组件、收料辊、整理组件和水蒸气回收组件；出料辊和上定位辊位于壳体内的上端；下定位辊和收料辊位于壳体内的下端；第一脱水组件设置在出料辊和上定位辊之间；第二脱水组件分布于棉布的两侧；整理组件设置在下定位辊和收料辊之间；水蒸气回收组件设置在壳体的顶端。本发明通过第一脱水组件作用,挤压棉布的正反面,实现初步脱水,第二脱水组件作用,棉布的正反面同时受热风作用,实现二次脱水,脱水效果好,操作简单、方便。(The invention belongs to the field of cotton cloth processing, in particular to a convenient-to-use dehydration device for cotton cloth processing, which aims at solving the problems that the existing dehydration device for cotton cloth processing is not thorough enough in dehydration and cotton cloth is easy to pollute and provides the following scheme, wherein the dehydration device comprises a shell, a discharge roller, a first dehydration component, an upper positioning roller, a lower positioning roller, a second dehydration component, a material receiving roller, a finishing component and a steam recovery component; the discharging roller and the upper positioning roller are positioned at the upper end in the shell; the lower positioning roller and the material receiving roller are positioned at the lower end in the shell; the first dewatering component is arranged between the discharging roller and the upper positioning roller; the second dehydration components are distributed on two sides of the cotton cloth; the arrangement component is arranged between the lower positioning roller and the material receiving roller; the vapor recovery assembly is disposed at a top end of the housing. According to the invention, the first dewatering component acts to extrude the front and back sides of the cotton cloth to realize primary dewatering, the second dewatering component acts to simultaneously heat the front and back sides of the cotton cloth to realize secondary dewatering, the dewatering effect is good, and the operation is simple and convenient.)

1. A convenient dehydration device for cotton cloth processing is characterized by comprising a shell (1), a discharge roller (2), a first dehydration component (3), an upper positioning roller (4), a lower positioning roller (5), a second dehydration component (6), a material receiving roller (7), a finishing component (8) and a steam recovery component (9); the discharging roller (2) and the upper positioning roller (4) are positioned at the upper end in the shell (1); the lower positioning roller (5) and the material receiving roller (7) are positioned at the lower end in the shell (1); the discharge roller (2) and the receiving roller (7), the upper positioning roller (4) and the lower positioning roller (5) are respectively arranged at opposite angles, so that cotton cloth is distributed in a Z shape; the first dewatering component (3) is arranged between the discharging roller (2) and the upper positioning roller (4); the two groups of second dewatering components (6) are arranged, and the two groups of second dewatering components (6) are respectively positioned between the discharge roller (2) and the lower positioning roller (5), and between the upper positioning roller (4) and the material receiving roller (7) and distributed on two sides of the cotton cloth; the arrangement component (8) is arranged between the lower positioning roller (5) and the material receiving roller (7); the water vapor recovery assembly (9) is arranged at the top end of the shell (1);

the first dewatering component (3) comprises an upper squeezing roller (10), a lower squeezing roller (11) and a water collecting tank (12); the upper extrusion rollers (10) and the lower extrusion rollers (11) are arranged in pairs and extrude the upper end and the lower end of the cotton cloth; the water collecting tank (12) is arranged below the lower extrusion roller (11), and a water absorption sponge cushion (13) is arranged in the water collecting tank (12); the water absorption sponge cushion (13) is contacted with the lower extrusion roller (11);

the second dehydration component (6) comprises a box body (15), an air outlet plate (16), a filter screen (17), an air guide (20) and a hot air blower (22); the box body (15) is arranged on the inner wall of the shell (1), and an air outlet is formed towards the cotton cloth direction; the air outlet plate (16) is arranged on an air outlet of the box body (15), and an air outlet hole (21) is formed in the air outlet plate (16); the detachable filter screen (17) is arranged at the air inlet end of the box body (15); the air guide piece (20) is arranged between the air outlet plate (16) and the filter screen (17); the air outlet end of the air heater (22) is communicated with the air inlet end of the box body (15).

2. The convenient-to-use cotton cloth processing dehydration device according to claim 1, characterized in that the bottom of the water collection tank (12) is provided with a water outlet pipe (14); the water outlet pipe (14) extends out of the shell (1).

3. The convenient-to-use cotton cloth processing dehydration device according to claim 1, characterized in that a neck (18) is arranged inside the box body (15); the filter screen (17) is clamped and connected with the box body (15) through a clamping groove (18).

4. The convenient-to-use cotton cloth processing dehydration device according to claim 1, characterized in that the mounting end of the filter screen (17) is provided with a fixing screw (19); the fixing screw (19) is in threaded connection with the filter screen (17) and the box body (15).

5. The dehydration apparatus for cotton cloth process according to claim 1, wherein the air-out plate (16) is installed obliquely and parallel to the cotton cloth position in the air blowing direction.

6. The easy-to-use cotton cloth-processing dewatering device according to claim 1, characterized in that the finishing assembly (8) comprises an upper mounting plate (23), a lower mounting plate (24), a finishing pad (25), a tension member (26) and a mounting bar (27); the upper mounting plate (23) is arranged inside the shell (1) through a mounting rod (27); the lower mounting plate (24) is arranged right below the upper mounting plate (23); the arrangement pads (25) are arranged in two groups, and the two groups of arrangement pads (25) are respectively positioned on the opposite ends of the upper mounting plate (23) and the lower mounting plate (24); the tensioning pieces (26) are provided with a plurality of groups, the tensioning pieces (26) are respectively positioned on the front side and the rear side of the arranging pad (25), the upper end of each tensioning piece (26) is connected with the upper mounting plate (23), and the lower end of each tensioning piece (26) is connected with the lower mounting plate (24).

7. A convenient dewatering apparatus for cotton processing according to claim 6, characterised in that the tension member (26) is a return spring.

8. A convenient dehydration engine for cotton processing according to claim 1 characterized in that said water vapor recovery component (9) comprises a suction fan (29), a vent pipe (30) and a condensation tank (28); the air exhaust end of the exhaust fan (29) is communicated with the shell (1), and the air outlet end of the exhaust fan (29) is communicated with one end of the vent pipe (30); the other end of the vent pipe (30) is communicated with the condensation tank (28).

9. The convenient dehydration device for cotton cloth processing according to claim 8 is characterized in that a humidity sensor is arranged inside the shell (1); the humidity sensor is in communication connection with an exhaust fan (29).

Technical Field

The invention relates to the technical field of cotton cloth processing, in particular to a convenient dehydration device for cotton cloth processing.

Background

The cotton cloth is a cloth woven by cotton yarn, and is a general name of various cotton textiles. It is used for making fashionable dress, casual dress, underwear and shirt, and has the advantages of easy warm keeping, softness, close fitting, good hygroscopicity and air permeability. The cotton cloth needs dehydration after dyeing, and traditional artifical mode of drying wastes time and energy, can not satisfy the demand of cotton processing.

Chinese patent application No.: 201720893463.4, authorization notice number: CN 206956342U discloses a dewatering device of cotton dyeing, including fixed box, the internal upper end of fixed box is provided with first roller, first roller below both sides are provided with the roller that absorbs water that is on a parallel with first roller respectively, the roller below that absorbs water is provided with respectively and absorbs water the corresponding second roller of roller, fixed box one side inner wall is provided with the C type guide plate of constituteing seal chamber with fixed box is inside, one side of seal chamber is provided with the electric fan who is located the fixed box lateral wall outside, electric fan communicates with each other with seal chamber, C type guide plate below is provided with the third roller that is located the fixed box. In this way, this utility model cotton dyeing's dewatering device, utilize the sponge that absorbs water on two rollers that absorb water to absorb water most water on the wet cloth away, dewatering effect is good, blows hot-blast for a long time through electric fan again, gets rid of the surplus moisture on the cloth, flexible operation has improved work efficiency. However, the above device still has the following disadvantages:

firstly, a water absorption roller and a unilateral electric heating fan are adopted, and the device has more water vapor and incomplete dehydration;

and secondly, the electric heating fan does not filter and remove dust during air supply, so that cotton cloth is easily polluted, and the quality of the cotton cloth is influenced.

Disclosure of Invention

The invention provides a convenient dehydration device for cotton cloth processing, which solves the problems that the existing dehydration device for cotton cloth processing is not thorough in dehydration and cotton cloth is easy to pollute.

In order to achieve the purpose, the invention adopts the following technical scheme:

a convenient dehydration device for cotton cloth processing comprises a shell, a discharge roller, a first dehydration component, an upper positioning roller, a lower positioning roller, a second dehydration component, a material receiving roller, a finishing component and a water vapor recovery component; the discharging roller and the upper positioning roller are positioned at the upper end in the shell; the lower positioning roller and the material receiving roller are positioned at the lower end in the shell; the upper positioning roller and the lower positioning roller are respectively arranged at opposite angles, so that the cotton cloth is distributed in a Z shape; the first dewatering component is arranged between the discharging roller and the upper positioning roller; the two groups of second dewatering components are respectively positioned on the discharge roller and the lower positioning roller, and are distributed on two sides of the cotton cloth between the upper positioning roller and the material receiving roller; the arrangement component is arranged between the lower positioning roller and the material receiving roller; the water vapor recovery assembly is arranged at the top end of the shell; the first dewatering component comprises an upper squeezing roller, a lower squeezing roller and a water collecting tank; the upper extrusion rollers and the lower extrusion rollers are arranged in pairs and extrude the upper end and the lower end of the cotton cloth; the water collecting tank is arranged below the lower extrusion roller, and a water absorption sponge cushion is arranged in the water collecting tank; the water absorption sponge cushion is contacted with the lower extrusion roller; the second dehydration component comprises a box body, an air outlet plate, a filter screen, an air guide piece and an air heater; the box body is arranged on the inner wall of the shell, and an air outlet is formed towards the cotton cloth direction; the air outlet plate is arranged on an air outlet of the box body, and an air outlet hole is formed in the air outlet plate; the detachable filter screen is arranged at the air inlet end of the box body; the air guide piece is arranged between the air outlet plate and the filter screen; the air outlet end of the air heater is communicated with the air inlet end of the box body.

Preferably, a water outlet pipe is arranged at the bottom of the water collecting tank; the water outlet pipe extends out of the shell.

Preferably, a clamping groove is formed in the box body; the filter screen is connected with the box body through a clamping groove in a clamping mode.

Preferably, a fixing screw is arranged at the mounting end of the filter screen; the fixing screw is in threaded connection with the filter screen and the box body.

Preferably, the air outlet plate is obliquely arranged and is parallel to the cotton cloth in the air supply direction.

Preferably, the arranging assembly comprises an upper mounting plate, a lower mounting plate, an arranging pad, a tensioning piece and a mounting rod; the upper mounting plate is arranged in the shell through a mounting rod; the lower mounting plate is arranged right below the upper mounting plate; the arrangement pads are arranged in two groups, and the two groups of arrangement pads are respectively positioned on the opposite ends of the upper mounting plate and the lower mounting plate; the tensioning pieces are provided with a plurality of groups, the groups of tensioning pieces are respectively positioned on the front side and the rear side of the arranging pad, the upper end of each tensioning piece is connected with the upper mounting plate, and the lower end of each tensioning piece is connected with the lower mounting plate.

Preferably, the tension member is a return spring.

Preferably, the water vapor recovery assembly comprises an exhaust fan, a vent pipe and a condensation tank; the air exhaust end of the exhaust fan is communicated with the shell, and the air outlet end of the exhaust fan is communicated with one end of the vent pipe; the other end of the breather pipe is communicated with the condensing tank.

Preferably, a humidity sensor is arranged inside the shell; the humidity sensor is in communication connection with the exhaust fan.

Compared with the prior art, the invention has the beneficial effects that:

firstly, under the action of a first dehydration component, an upper squeeze roll and a lower squeeze roll extrude moist cotton cloth, extruded water and water adhered to the lower squeeze roll are absorbed by a water absorption sponge cushion and flow into a water collection tank to realize primary dehydration, then under the action of a second dehydration component, hot air sent by an air heater is dispersed by an air guide component after being dedusted by a filter screen and flows out of an air outlet, and the front and back sides of the cotton cloth are dried by the hot air to realize secondary dehydration. The invention has various dehydration modes, good dehydration effect, time and labor waste and simple and convenient operation, and is different from the traditional manual drying dehydration.

The cotton cloth penetrates between the two groups of finishing pads under the action of the finishing assembly, the two groups of finishing pads are in close contact with the two sides of the cotton cloth under the action of the tensioning piece, dust and sundries on the surface of the cotton cloth are adhered, the cotton cloth is stiff and wide, and the quality of the cotton cloth is improved.

The humidity sensor is used for monitoring the humidity in the shell, the water vapor recovery assembly acts, the exhaust fan selects different air draft intensities according to the humidity condition, and water vapor enters the condensation box to be condensed into water. The water in the condensation and water collection tank in the condensation tank can be recycled, so that the energy is saved and the environment is protected.

Fourthly, after the filter screen is used for a period of time, the fixing screws are disassembled, and the filter screen can be taken down for replacement, so that the phenomenon that the mesh is blocked and the dehydration effect is influenced is avoided.

Drawings

FIG. 1 is a schematic structural view of a conveniently used dewatering device for cotton cloth processing according to the present invention;

FIG. 2 is a sectional view of a first dewatering element in a conveniently used dewatering apparatus for cotton processing according to the present invention;

FIG. 3 is a sectional view of a second dewatering element in a conveniently used dewatering apparatus for cotton processing according to the present invention;

fig. 4 is a left side view of a finishing assembly in a conveniently used dewatering device for cotton processing according to the present invention.

In the figure: 1. a housing; 2. a discharging roller; 3. a first dewatering assembly; 4. an upper positioning roller; 5. A lower positioning roller; 6. a second dewatering assembly; 7. a material receiving roller; 8. arranging the components; 9. a water vapor recovery assembly; 10. an upper squeeze roll; 11. a lower squeeze roll; 12. a water collection tank; 13. a water-absorbing sponge cushion; 14. a water outlet pipe; 15. a box body; 16. an air outlet plate; 17. a filter screen; 18. a card slot; 19. a set screw; 20. an air guide member; 21. an air outlet; 22. a hot air blower; 23. an upper mounting plate; 24. a lower mounting plate; 25. finishing the cushion; 26. a tension member; 27. mounting a rod; 28. A condenser tank; 29. an exhaust fan; 30. a breather tube.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, the device comprises a shell 1, a discharging roller 2, a first dewatering component 3, an upper positioning roller 4, a lower positioning roller 5, a second dewatering component 6, a receiving roller 7, a finishing component 8 and a water vapor recovery component 9; the discharging roller 2 and the upper positioning roller 4 are positioned at the upper end in the shell 1; the lower positioning roller 5 and the material receiving roller 7 are positioned at the lower end in the shell 1; the discharging roller 2 and the receiving roller 7, the upper positioning roller 4 and the lower positioning roller 5 are respectively arranged at opposite angles, so that cotton cloth is distributed in a Z shape; the first dewatering component 3 is arranged between the discharging roller 2 and the upper positioning roller 4; two groups of second dewatering components 6 are arranged, and the two groups of second dewatering components 6 are respectively positioned between the discharge roller 2 and the lower positioning roller 5, and between the upper positioning roller 4 and the material receiving roller 7 and are distributed on two sides of the cotton cloth; the arrangement component 8 is arranged between the lower positioning roller 5 and the material receiving roller 7; the water vapor recovery assembly 9 is arranged at the top end of the shell 1; the first dewatering component 3 comprises an upper squeezing roller 10, a lower squeezing roller 11 and a water collecting tank 12; the upper extrusion roller 10 and the lower extrusion roller 11 are arranged in pairs and extrude the upper end and the lower end of the cotton cloth; the water collecting tank 12 is arranged below the lower extrusion roller 11, and a water absorption sponge cushion 13 is arranged in the water collecting tank 12; the water absorption sponge cushion 13 is contacted with the lower extrusion roller 11; the second dehydration component 6 comprises a box body 15, an air outlet plate 16, a filter screen 17, an air guide 20 and a hot air blower 22; the box body 15 is arranged on the inner wall of the shell 1, and an air outlet is formed towards the cotton cloth direction; the air outlet plate 16 is arranged on an air outlet of the box body 15, and an air outlet hole 21 is formed in the air outlet plate 16; the detachable filter screen 17 is arranged at the air inlet end of the box body 15; the air guide 20 is arranged between the air outlet plate 16 and the filter screen 17; the air outlet end of the air heater 22 is communicated with the air inlet end of the box body 15.

In a specific embodiment, a water outlet pipe 14 is arranged at the bottom of the water collecting tank 12; the outlet pipe 14 extends out of the housing 1.

In a specific embodiment, a clamping groove 18 is arranged inside the box body 15; the filter screen 17 is connected with the box body 15 through a clamping groove 18 in a clamping mode.

In a specific embodiment, a fixing screw 19 is arranged on the mounting end of the filter screen 17; the fixing screw 19 is screwed with the filter screen 17 and the box body 15.

In a specific embodiment, the air outlet plate 16 is disposed obliquely and parallel to the cotton cloth in the air blowing direction.

In a particular embodiment, the collating assembly 8 includes an upper mounting plate 23, a lower mounting plate 24, a collating pad 25, a tension member 26, and a mounting bar 27; the upper mounting plate 23 is arranged inside the shell 1 through a mounting rod 27; the lower mounting plate 24 is arranged right below the upper mounting plate 23; the arrangement pads 25 are arranged in two groups, and the two groups of arrangement pads 25 are respectively positioned on the opposite ends of the upper mounting plate 23 and the lower mounting plate 24; the tensioning pieces 26 are provided with a plurality of groups, the groups of tensioning pieces 26 are respectively positioned at the front side and the rear side of the arranging pad 25, the upper end of each tensioning piece 26 is connected with the upper mounting plate 23, and the lower end of each tensioning piece 26 is connected with the lower mounting plate 24.

In a particular embodiment, the tension member 26 is a return spring.

In a particular embodiment, the water vapor recovery assembly 9 comprises a suction fan 29, a vent pipe 30 and a condensation tank 28; the air exhaust end of the exhaust fan 29 is communicated with the shell 1, and the air outlet end of the exhaust fan 29 is communicated with one end of the vent pipe 30; the other end of the vent pipe 30 is communicated with the condensation tank 28.

In a specific embodiment, a humidity sensor is arranged inside the casing 1; the humidity sensor is in communication connection with the suction fan 29.

According to the invention, cotton cloth to be dewatered starts from a discharge roller 2 and sequentially passes through a first dewatering component 3, an upper positioning roller 4, a lower positioning roller 5, a second dewatering component 6 and a finishing component 8 and is finally received by a material receiving roller 7, in the process, the first dewatering component 3 acts firstly, an upper extrusion roller 10 and a lower extrusion roller 11 extrude the wet cotton cloth, the extruded water and the water adhered to the lower extrusion roller 11 are absorbed by a water absorption sponge cushion 13 and flow into a water collecting tank 12 to realize primary dewatering, then the second dewatering component 6 acts, hot air sent out by a hot air blower 22 is dedusted by a filter screen 17, is dispersed by an air guide 20 and flows out from an air outlet 21, and the front and back surfaces of the cotton cloth are dried by the action of the hot air to realize secondary dewatering. The invention has various dehydration modes, good dehydration effect, time and labor waste and simple and convenient operation, and is different from the traditional manual drying dehydration.

Cotton dehydration aftertreatment subassembly 8 effect, the cotton passes between two sets of arrangement pads 25, and straining piece 26 effect makes two sets of arrangement pads 25 and the two sides in close contact with of cotton, glues the dust and the debris on covering the cotton surface to make it stiff and wide, improve the quality of cotton.

In the whole dehydration process, a large amount of water vapor is generated, the humidity in the shell 1 is monitored by the humidity sensor, the water vapor recovery assembly 9 acts, the exhaust fan 29 selects different air draft intensities according to the humidity condition, and the water vapor enters the condensing box 28 to be condensed into water. The water in the condensation tank 28 and the water collecting tank 12 can be recycled, thereby saving energy and protecting environment.

After the filter screen 17 is used for a period of time, the fixing screws 19 are removed, and the filter screen 17 can be taken down for replacement, so that the mesh is prevented from being blocked and the dehydration effect is prevented from being influenced.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.