阅读说明：本技术 一种方便固定齿轮轴淬火的工装 (A kind of tooling for facilitating fixed gear shaft to quench ) 是由 王世民 于 2019-10-08 设计创作，主要内容包括：本发明提供基于一种方便固定齿轮轴淬火的工装,包括汽缸,压紧块,支架机构,固定板,挂钩和锁紧螺母；所述固定机构为单独活动组件,可同时固定夹紧五件工件,且固定机构通过挂钩可悬挂与热处理炉内支架上,而且固定机构夹紧工件时平放在支架机构上；所述工件位于固定机构的活动固定板和固定板的之间支架机构的V型块上,采用将工件放置在定位性能高的V型块上,一次性放置装夹五件,利用气缸的推力将工件夹紧,然后通过一侧的锁紧螺母将工件G两侧固定板锁紧,方便快捷,定位准确,节省时间,提高劳动效率。(The present invention is provided based on a kind of tooling for facilitating fixed gear shaft to quench, including cylinder, compact heap, bracket institution, fixed plate, hook and locking nut；The fixed mechanism is independent movable component, can fix to clamp five workpiece simultaneously, and fixed mechanism can be hung by hook on heat-treatment furnace inner support, and when fixed mechanism clamps workpiece lies on bracket institution；The workpiece is located between the activity fixed plate and fixed plate of fixed mechanism on the V-block of bracket institution, it is placed on the high V-block of positioning performance using by workpiece, it is disposable to place clamping five, using the thrust of cylinder by Workpiece clamping, then workpiece G two sides fixed plate is locked by the locking nut of side, convenient and efficient, accurate positioning, the time is saved, is improved labor efficiency.)

1. based on a kind of tooling for facilitating fixed gear shaft to quench, it is characterised in that: including cylinder (1), fixed mechanism (3)；Institute It states cylinder (1) to be mounted on bracket institution (2) by nut, and cylinder (1) is connect with external air source；Described and cylinder (1) Mandril pass through guide plate (203) movable span of bracket institution (2), and compact heap (101) is mounted on cylinder (1) by nut On mandril；The fixed mechanism (3) is independent movable component, can fix to clamp five workpiece simultaneously, and fixed mechanism (3) passes through Hook (305) can hang on heat-treatment furnace inner support, and fixed mechanism (3) clamp workpiece when lie in bracket institution (2) On；The workpiece is located at the V of bracket institution (2) between the activity fixed plate (301) of fixed mechanism (3) and fixed plate (304) On type block (207), the left side of the fixed mechanism (3) is by plate (204) bracketing and the positioning of being fixedly clamped on the left of bracket institution (2) It is fixed, and the right side of fixed mechanism (3) is by guide plate (203) bracketing of bracket institution (2), and the right side of fixed mechanism (3) It is connected with the compact heap (101) of cylinder (1)；The bracket institution (2) is equipped with positioned at the movable fixed of fixed mechanism (3) Left and right between plate (301) and fixed plate (304) is symmetrically divided into five groups of V-blocks (207) two-by-two, and V-block (207) can control It is mobile.

2. as described in claim 1 based on the tooling for facilitating fixed gear shaft to quench, it is characterised in that: the fixed mechanism (3) For block form structural assemblies, and fixed plate (304) and the activity fixed plate (301) on right side pass through and lead on the left of fixed mechanism (3) It is connected to bar (303), and guide rod (303) is symmetrical two；The guide rod (303) and fixed plate (304) Junction is connected and fixed with the nut for being arranged on fixed plate (301) two sides, and guide rod (303) and activity fixed plate (301) Junction use be located at activity fixed plate (301) on the outside of locking nut (306) connect；The fixed plate of the fixed mechanism (3) (304) and activity fixed plate (301) is mounted on five uniformly distributed locating centres (302) of array, and fixed plate (304) and activity The locating centre (302) of fixed plate (301) is opposite two-by-two to form five groups；And the locating centre (302) of activity fixed plate (301) It can be moved left and right with activity fixed plate (301), hook is installed among the outside of the fixed plate (301) of the fixed mechanism (3) (305), and hook (305) can be placed in the groove of the plate that is fixedly clamped (204) of bracket institution (2).

3. the tooling for facilitating fixed gear shaft to quench as described in claim 1, it is characterised in that: fixed mechanism (3) are consolidated Fixed board (304) and activity fixed plate (301) are long plate body, and in the broad side surface of fixed plate (304) and activity fixed plate (301) Between be equipped with array it is uniformly distributed five at top mounting hole, and broad side surface both ends of fixed plate (304) and activity fixed plate (301) It is equipped with guide fixing hole；The guide rod (303) is cylindrical body, and the both ends of guide rod (303) are equipped with screw thread；The positioning Top (302) are the cylindrical body of step, and the outboard end of locating centre (302) is pointed for circular cone, and locating centre (302) Inner end be carefully with the cylindrical body of outer circle.

4. as described in claim 1 based on the tooling for facilitating fixed gear shaft to quench, it is characterised in that: the bracket institution (2) I-shape construction sub-assembly, and the guide plate (203) of bracket institution (2) and air cylinder fixed plate (202) are located on the upside of bottom plate (201) The right side in face, and the plate that is fixedly clamped (204) of bracket institution (2) is located at the left side of bottom plate (201) upper side；The timbering machine The be fixedly clamped bottom of plate (204) of the guide plate (203) of structure (2), air cylinder fixed plate (202) is connect with bottom plate (201), and is oriented to Plate (203) and air cylinder fixed plate (202) can move left and right；The centre of the bracket institution (2) is equipped with bilateral symmetry and divides two-by-two The V-block (207) of group, and workpiece is installed on V-block (207)；V-block (207) bottom of the bracket institution (2) and bottom plate (201) it is connected and fixed, and V-block (207) can move left and right；The cylinder (1) is mounted on air cylinder fixed plate by bolt (202) on, and the movable mandril of cylinder (1) is located in the jogger hole of air cylinder fixed plate (202)；The air cylinder fixed plate (202) Jogger hole and guide plate (203) movable span it is concentric, and the cylinder activity mandril of cylinder (1) simultaneously be located at guide plate (203) Movable span and air cylinder fixed plate (202) jogger hole in.

5. as described in claim 1 based on the tooling for facilitating fixed gear shaft to quench, it is characterised in that: the bracket institution (2) Bottom plate (201) be long plate body, and the left side of the bottom surface in the wide face of bottom plate (201) be equipped with ten inverted T-shapeds elongated slot V-block sliding slot (206) connection two sides, and the right side of the bottom surface in the wide face of bottom plate (201) is equidirectional with V-block sliding slot (206) equipped with two Guide chute (205)；The V-block (207) of the bracket institution (2) is installed on V-block sliding slot by cylinder head bolt (208) (206) in, and the guide plate (203) of bracket institution (2) and air cylinder fixed plate (202) are installed by cylinder head bolt (208) In guide chute (205), the V-block (207), guide plate (203) and air cylinder fixed plate (202) pass through cylinder head bolt (208) adjustment position and fixation in V-block sliding slot (206) and guide chute (205).

6. as described in claim 1 based on the tooling for facilitating fixed gear shaft to quench, it is characterised in that: the plate that is fixedly clamped (204) and guide plate (203) be L-type is long plate body, and the broad side surface of guide plate (203) is equipped with movable span, and clamps solid Fixed board is not provided with U-type groove on (204)；Air cylinder fixed plate (202) broad side surface is equipped with the long plate body of jogger hole；The V-block (207) top is the block of V-structure.

Technical field

The invention belongs to tooling and fixture technical field, more specifically, in particular to facilitate fixed gear shaft based on a kind of The tooling of quenching.

Background technique

With machine-building process development, for fixing processing object, it is allowed to quick-clamping, one time multi-quantity picks and places, special Be not heat treatment process, need disposably to be put into many workpiece of quantity and handled, convenient for clamping pick and place frock clamp not Can be short, optimization clamping process is to improve the important means of production efficiency, is to mention how using frock clamp optimization process The measure of high enterprise competitiveness, the production of especially nonstandard frock clamp, the even more important process of enterprise；Low frock making Expense is the first choice of enterprise using current material, has reached the purpose that consumption reduction mentions energy.

Based on above-mentioned: existing gear shaft quenching tooling is hung in the presence of stacking processing or binding in Equipment for Heating Processing is directly placed into Hanging over processing, treatment process in equipment causes Surface heat-treatent uneven, and pick-and-place causes secondary injury, part tooling people to workpiece Work is clamped and suspended too slow, the problem of wasting time, cause the passage of resource, bring loss to enterprise.

Then, it in view of this, being studied improvement for existing gear shaft quenching tool structure and missing, provides and is based on A kind of tooling for facilitating fixed gear shaft to quench, to achieve the purpose that with more more practical value.

Summary of the invention

In order to solve the above technical problem, the present invention provides based on it is a kind of facilitate fixed gear shaft quench tooling to solve In the presence of being directly placed into, the interior stacking of Equipment for Heating Processing is handled existing gear shaft quenching tooling or binding is hung and handled in equipment, place Reason process causes Surface heat-treatent uneven, picks and places and causes secondary injury to workpiece, and tooling artificial clamping suspension in part is too slow, wave It is time-consuming, the problem of causing the passage of resource, bring loss to enterprise.

The present invention is based on the purposes and effect of a kind of tooling for facilitating fixed gear shaft to quench, by technological means in detail below Reached:

It is solid based on a kind of tooling for facilitating fixed gear shaft to quench, including cylinder, compact heap, bracket institution, bottom plate, cylinder Fixed board, guide plate, be fixedly clamped plate, guide chute, V-block sliding slot, V-block, cylinder head bolt, fixed mechanism, and activity is fixed Plate, locating centre, guide rod, fixed plate, hook and locking nut；The cylinder is mounted on bracket institution by nut, and Cylinder is connect with external air source；Described and cylinder mandril passes through the guide plate movable span of bracket institution, and compact heap passes through Nut is mounted on the mandril of cylinder；The fixed mechanism is independent movable component, can fix to clamp five workpiece simultaneously, and solid Determine mechanism by hook can hang on heat-treatment furnace inner support, and fixed mechanism clamp workpiece when lie in bracket institution On；The workpiece is located between the activity fixed plate and fixed plate of fixed mechanism on the V-block of bracket institution, the fixed machine The left side of structure is by plate bracketing and the positioning fixation of being fixedly clamped on the left of bracket institution, and the right side of fixed mechanism is by bracket institution Guide plate bracketing, and the compact heap of the right side of fixed mechanism and cylinder connects；The bracket institution, which is equipped with, to be located at admittedly Determine the left and right between the activity fixed plate of mechanism and fixed plate and be symmetrically divided into five groups of V-blocks two-by-two, and V-block can control shifting It is dynamic.

Further: the fixed mechanism is block form structural assemblies, and fixed plate and right side on the left of fixed mechanism Activity fixed plate is connected by guide rod, and guide rod is symmetrical two；The connection of the guide rod and fixed plate Place is connected and fixed with the nut for being arranged on fixed plate two sides, and the junction of guide rod and activity fixed plate is used positioned at movable solid Locking nut connects on the outside of fixed board；The fixed plate and activity fixed plate of the fixed mechanism be mounted on array uniformly distributed five it is fixed Position is top, and the locating centre of fixed plate and activity fixed plate forms five groups relatively two-by-two；And the positioning top of activity fixed plate Point can be moved left and right with activity fixed plate, hook is equipped among the outside of the fixed plate of the fixed mechanism, and hook can be put It sets in the groove for being fixedly clamped plate of bracket institution.

Further: the fixed plate and activity fixed plate of the fixed mechanism are long plate body, and fixed plate and activity are solid Be equipped among the broad side surface of fixed board array it is uniformly distributed five at top mounting hole, and the broad side surface of fixed plate and activity fixed plate Both ends are equipped with guide fixing hole；The guide rod is cylindrical body, and the both ends of guide rod are equipped with screw thread；The locating centre is The cylindrical body of step, and the outboard end of locating centre be circular cone it is pointed, and locating centre inner end be carefully with the circle of outer circle Cylinder.

It is further: the bracket institution I-shape construction sub-assembly, and the guide plate and air cylinder fixed plate of bracket institution The plate that is fixedly clamped positioned at the right side of bottom plate upper side, and bracket institution is located at the left side of bottom plate upper side；The timbering machine The be fixedly clamped bottom of plate of the guide plate of structure, air cylinder fixed plate is connect with bottom plate, and guide plate and air cylinder fixed plate can control shifting It is dynamic；The centre of the bracket institution is equipped with the V-block that bilateral symmetry is grouped two-by-two, and workpiece is installed on V-block；The branch V-block bottom and the bottom plate of frame mechanism are connected and fixed, and V-block can move left and right；The cylinder is mounted on gas by bolt In cylinder fixed plate, and the movable mandril of cylinder is located in the jogger hole of air cylinder fixed plate；The jogger hole of the air cylinder fixed plate with The movable span of guide plate is concentric, and the cylinder activity mandril of cylinder is located at the movable span of guide plate and the top of air cylinder fixed plate simultaneously In rod aperture.

Further: the bottom plate of the bracket institution is long plate body, and the left side of the bottom surface in the wide face of bottom plate is equipped with ten The elongated slot V-block sliding slot connection two sides of inverted T-shaped, and the right side of the bottom surface in the wide face of bottom plate is same with V-block sliding slot equipped with two The guide chute in direction；The V-block of the bracket institution is installed in V-block sliding slot by cylinder head bolt, and timbering machine The guide plate and air cylinder fixed plate of structure are installed in guide chute by cylinder head bolt, and the V-block, guide plate and cylinder are solid Fixed board adjusts position and fixation by cylinder head bolt in V-block sliding slot and guide chute.

It is further: it is described to be fixedly clamped plate and guide plate be L-type is long plate body, and the broad side surface of guide plate is equipped with and lives Dynamic hole, and U-type groove is not provided on the plate that is fixedly clamped；The air cylinder fixed plate broad side surface is equipped with the long plate body of jogger hole；The V Type block top is the block of V-structure.

Compared with prior art, the invention has the following beneficial effects:

According to the improvement for comparing existing gear shaft quencher and putting into row, a kind of tooling for facilitating fixed gear shaft to quench compared with Compare common gear shaft quenching tooling more rationally, this kind facilitates the tooling of fixed gear shaft quenching by using by workpiece G is placed on the high V-block of positioning performance, and the disposable clamping quantity of the workpiece G of consideration is excessive, and the physical strength to operator is a weight Lossy is the labor intensity of single, disposable to place clamping five, clamps workpiece G using the thrust of cylinder, then passes through The locking nut of side locks workpiece G two sides fixed plate, and workpiece G combination is successively then hung on other brackets using suspension hook On, convenient and efficient, the time is saved in accurate positioning, improves labor efficiency, it is sent into Equipment for Heating Processing after bracket overworks workpiece, It is the centre bore for utilizing the both ends workpiece G due to clamping, 360 ° of other positions workpiece G are completely attached to processing source, and perfection reaches work The heat treatment requirements of part after the completion of processing, take out workpiece G combination, are placed on bracket institution, locking nut is unclamped, by workpiece G It removes, continues to use fixed mechanism, reuse, lower cost, while the damage of the workpiece avoided.

Detailed description of the invention

Fig. 1 is the isometric view of gear shaft quenching tooling of the present invention.

Fig. 2 is the schematic front view of gear shaft quenching tooling of the present invention.

Fig. 3 is the schematic top plan view of gear shaft quenching tooling of the present invention.

Fig. 4 is the elevational schematic view of gear shaft quenching tooling of the present invention.

Fig. 5 is the bracket institution combination diagram of gear shaft quenching tooling of the present invention.

Fig. 6 is the schematic diagram of the fixed mechanism combination of gear shaft quenching tooling of the present invention.

In figure, the corresponding relationship of component names and accompanying drawing number are as follows:

1, cylinder；101, compact heap；2, bracket institution；201, bottom plate；202, air cylinder fixed plate；203, guide plate；204, Be fixedly clamped plate；205, guide chute；206, V-block sliding slot；207, V-block；208, cylinder head bolt；3, fixed mechanism； 301, activity fixed plate；302, locating centre；303, guide rod；304, fixed plate；305, it links up with；306 and locking nut.

Specific embodiment

Embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples.Following embodiment is used for Illustrate the present invention, but cannot be used to limit the scope of the invention.