阅读说明：本技术 带有活动支撑的混凝土预制构件生产系统 (Concrete prefabricated element production system with movable supporting ) 是由 杨松 杨晓 杨超 杨建中 于 2019-08-06 设计创作，主要内容包括：本发明涉及一种带有活动支撑的混凝土预制构件生产系统,涉及装配式建筑配件生产技术领域,搭建于装配式建筑的施工现场,包括：立柱、横梁、托辊、模台板、浇筑框、驱动机构和升降式移动平台；立柱设置有四根,横梁固定安装于相邻立柱之间；托辊设置有多个,托辊的两端转动安装于相对立的两根横梁上,模台板设置有多块且分别搁置于同一水平高度的托辊上,驱动机构驱使托辊正、反转动以带动模台板进、出；浇筑框固定于模台板的上表面；升降式移动平台位于立柱的旁侧以用于承接被输送出的模台板。本发明具有结构牢固、可直接在施工现场搭建且占地面积小、无需远距离运输预制构件、生产效率高的效果。(The concrete prefabricated element production system with movable supporting that the present invention relates to a kind of, it is related to assembled architecture accessory production technical field, it builds in the construction site of assembled architecture, comprising: column, carrying roller, die station plate, pours frame, driving mechanism and lift mobile platform at crossbeam；Column is provided with four, and crossbeam is fixedly installed between adjacent columns；Carrying roller is provided with multiple, and the both ends of carrying roller are rotatablely installed on opposed two crossbeams, and die station plate is provided with muti-piece and is held on the carrying roller of same level height respectively, driving mechanism drive the positive and negative rotation of carrying roller with drive die station plate into and out of；Pour the upper surface that frame is fixed on die station plate；Lift mobile platform is located at the side of column for accepting the die station plate being conveyed out.The present invention have the effect of sound construction, can directly build at the construction field (site) and occupied area it is small, without long distance transportation prefabricated components, high production efficiency.)

1. a kind of concrete prefabricated element production system with movable supporting, which is characterized in that build in assembled architecture Construction site, comprising: column (1), carrying roller (3), die station plate (4), pours frame (5), driving mechanism (6) and lift at crossbeam (2) Mobile platform (10)；

The column (1) is provided with four and is located at four corners arrangement of a rectangle, and the crossbeam (2) is fixedly installed in Between the adjacent column (1), four high crossbeams (2) of same level surround a rectangle frame, and the rectangle frame is provided with Multiple and upper and lower arranged for interval；

The carrying roller (3) is provided with multiple and parallel interval and arranges, the both ends of the carrying roller (3) are rotatablely installed in the rectangle frame In on opposed two crossbeams (2), the die station plate (4) is provided with muti-piece and is held on same level height respectively On the carrying roller (3), the driving mechanism (6) drive the carrying roller (3) it is positive and negative rotation with drive the die station plate (4) into, Out；

The upper surface of the die station plate (4) is smooth, it is several it is described pour frame (5) be fixed on the upper surface of the die station plate (4) with The cavity that pours of concrete prefabricated element is formed, the height for pouring frame (5) is less than the layer between the adjacent die station plate (4) Between height；

The lift mobile platform (10) is located at the side of column (1) with for accepting the die station plate (4) being conveyed out, described Lift mobile platform (10) can freely roll on the ground and its continuing surface can be freely lifted.

2. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described Lift mobile platform (10) includes: support frame (101), support roller (102) and supporting leg；

The support roller (102) is provided with more and rolling assembling on the support frame (101), the support frame (101) Periphery is provided with the chimb of die station plate (4) described in baffle, and the supporting leg is provided with four and is respectively arranged in the support frame (101) bottom four corners；

The supporting leg includes: sleeve (103), the first oil cylinder (104), the second oil cylinder (105) and idler wheel (106), and described first Oil cylinder (104) is installed in the sleeve (103) and its output shaft is arranged upwards, and the output shaft of first oil cylinder (104) connects It is connected to the bottom of the support frame (101), second oil cylinder (105) is installed in the sleeve (103) and its output is axial Lower arrangement, the idler wheel (106) are installed on the bottom of the output shaft of second oil cylinder (105), the second oil cylinder (105) band The idler wheel (106) is moved to be hidden in the sleeve (103) or stretch out from the bottom of the sleeve (103).

3. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described Driving mechanism (6) includes: driving motor (61), driving gear (62), driven gear (63) and drive mechanism (64),

The output shaft of the driving motor (61) drives driving gear (62) rotation, and the driven gear (63) is fixed on one The end of the carrying roller (3), the driving gear (62) and the driven gear (63) are meshed, and the drive mechanism (64) sets Between the end of the carrying roller (3) of same level height and realize transmission purpose.

4. the concrete prefabricated element production system according to claim 3 with movable supporting, which is characterized in that described Drive mechanism (64) includes: chain (641) and transmission gear (642), and the transmission gear (642) is equipped with multiple and installs respectively In the same side end of the carrying roller (3), the chain (641) mutually assembles realization transmission with multiple transmission gears (642).

5. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described The main body of die station plate (4) is spliced by muti-piece aluminum alloy pattern plate (41), is fixed between the adjacent aluminum alloy pattern plate (41) by bolt group Connection.

6. the concrete prefabricated element production system according to claim 5 with movable supporting, which is characterized in that described Die station plate (4) further includes more support keels (42), and the support keel (42) and the lower surface of the aluminum alloy pattern plate (41) are fixed Connection, the support keel (42) are horizontally disposed and perpendicular to the carrying roller (3).

7. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described It pours frame (5) You Duogen angle steel (51) to be welded, offers multiple U-lags (511) at the top of the angle steel (51).

8. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that described It is disposed with protective plate (7) on the outside of the both ends of carrying roller (3), corresponding two columns are fixed in the two sides of the protective plate (7) (1) on, the protective plate (7) offers multiple ventilation holes (71).

9. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that also wrap Include: water spraying mechanism (8), the water spraying mechanism (8) include: water pipe (81), branch pipe (82) and spray head (83),

The column (1) is internally provided with cavity, and the water pipe (81) of external high-pressure water, institute are equipped in the cavity It states water pipe (81) and is communicated with multiple branch pipes (82), the branch pipe (82) is stretched out from the inside of the column (1), the spray head (83) it is installed on the one end of the branch pipe (82) far from the water pipe (81), the spray head (83) is located at adjacent two pieces of die station To spray water to corresponding concrete prefabricated element between plate (4).

10. the concrete prefabricated element production system according to claim 1 with movable supporting, which is characterized in that also Include: position-limit mechanism (9), the position-limit mechanism (9) is installed on the column (1), for the die station plate (4) carry out every Gear is to prevent the die station plate (4) from arbitrarily sliding, and the die station plate (4) can normally be driven after position-limit mechanism (9) unlock Into and out of；

The position-limit mechanism (9) includes: perpendicular bar (91), sliding bar (92) and pull ring (93), and the perpendicular bar (91) is located at institute It states column (1) to arrange close to the side of the die station plate (4), the sliding bar (92) is provided with two and is respectively arranged on described perpendicular Top, the bottom of bar (91), the sliding bar (92) is horizontally disposed and is arranged in the column (1), and the pull ring (93) sets In the one end of the sliding bar (92) far from the perpendicular bar (91), the pull ring (93) is located at the column (1) far from described The side of die station plate (4) is arranged.

Technical field

The present invention relates to assembled architecture accessory production technical fields, more particularly, to a kind of coagulation with movable supporting Native prefabricated components production system.

Background technique

In assembled architecture process of construction, it usually needs poured building body in advance, then cooperated diversified Concrete prefabricated element (such as specification different laminated floor slab) is built.Based at this stage, prefabricated components are all in factory It is produced, then according to the demand in Specific construction place, ready-made prefabricated components is transported into corresponding place.

And the transport of prefabricated components has been increasingly becoming an old, big, difficult problem in industry, is mainly reflected in following Several aspects: haulage vehicle investment is big, route selection is difficult, in transportational process prefabricated components be easy to collide with and damage, prefabricated structure Transition is had bad luck time-consuming and laborious after part is shown up, and the cost that these problems virtually result in assembled architecture greatly increases, and current Have since construction site needs the various materials of other side, land area is than relatively limited, so few produce at the construction field (site) The way of prefabricated components is processed, so have much room for improvement.

Summary of the invention

The purpose of the present invention one is to provide a kind of concrete prefabricated element production system with movable supporting, has structure Securely, can directly build at the construction field (site) and occupied area it is small, without long distance transportation prefabricated components, high production efficiency it is excellent Point.

Above-mentioned purpose one of the invention has the technical scheme that a kind of coagulation with movable supporting Native prefabricated components production system is built in the construction site of assembled architecture, comprising: column, carrying roller, die station plate, pours crossbeam Frame, driving mechanism and lift mobile platform；

The column is provided with four and is located at four corners arrangement of a rectangle, and the crossbeam is fixedly installed in adjacent institute It states between column, four high crossbeams of same level surround a rectangle frame, and the rectangle frame is provided with multiple and between the upper and lower Every arrangement；

The carrying roller is provided with multiple and parallel interval and arranges, the both ends of the carrying roller are rotatablely installed opposite in the rectangle frame On two vertical crossbeams, the die station plate is provided with muti-piece and is held on the carrying roller of same level height respectively, The driving mechanism drive the carrying roller it is positive and negative rotation with drive the die station plate into and out of；

The upper surface of the die station plate is smooth, several described to pour frame and be fixed on the upper surface of the die station plate to form concrete Prefabricated components pour cavity, and the height for pouring frame is less than the interfloor height between the adjacent die station plate；

The lift mobile platform is located at the side of column so that for accepting the die station plate being conveyed out, the lift is mobile Platform can freely roll on the ground and its continuing surface can be freely lifted.

By using above-mentioned technical proposal, the main body of the production system first is built by muti-piece die station plate and column, It is rendered as tridimensional structure, can be used for pouring between adjacent die station plate, curing concrete prefabricated components, occupied area compares It is small, and then the production system can be directly built on construction site, a large amount of areas of construction site will not be occupied, because This makes molding concrete prefabricated element and can use on the spot, is not necessarily to long distance transportation prefabricated components, and then effectively prevent Following problem: haulage vehicle investment is big, route selection is difficult, prefabricated components are easy to collide with and damage, in advance in transportational process Transition is had bad luck time-consuming and laborious after component processed is shown up；Beam engagement carrying roller and die station plate is effectively supported simultaneously, and can be with Making to reserve enough interfloor heights between adjacent die station plate, for structure than stronger, what mating die platen upper surface was fixed pours frame, Staff can star driving mechanism to drive carrying roller to rotate, and so as to come out die station strip, then staff can To build reinforcing bar, truss in frame pouring, then needing to wait concrete prefabricated element to casting concrete in frame is poured again When curing molding and maintenance, it is again turned on driving mechanism to drive carrying roller to rotate backward, so as to which die station strip is entered, than The time is relatively saved, production efficiency is higher；And operation is more convenient, flexible, and staff is by controlling corresponding driving mechanism The concrete prefabricated element of the corresponding number of plies can be brought out at any time, be transported by opening and closing, conveniently check that maintenance state and lifting are solid Change molding concrete prefabricated element；It needs when concrete prefabricated element is shifted in the construction site of assembled architecture, lift Mobile platform can drive its continuing surface to go up and down to desired height, and die station plate then can be in the process that driven-mechanism transfers out In be gradually transitioned on the continuing surface of lift mobile platform, then staff drives lift mobile platform to roll on the ground It is dynamic, it is very convenient, be conducive to lifting construction efficiency.

The present invention is further arranged to, and the lift mobile platform includes: support frame, support roller and supporting leg；

The support roller is provided with more and rolling assembling on the support frame, and the periphery of the support frame is provided with baffle institute The chimb of die station plate is stated, the supporting leg is provided with four and is respectively arranged in the bottom four corners of the support frame；

The supporting leg includes: sleeve, the first oil cylinder, the second oil cylinder and idler wheel, and first oil cylinder is installed in the sleeve And its output shaft is arranged upwards, the output shaft of first oil cylinder is connected to the bottom of the support frame, the second oil cylinder peace Loaded in the sleeve and its output shaft is arranged downwards, the idler wheel is installed on the bottom of the output shaft of second oil cylinder, institute Stating the second oil cylinder drives the idler wheel to be hidden in the sleeve or stretch out from the bottom of the sleeve.

By using above-mentioned technical proposal, when the first cylinder efficient, can drive support frame, support roller lifting, so as to By controlling the working condition of the first oil cylinder, support roller can be driven to the height of respective mode platen, to facilitate undertaking die station Plate；When needing the lift mobile platform to consolidate relative to ground, the second oil cylinder is driven in idler wheel retraction sleeve, the bottom of sleeve Portion is directly contacted with ground, so that the lift mobile platform is difficult to slide；The lift mobile platform is being needed to need on ground When rolling on face to shift die station plate, concrete prefabricated element, the second oil cylinder drives the bottom of idler wheel retraction stretching sleeve, sleeve Bottom mutually separated with ground and idler wheel is directly contacted with ground, so that the lift mobile platform facilitates promotion, transfer；Simultaneously The design of support roller facilitates die station plate to slide into, skid off in support frame, and support frame then limits die station plate with good barrier Effect, to prevent die station plate from falling on the ground.

The present invention is further arranged to, and the driving mechanism includes: driving motor, driving gear, driven gear and transmission Structure,

The output shaft of the driving motor drives the driving gear rotation, and the driven gear is fixed on the end of a carrying roller Portion, the driving gear and the driven gear are meshed, and the drive mechanism is set to the carrying roller of same level height Between end and realize transmission purpose.

By using above-mentioned technical proposal, its output shaft will drive driving gear rotation, driving tooth when driving motor works Wheel drives driven gear to rotate again, and driven gear can drive carrying roller connected to it to rotate, due to passing through biography between carrying roller Dynamic structure realizes linkage, transmission, and all carrying rollers that same level height can be realized are synchronized together, rotate in same direction, and die station plate is put By the effect of frictional force when setting thereon, carrying roller drive die station plate into and out of, thus during producing concrete prefabricated element, Construction early period, mid-term observation maintenance, later period lifting is facilitated to take out, and the driving mechanism structure is stable, manipulation is simple.

The present invention is further arranged to, and the drive mechanism includes: chain and transmission gear, and the transmission gear is equipped with more Same side end that is a and being respectively arranged in the carrying roller, the chain mutually assemble realization transmission with multiple transmission gears.

By using above-mentioned technical proposal, chain and transmission gear are used cooperatively, and are installed, are dismantled fairly simple, maintenance side And stable transmission just,.

The present invention is further arranged to, and the main body of the die station plate is spliced by muti-piece aluminum alloy pattern plate, the adjacent aluminum dipping form It is fixedly connected between plate by bolt group.

By using above-mentioned technical proposal, aluminum alloy pattern plate and the bolt group accessory the most common as construction site are taken Material is very convenient, cost is relatively low, and staff is without training the skilled assembly and disassembly of energy, the mould assembled by aluminum alloy pattern plate Platen structure can arbitrarily be assembled according to the size of concrete prefabricated element using the aluminum alloy pattern plate of different number also than stronger At corresponding size, staff can gather materials on the spot, the quick assembled formation die station plate.

The present invention is further arranged to, and the die station plate further includes more support keels, the support keel and the aluminium The lower surface of template is fixedly connected, and the support keel is horizontally disposed and perpendicular to the carrying roller.

By using above-mentioned technical proposal, installing keel can be enhanced the structural strength of die station plate, so as to make weight it is big, Bulky concrete prefabricated element.

The present invention is further arranged to, and the frame that pours is welded by more angle steel, is offered at the top of the angle steel Multiple U-lags.

By using above-mentioned technical proposal, angle steel materials are convenient, purchase is cheap, and can be very by modes such as welding Angle steel is steadily fixed on to the upper surface of die station plate, since the periphery of general concrete prefabricated components has the reinforcing bar stretched, U The design of shape slot can be convenient staff before casting concrete and put reinforcing bar, and cooperates limit of the U-lag to reinforcing bar Cured concrete prefabricated element offset can be effectively prevented in effect.

The present invention is further arranged to, and protective plate is disposed on the outside of the both ends of the carrying roller, and the two sides of the protective plate are solid Due on corresponding two columns, the protective plate offers multiple ventilation holes.

By using above-mentioned technical proposal, protective plate has certain protective effect to driving mechanism, is also possible to prevent work Make personnel arbitrarily to touch driving mechanism and generate safety problem, the design of ventilation hole is conducive to air circulation, thus in concrete During prefabricated components curing molding, maintenance, ventilation effect is more preferable, and shaping efficiency is higher, maintenance effect is more preferable.

The present invention is further arranged to, further includes: and water spraying mechanism, the water spraying mechanism include: water pipe, branch pipe and spray head,

The column is internally provided with cavity, and the water pipe of external high-pressure water, the water pipe are equipped in the cavity Multiple branch pipes are communicated with, the branch pipe is stretched out from the inside of the column, and the spray head is installed on the branch pipe far from institute One end of water pipe is stated, the spray head is located between the adjacent two blocks die station plates to spray water to corresponding concrete prefabricated element.

Work is inevitably needed during concrete prefabricated element curing molding, maintenance by using above-mentioned technical proposal Make personnel to sprinkle water to concrete prefabricated element, but due to the presence of die station plate, watering work can be more troublesome, and water spraying mechanism It then just can solve the difficult problem of watering；External high-pressure water can be distributed in each branch pipe along water pipe, then It is sprayed from spray head, water can be poured to concrete prefabricated element more accurately.

The present invention is further arranged to, further includes: position-limit mechanism, the position-limit mechanism are installed on the column, are used for Barrier is carried out to prevent the die station plate from arbitrarily sliding to the die station plate, the die station plate can be just after the position-limit mechanism unlock Often driven into and out of.

By using above-mentioned technical proposal, during concrete prefabricated element curing molding, maintenance, position-limit mechanism pair The side of die station plate has certain spacing barrier effect, so that die station plate is difficult to being intended to slide on carrying roller, structure is more steady Dingan County is complete, when die station plate being needed to slide into, skid off, unlocks position-limit mechanism.

The present invention is further arranged to, and the position-limit mechanism includes: perpendicular bar, sliding bar and pull ring；

The perpendicular bar is located at the column and arranges close to the side of the die station plate, and the sliding bar is provided with two and difference Set on top, the bottom of the perpendicular bar, the sliding bar is horizontally disposed and is arranged in the column, and the pull ring is set to described The one end of sliding bar far from the perpendicular bar, the pull ring are located at the column and arrange far from the side of the die station plate.

By using above-mentioned technical proposal, pull ring facilitates staff to apply motive force, so as to push sliding bar Move horizontally, and then drive perpendicular bar far from perhaps close to column to realize unlock or barrier state, when unlock perpendicular bar Can retract to guarantee that die station plate is smoothly slided into, skidded off, when barrier perpendicular bar can stretch out to the side of die station plate carry out barrier to prevent Only die station plate arbitrarily slides；It is the position-limit mechanism sound construction, easy to operate.

In conclusion advantageous effects of the invention are as follows:

First, the main body of the production system is built by muti-piece die station plate and column, it is rendered as tridimensional structure, adjacent die station It can be used for pouring between plate, curing concrete prefabricated components, occupied area is smaller, and then can be on construction site The production system is directly built, a large amount of areas of construction site will not be occupied, therefore make molding concrete prefabricated element It can use on the spot, be not necessarily to long distance transportation prefabricated components, and then effectively prevent following problem: haulage vehicle investment Greatly, time-consuming expense is had bad luck in transition after route selection is difficult, prefabricated components are easy to collide with and damage in transportational process, prefabricated components are shown up Power；

Second, beam engagement carrying roller and effectively supporting die station plate, and can make to reserve between adjacent die station plate enough Interfloor height, structure than stronger, mating die platen upper surface it is fixed pour frame, staff can star driving mechanism To drive carrying roller to rotate, so as to come out die station strip, then staff can build reinforcing bar, purlin pouring in frame Then frame, when needing to wait concrete prefabricated element curing molding and maintenance, is opened to casting concrete in frame is poured again again Driving mechanism is opened to drive carrying roller to rotate backward, relatively time-consuming so as to which die station strip is entered, production efficiency is more It is high；

Third, operation is more convenient, flexible, staff corresponds to the opening and closing of driving mechanism by controlling, and will can correspond at any time The concrete prefabricated element of the number of plies brings out, transports, and conveniently checks maintenance state and lifts the concrete prefabricated of curing molding Component；

Fourth, needing when concrete prefabricated element is shifted in the construction site of assembled architecture, lift mobile platform can be driven It moves its continuing surface to go up and down to desired height, die station plate then can gradually be transitioned into liter during driven-mechanism transfers out On the continuing surface of drop formula mobile platform, then staff drives lift mobile platform to roll on the ground, very square Just, be conducive to lifting construction efficiency.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the embodiment of the present invention one；

Fig. 2 is that the embodiment of the present invention one removes the structural schematic diagram after a side protective plate；

Fig. 3 is the structural schematic diagram of supporting leg in the embodiment of the present invention one, is specifically shown with cross-sectional view；

Fig. 4 is the enlarged drawing in Fig. 2 at A；

Fig. 5 is the connection relationship diagram of one central post of the embodiment of the present invention, water spraying mechanism and position-limit mechanism；

Fig. 6 is the structural schematic diagram of die station plate in the embodiment of the present invention one, is specifically shown with partial sectional view；

Fig. 7 is the structural schematic diagram of the embodiment of the present invention two.

Appended drawing reference: 1, column；2, crossbeam；3, carrying roller；4, die station plate；41, aluminum alloy pattern plate；42, support keel；5, it pours Frame；51, angle steel；511, U-lag；6, driving mechanism；61, driving motor；62, driving gear；63, driven gear；64, transmission knot Structure；641, chain；642, transmission gear；7, protective plate；71, ventilation hole；8, water spraying mechanism；81, water pipe；82, branch pipe；83, it sprays Head；9, position-limit mechanism；91, bar is erected；92, sliding bar；93, pull ring；10, lift mobile platform；101, support frame；102, it props up Support roller；103, sleeve；104, the first oil cylinder；105, the second oil cylinder；106, idler wheel.

Specific embodiment

Below in conjunction with attached drawing, invention is further described in detail.