阅读说明：本技术 立体活动式混凝土预制构件生产系统 (Stereo moving formula concrete prefabricated element production system ) 是由 杨松 杨晓 罗红旭 张政 于 2019-08-06 设计创作，主要内容包括：本发明涉及一种立体活动式混凝土预制构件生产系统,涉及装配式建筑领域,搭建于装配式建筑的施工现场,包括：模台板、浇筑框和支撑件；所述模台板设置有多块且竖向间隔叠放,相邻所述模台板之间通过多个所述支撑件进行支撑,所述支撑件与所述模台板之间可拆式装配,所述模台板的上表面平整,所述浇筑框固定于所述模台板的上表面以形成混凝土预制构件的浇筑空腔,所述浇筑框的高度小于相邻所述模台板之间的层间高度。本发明具有结构牢固、可直接在施工现场搭建且占地面积小、无需远距离运输预制构件的效果。(The present invention relates to a kind of stereo moving formula concrete prefabricated element production systems, are related to assembled architecture field, build in the construction site of assembled architecture, comprising: die station plate pours frame and supporting element；The die station plate is provided with muti-piece and vertical interval stacks, it is supported between the adjacent die station plate by multiple supporting elements, removable assembly between the supporting element and the die station plate, the upper surface of the die station plate is smooth, the frame that pours is fixed on the upper surface of the die station plate to form the cavity that pours of concrete prefabricated element, and the height for pouring frame is less than the interfloor height between the adjacent die station plate.The present invention have the effect of sound construction, can directly build at the construction field (site) and occupied area it is small, without long distance transportation prefabricated components.)

1. a kind of stereo moving formula concrete prefabricated element production system, which is characterized in that build the construction in assembled architecture Scene, comprising: die station plate (1) pours frame (2) and supporting element (3)；

The die station plate (1) is provided with muti-piece and vertical interval stacks, and passes through multiple branch between the adjacent die station plate (1) Support member (3) is supported, removable assembly between the supporting element (3) and the die station plate (1), the die station plate (1) it is upper Surfacing, it is described pour frame (2) and be fixed on the upper surface of the die station plate (1) pour sky with form concrete prefabricated element Chamber, the height for pouring frame (2) are less than the interfloor height between the adjacent die station plate (1).

2. stereo moving formula concrete prefabricated element production system according to claim 1, which is characterized in that the die station The main body of plate (1) is spliced by muti-piece aluminum alloy pattern plate (11), is fixedly connected between the adjacent aluminum alloy pattern plate (11) by bolt group.

3. stereo moving formula concrete prefabricated element production system according to claim 2, which is characterized in that the die station The bottom of plate (1) position corresponding with the supporting element (3) is provided with installation keel (12), and the installation keel (12) are institute State supporting element (3) provide installation site, installation keel (12) be fixed on the aluminum alloy pattern plate (11) of adjacent thereto two pieces it Between.

4. stereo moving formula concrete prefabricated element production system according to claim 3, which is characterized in that the installation Keel (12) include channel steel (121) and flange (122), and there are two flange (122) settings and is individually fixed in the channel steel (121) bottom outside face, adjacent aluminum alloy pattern plate (11) is held on the flange (122) on one side with installation keel (12) On.

5. stereo moving formula concrete prefabricated element production system according to claim 1, which is characterized in that the support Part (3) includes: steel bar (31) and threaded rod (32),

The diameter of the steel bar (31) by gradually successively decreasing under, steel bar (31) upper and lower end be provided with threaded hole with With the threaded rod (32) Screw assembly, a part of the steel bar (31) protrudes into the steel bar (31) inside, the steel Another part of bar (31) is stretched out and is mutually filled through the die station plate (1) with the steel bar (31) adjacent with being located above Match；

The threaded rod (32) positioned at the supporting element (3) of bottommost replaces with bolt.

6. stereo moving formula concrete prefabricated element production system according to claim 5, which is characterized in that the rod iron Rubber washer (33), the rod iron are clamped between the top of material (31) and die station plate (1) lower surface being positioned above Magnetic support (34) are clamped between the bottom of material (31) and die station plate (1) upper surface being disposed below, the threaded rod (32) Through the rubber washer (33), the magnetic support (34).

7. stereo moving formula concrete prefabricated element production system according to claim 1, which is characterized in that described to pour Frame (2) You Duogen angle steel (21) is welded, and offers multiple U-lags (211) at the top of the angle steel (21).

8. stereo moving formula concrete prefabricated element production system according to claim 1, which is characterized in that adjacent described Interfloor height between die station plate (1) is between 220-270mm.

9. stereo moving formula concrete prefabricated element production system according to claim 1, which is characterized in that the die station The quantity of plate (1) is between 4-8 block.

Technical field

The present invention relates to assembled architecture technical fields, raw more particularly, to a kind of stereo moving formula concrete prefabricated element Production system.

Background technique

In assembled architecture process of construction, it usually needs poured building body in advance, then cooperated diversified Concrete prefabricated element (such as specification different laminated floor slab) is built.Based at this stage, prefabricated components are all in factory It is produced, then according to the demand in Specific construction place, ready-made prefabricated components is transported into corresponding place.

And the transport of prefabricated components has been increasingly becoming an old, big, difficult problem in industry, is mainly reflected in following Several aspects: haulage vehicle investment is big, route selection is difficult, in transportational process prefabricated components be easy to collide with and damage, prefabricated structure Transition is had bad luck time-consuming and laborious after part is shown up, and the cost that these problems virtually result in assembled architecture greatly increases, and current Have since construction site needs the various materials of other side, land area is than relatively limited, so few produce at the construction field (site) The way of prefabricated components is processed, so have much room for improvement.

Summary of the invention

The object of the present invention is to provide a kind of stereo moving formula concrete prefabricated element production system, have sound construction, It can directly build at the construction field (site) and occupied area is small, is not necessarily to the advantages of long distance transportation prefabricated components.

Above-mentioned purpose of the invention has the technical scheme that a kind of stereo moving formula is concrete prefabricated Component production system is built in the construction site of assembled architecture, comprising: die station plate pours frame and supporting element；

The die station plate is provided with muti-piece and vertical interval stacks, between the adjacent die station plate by multiple supporting elements into Row support, the upper surface of removable assembly between the supporting element and the die station plate, the die station plate is smooth, described to pour frame The upper surface of the die station plate is fixed on to form the cavity that pours of concrete prefabricated element, and the height for pouring frame is less than phase Interfloor height between the adjacent die station plate.

By using above-mentioned technical proposal, the main body of the production system first is built by muti-piece die station plate, adjacent mould It can be used for pouring between platen, curing concrete prefabricated components, occupied area is smaller, and then can be in construction site On directly build the production system, a large amount of areas of construction site will not be occupied, therefore make molding concrete prefabricated structure Part can use on the spot, be not necessarily to long distance transportation prefabricated components, and then effectively prevent following problem: haulage vehicle investment Greatly, time-consuming expense is had bad luck in transition after route selection is difficult, prefabricated components are easy to collide with and damage in transportational process, prefabricated components are shown up Power；Supporting element not only has the function of the neighbouring die station plate of connection simultaneously, but also can make to reserve foot between adjacent die station plate Enough interfloor heights, structure is than stronger, and what mating die platen upper surface was fixed pours frame, and staff can pour in frame Reinforcing bar, truss are built, then again to casting concrete in frame is poured, concrete prefabricated element curing molding in this layer and is supported During shield, staff can continue to build die station plate above it, then make next concrete prefabricated element again, It is relatively time-consuming；When needing to take out concrete prefabricated element, first upper one layer of concrete prefabricated element hanging is got up and moved It walks, then removes corresponding die station plate, be further continued for lifting later, move next concrete prefabricated element out.

The present invention is further arranged to, and the main body of the die station plate is spliced by muti-piece aluminum alloy pattern plate, the adjacent aluminum dipping form It is fixedly connected between plate by bolt group.

By using above-mentioned technical proposal, aluminum alloy pattern plate and the bolt group accessory the most common as construction site are taken Material is very convenient, cost is relatively low, and staff is without training the skilled assembly and disassembly of energy, the mould assembled by aluminum alloy pattern plate Platen structure can arbitrarily be assembled according to the size of concrete prefabricated element using the aluminum alloy pattern plate of different number also than stronger At corresponding size, staff can gather materials on the spot, the quick assembled formation die station plate.

The present invention is further arranged to, and the bottom of die station plate position corresponding with the supporting element is provided with installation Keel, the installation keel provide installation site for the supporting element, and the installation keel are fixed on two pieces of institutes adjacent thereto It states between aluminum alloy pattern plate.

By using above-mentioned technical proposal, installing keel can be enhanced the structural strength of die station plate, since supporting element is general Installed on logical aluminum alloy pattern plate it is relatively difficult, installation keel stable installation site can also be provided for supporting element.

The present invention is further arranged to, and the installation keel include channel steel and flange, and there are two the flange settings and divides It is not fixed on the bottom outside face of the channel steel, the aluminum alloy pattern plate adjacent with the installation keel is held on the flange on one side On.

By using above-mentioned technical proposal, the installation keel structure of said structure design is simple, easy to make, and channel steel Biggish installation space is provided for supporting element, and flange also has certain support to corresponding aluminum alloy pattern plate, shelves effect, from And the structure of entire die station plate is stronger, stablizes.

The present invention is further arranged to, and the supporting element includes: steel bar and threaded rod,

The diameter of the steel bar by gradually successively decreasing under, the steel bar upper and lower end be provided with threaded hole with the spiral shell Rasp bar Screw assembly, a part of the steel bar protrude into inside the steel bar, another part of the steel bar stretch out and It is mutually assembled through the die station plate with the steel bar adjacent with being located above；

The threaded rod positioned at the supporting element of bottommost replaces with bolt.

By using above-mentioned technical proposal, upper and lower two steel bars are attached fixation by threaded rod, while by the two The supporting element of intermediate die station board clamping, structure design not only can securely prop up neighbouring two blocks of die station plates Support, but also be easy for installation and removal.

The present invention is further arranged to, between the top of the steel bar and the die station plate lower surface being positioned above It is clamped with rubber washer, clamps magnetic support between the bottom of the steel bar and the die station plate upper surface being disposed below, institute Threaded rod is stated through the rubber washer, the magnetic support.

By using above-mentioned technical proposal, the design of rubber washer and magnetic support, can prevent steel bar upper and lower end and its Upper and lower die station plate rigid contact, so that connection between the two be made to have certain resiliency, connectivity robustness and toughness are all bright Aobvious enhancing.

The present invention is further arranged to, and the frame that pours is welded by more angle steel, is offered at the top of the angle steel Multiple U-lags.

By using above-mentioned technical proposal, angle steel materials are convenient, purchase is cheap, and can be very by modes such as welding Angle steel is steadily fixed on to the upper surface of die station plate, since the periphery of general concrete prefabricated components has the reinforcing bar stretched, U The design of shape slot can be convenient staff before casting concrete and put reinforcing bar, and cooperates limit of the U-lag to reinforcing bar Cured concrete prefabricated element offset can be effectively prevented in effect.

The present invention is further arranged to, and the interfloor height between the adjacent die station plate is between 220-270mm.

By using above-mentioned technical proposal, the interfloor height of above range is conducive to divulge information between adjacent die station plate, thus The maintenance effect of the concrete prefabricated element of each interlayer is more preferable, and interfloor height 220 between 270mm, can produce The concrete prefabricated element of a variety of different-thickness sizes.

The present invention is further arranged to, and the quantity of the die station plate is between 4-8 block.

By using above-mentioned technical proposal, when the quantity of die station plate is less than 4 pieces, construction site unit area is processable, The concrete prefabricated element of maintenance seldom can be unfavorable for save the cost；When the quantity of die station plate is greater than 8 pieces, entire production system The height of system can be relatively high, it has not been convenient to the work such as staff's assembly and disassembly, casting concrete, lifting concrete prefabricated element, Also not safe enough；So the quantity of die station plate is preferably between 4-8 block, the most rationally, properly.

In conclusion advantageous effects of the invention are as follows:

First, the main body of the production system first is built by muti-piece die station plate, can be used for pouring between adjacent die station plate, Curing concrete prefabricated components, occupied area is smaller, can build the production system in construction site, will not occupy and build The a large amount of areas in construction site are built, so that making molding concrete prefabricated element can use on the spot, it is pre- without long distance transportation Component processed, and then effectively prevent following problem: aspect: haulage vehicle investment is big, route selection is difficult, in transportational process Transition is had bad luck time-consuming and laborious after prefabricated components are easy to collide with and damage, prefabricated components are shown up；Supporting element not only has connection simultaneously The effect of neighbouring die station plate, and can make to reserve enough interfloor heights between adjacent die station plate, structure than stronger, What mating die platen upper surface was fixed pours frame, and staff can build reinforcing bar, truss pouring frame, then pour in opposite directions again Casting concrete in frame, the layer concrete prefabricated components form and conserve during, staff can above it after It is continuous to build die station plate, next concrete prefabricated element is then made again, it is relatively time-consuming；Need to take out concrete prefabricated structure When part, first upper layer concrete prefabricated element hanging is got up and moved out, then removed corresponding die station plate, be further continued for hanging later It fills, move next concrete prefabricated element out；

Second, the structural strength of die station plate can be enhanced in installation keel, is installed and compared on common aluminum alloy pattern plate due to supporting element Difficulty, installation keel can also provide stable installation site for supporting element.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the embodiment of the present invention；

Fig. 2 is the connection relationship diagram of die station plate and supporting element in the embodiment of the present invention, is specifically shown with partial sectional view.

Appended drawing reference: 1, die station plate；11, aluminum alloy pattern plate；12, keel are installed；121, channel steel；122, flange；2, frame is poured； 21, angle steel；211, U-lag；3, supporting element；31, steel bar；32, threaded rod；33, rubber washer；34, magnetic support.

Specific embodiment

Below in conjunction with attached drawing, invention is further described in detail.

Referring to Figures 1 and 2, it is a kind of stereo moving formula concrete prefabricated element production system disclosed by the invention, builds In the construction site of assembled architecture, comprising: die station plate 1 pours frame 2 and supporting element 3.Die station plate 1 is provided with muti-piece and vertical Interval stacks, and is supported between adjacent die station plate 1 by multiple supporting elements 3, removable dress between supporting element 3 and die station plate 1 Match, the upper surface of die station plate 1 is smooth, pours frame 2 and is fixed on the upper surface of die station plate 1 to form pouring for concrete prefabricated element Cavity pours the height of frame 2 less than the interfloor height between adjacent die station plate 1.

The main body of die station plate 1 is spliced by muti-piece aluminum alloy pattern plate 11, is connected between adjacent aluminum alloy pattern plate 11 by the way that bolt group is fixed It connecing, aluminum alloy pattern plate 11 and the bolt group accessory the most common as construction site, drawing materials, very convenient, cost is relatively low, and For staff without training the skilled assembly and disassembly of energy, 1 structure of die station plate assembled by aluminum alloy pattern plate 11, can also than stronger To be arbitrarily assembled into corresponding size using the aluminum alloy pattern plate 11 of different number according to the size of concrete prefabricated element, work people Member can gather materials on the spot, the quick assembled formation die station plate 1.

The bottom of die station plate 1 position corresponding with supporting element 3 is provided with installation keel 12, and installation keel 12 are supporting element 3 provide installation sites, installation keel 12 be fixed between two pieces of aluminum alloy pattern plates 11 adjacent thereto (fixed form can make to weld, It is also possible to connect by bolt group), the structural strength of die station plate 1 can be enhanced in installation keel 12, since supporting element 3 is common Aluminum alloy pattern plate 11 on install relatively difficult, installation keel 12 can also provide stable installation site for supporting element 3.

Installing keel 12 includes channel steel 121 and flange 122, and there are two the settings of flange 122 and is individually fixed in channel steel 121 Bottom outside face, the aluminum alloy pattern plate 11 adjacent with installation keel 12 are held on one side on flange 122, the installation of said structure design 12 structure of keel is simple, easy to make, and channel steel 121 is that supporting element 3 provides biggish installation space, and flange 122 is right Corresponding aluminum alloy pattern plate 11 also has certain support, shelves effect, so that the structure of entire die station plate 1 is stronger, stablizes.

Supporting element 3 includes: steel bar 31 and threaded rod 32, and the diameter of steel bar 31 under by gradually successively decreasing, steel bar 31 Upper and lower end be provided with threaded hole with 32 Screw assembly of threaded rod, a part of steel bar 31 protrudes into inside steel bar 31, steel Another part of bar 31 is stretched out and is assembled through die station plate 1 with steel bar 31 phase adjacent with being located above；Positioned at bottommost The threaded rod 32 of supporting element 3 replace with bolt.

Upper and lower two steel bars 31 are attached fixation by threaded rod 32, while the die station plate 1 among the two being pressed from both sides Tightly, the supporting element 3 of structure design not only can securely be supported neighbouring two blocks of die station plates 1, but also conveniently Installation and removal.

Rubber washer 33, steel bar are clamped between the top of steel bar 31 and 1 lower surface of die station plate being positioned above Magnetic support 34 is clamped between 31 bottom and 1 upper surface of die station plate being disposed below, threaded rod 32 runs through rubber washer 33, magnetic support 34.The design of rubber washer 33 and magnetic support 34 can prevent the upper and lower end of steel bar 31 from connecing with 1 rigidity of die station plate above and below it Touching, so that connection between the two be made to have certain resiliency, connectivity robustness and toughness are all remarkably reinforced.

Pour frame 2 be welded by four angle steel 21 (in other embodiments can be for three, five or more, with The shape adaptation of concrete prefabricated element), the top of angle steel 21 offers multiple U-lags 211, the materials of angle steel 21 are convenient, Purchase is cheap, and angle steel 21 can be steadily fixed on to the upper surface of die station plate 1 very much by modes such as welding, due to general The periphery of concrete prefabricated element has the reinforcing bar stretched, and the design of U-lag 211 can be convenient before casting concrete Staff puts reinforcing bar, and cooperates U-lag 211 to the position-limiting action of reinforcing bar, and it is pre- that cured concrete can be effectively prevented Member biases processed.

Interfloor height between adjacent die station plate 1 is 250mm, and the interfloor height can also be in other embodiments 220mm, 230mm, 240mm, 260mm or 270mm, the interfloor height of above range are conducive between adjacent die station plate 1 Ventilation, so that the maintenance effect of the concrete prefabricated element of each interlayer is more preferable, and interfloor height 220 to 270mm it Between, the concrete prefabricated element of a variety of different-thickness sizes can be produced.

The quantity of die station plate 1 is specially 5 pieces, and the quantity of die station plate 1 can also be 4 pieces, 6 pieces, 7 pieces in other embodiments Or 8 pieces, when the quantity of die station plate 1 is less than 4 pieces, construction site unit area is processable, maintenance concrete prefabricated element Save the cost seldom can be unfavorable for；When the quantity of die station plate 1 is greater than 8 pieces, the height of entire production system can be relatively high, no Facilitate the work such as staff's assembly and disassembly, casting concrete, lifting concrete prefabricated element, it is also not safe enough；So die station The quantity of plate 1 is preferably between 4-8 block, the most rationally, properly.

The implementation principle of the present embodiment are as follows: the main body of the production system is built by muti-piece die station plate 1 first, adjacent mould It can be used for pouring between platen 1, curing concrete prefabricated components, occupied area is smaller, and then can be existing in construction The production system is directly built on field, will not occupy a large amount of areas of construction site, therefore make molding concrete prefabricated Component can use on the spot, be not necessarily to long distance transportation prefabricated components, and then effectively prevent following problem: haulage vehicle is thrown Enter transition after big, route selection is difficult, prefabricated components are easy to collide with and damage in transportational process, prefabricated components are shown up have bad luck it is time-consuming Arduously；Supporting element 3 not only has the function of the neighbouring die station plate 1 of connection simultaneously, but also can make to stay between adjacent die station plate 1 Enough interfloor heights out, structure is than stronger, and what 1 upper surface of mating die platen was fixed pours frame 2, and staff can pour It builds and builds reinforcing bar, truss in frame 2, then again to casting concrete in frame 2 is poured, concrete prefabricated element in this layer solidifies During molding and maintenance, staff can continue to build die station plate 1 above it, then make next concrete again Prefabricated components, it is relatively time-consuming；When needing to take out concrete prefabricated element, first by upper one layer of concrete prefabricated element hanging Get up and move out, then remove corresponding die station plate 1, is further continued for lifting later, moves next concrete prefabricated element out.

The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it It is interior.