阅读说明：本技术 一种纸瓶生产用缺陷智能检测系统及其应用设备 (A kind of paper bottle production defect intelligent checking system and its application apparatus ) 是由 秦勇 虞磊 顾俊峰 陈易双 罗桂勤 于 2019-08-29 设计创作，主要内容包括：本发明提供的其检测系统包括双工位检测模块、产品感应模块、对比分析模块和同步吹除模块；其应用设备包括箱体、检测工位、光源和光电传感器；所述的检测工位位于所述的箱体上,所述的光源位于所述的检测工位上,所述的光电传感器位于产品运输轨道的一侧。本发明提供的一种纸瓶生产用缺陷智能检测系统及其应用设备,利用双工位相机对瓶盖三处待检测区域采集相片,利用智能相机快速拍摄产品照片,对比标准样品进行分析,快速有效的检测出产品的三类缺陷,同时系统和设备可以根据现场产品进行实时变化,进行在线调节,确保了检测设备实用性及生产柔性。(Its detection system provided by the invention includes double-station detection module, product induction module, comparative analysis module and synchronous blowing module；Its application apparatus includes cabinet, detection station, light source and photoelectric sensor；The detection station is located on the cabinet, and the light source is located in the detection station, and the photoelectric sensor is located at the side of Product transport track.A kind of paper bottle production defect intelligent checking system and its application apparatus provided by the invention, photograph is acquired to area to be tested at bottle cap three using double-station camera, product photo is quickly shot using smart camera, standard of comparison is analyzed, quickly and effectively detect the three classes defect of product, simultaneity factor and equipment can carry out real-time change according to live product, carry out on-line control, it is ensured that detection device practicability and production flexibility.)

1. a kind of paper bottle production defect intelligent checking system and its application apparatus, which is characterized in that its detection system includes double Station inspection module, product induction module, comparative analysis module and synchronous blowing module；The double-station detection module includes Top module and Front module, the Top module acquire product top panels, the Front module acquisition product front The photo of two angles of product of rapid transit is carried out shooting, collecting by equipment by photo；The product induction module is used In induction product space, connection equipment carries out detection work；The comparative analysis module is by collected product photo and marks Quasi- sample photo compares, and whether analysis product deviation exceeds standard；The synchronous blowing module is by described to score The result that analysis module obtains is implemented, and the product beyond deviation will be blown down；

Its application apparatus includes cabinet, detection station, light source and photoelectric sensor；The detection station is located at the cabinet On, it is fixedly connected with the cabinet；The light source is located in the detection station, with the fixed company of the detection station It connects, position corresponding product conveying track；The photoelectric sensor is located at the side of Product transport track, is fixed on the inspection It surveys on station, corresponding product conveying track；

The detection station includes station support, Front camera, Top camera, height adjustment mechanism and altitude scale；It is described Station support be located at the cabinet on, be fixedly connected with the cabinet；The Front camera is located at the station In support, lateral distribution is directed toward Product transport track in the side of Product transport track；The Top camera is located at described The top of station support is fixedly connected with the station support；The height adjustment mechanism is located at the station and supports Side, be connected with the described station support；The altitude scale is located at the side of the height adjustment mechanism, fixed In the station support.

2. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist In the Front camera connection Front module acquires the full face of product, for the lid position inspection of bottle cap patch It surveys, the offset of detection " practical patch lid position " and " ideal patch lid position " is realized by surveying the size franchise of offset The On-line Control of lid is precisely pasted to product；Simultaneously for patch lid excessive glue detection, the spilling part of detection bonding glue passes through spilling The franchise of the size of part glue and quality control standard realizes the On-line Control to patch lid excessive glue phenomenon.

3. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist In the Top camera connection Top module acquires the top panels of product, is bonded effect detection, inspection for bottle cap The gap for measuring the joint place of bottle cap and packing carton is realized by the franchise of the size in gap and quality control target size To the On-line Control of bottle cap fitting effect.

4. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist In the Top camera and Front camera are all made of smart camera.

5. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist In the station support includes vertical supporting, cross-brace and adjusting support；The vertical supporting is distributed in described vertically Cabinet on, be fixedly connected with the cabinet, the cross-brace is located on the vertical supporting, and described vertical Support is fixedly connected；The adjusting support is located at the top of the Top camera, is fixedly connected with the Top camera, together The Shi Yiduan connection height adjustment mechanism, follows the height adjustment mechanism to move up and down, and adjusts the Top camera Height and position.

6. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 1, feature exist In the light source includes Top light source and Front light source；The Top light source is located at the lower section of the Top camera, for institute The Top camera stated provides photographic light sources；The Front light source is located at the opposite of the Front camera, is located at Product transport The side of track provides light source for the Front camera.

7. a kind of paper bottle production defect intelligent checking system and its application apparatus according to claim 6, feature exist In the Front light source helps to accurately identify target object using ultraviolet light for showing the glue membrane of clear, colorless.

Technical field

The present invention relates to a kind of paper bottle production defect intelligent checking system and its application apparatus.

Background technique

On existing dairy products and beverage packaging production line, there are no the patch lids for packing carton to carry out online automatic detection Product；The way of manufacturer is the defect by manually inspecting by random samples or online naked eyes identification patch is covered at present, by manually taking out The method of inspection finds faulty goods, the detection for faulty goods is from method be it is insecure, have great risk It is missed, and even faulty goods has the honor to be inspected by random samples out, the possible batch loss of finished product has been formed, furthermore artificial to take out Examine it is time-consuming and laborious, for production cost and waste；And online naked eyes detection reaches every then since the speed of service of producing line is too fast Second 10 wraps, so that naked eyes identify that extremely difficult, only obvious faulty goods can be just detected, additionally, due to naked eyes Fatigue, the time of artificial detection can not continue for a long time, therefore missing inspection is inevitable.In order to ensure the product of beverage packets wiring Defect can be detected online, and a kind of intelligent detection equipment for substituting naked eyes can ideally solve producer and produce The needs of detection are reproduced in journey.

Summary of the invention

Technical problem to be solved by the present invention lies in: a kind of paper bottle production defect intelligent checking system is provided and its is answered It with equipment, is quickly shot using smart camera, compares product standard sample, comparison result is subjected to variance analysis, is exceeded Preset range, which synchronizes, is blown down, and the defects detection efficiency and precision of product of production line are effectively improved.

In order to solve the above technical problems, the technical scheme is that a kind of paper bottle production defect intelligent checking system And its application apparatus, detection system include double-station detection module, product induction module, comparative analysis module and synchronous blowing Module；The double-station detection module includes Top module and Front module, is shone at the top of the Top module acquisition product Piece, the Front module acquire product full face, are carried out the photo of two angles of product of rapid transit by equipment Shooting, collecting；The product induction module carries out detection work for incuding product space, connection equipment；It is described to score Analysis module compares collected product photo and standard sample photo, and whether analysis product deviation exceeds standard；It is described Synchronous module of blowing down the result that the comparative analysis module obtains is implemented, the product beyond deviation will be blown down；

Its application apparatus includes cabinet, detection station, light source and photoelectric sensor；The detection station is located at described On cabinet, it is fixedly connected with the cabinet；The light source is located in the detection station, solid with the detection station Fixed connection, position corresponding product conveying track；The photoelectric sensor is located at the side of Product transport track, is fixed on described Detection station on, corresponding product conveying track；

The detection station includes station support, Front camera, Top camera, height adjustment mechanism and altitude scale； The station support is located on the cabinet, is fixedly connected with the cabinet；The Front camera is located at described In station support, lateral distribution is directed toward Product transport track in the side of Product transport track；The Top camera is located at institute The top for the station support stated is fixedly connected with the station support；The height adjustment mechanism is located at the station The side of support is connected with the station support；The altitude scale is located at the side of the height adjustment mechanism, It is fixed in the station support.

Further, the Front camera connection Front module, acquires the full face of product, for bottle Lid patch lid position detection, the offset of detection " practical patch lid position " and " ideal patch lid position ", passes through the big of actual measurement offset Small franchise precisely pastes the On-line Control of lid to realize to product；Simultaneously for patch lid excessive glue detection, the spilling of detection bonding glue Part, by overflow part glue size and quality control standard franchise come realize to patch lid excessive glue phenomenon it is online Control.

Further, the Top camera connection Top module, acquires the top panels of product, pastes for bottle cap Effect detection is closed, detects the gap of the joint place of bottle cap and packing carton, it is big by the size and quality control target in gap Small franchise is bonded the On-line Control of effect to realize to bottle cap.

Further, the Top camera and Front camera are all made of smart camera.

Further, station support includes vertical supporting, cross-brace and adjusting support；The vertical supporting It is distributed on the cabinet, is fixedly connected with the cabinet, the cross-brace is located at the vertical supporting vertically On, it is fixedly connected with the vertical supporting；The adjusting support is located at the top of the Top camera, with the Top Camera is fixedly connected, while the height adjustment mechanism that one end connection is described, is followed the height adjustment mechanism to move up and down, is adjusted The height and position of the section Top camera.

Further, the light source includes Top light source and Front light source；The Top light source is located at the Top The lower section of camera provides photographic light sources for the Top camera；The Front light source is located at pair of the Front camera Face provides light source positioned at the side of Product transport track for the Front camera.

Further, the Front light source facilitates standard for showing the glue membrane of clear, colorless using ultraviolet light Really identification target object.

Compared with prior art, a kind of paper bottle production defect intelligent checking system provided by the invention and its application are set It is standby, photograph is acquired to area to be tested at bottle cap three using double-station camera, quickly shoots product photo using smart camera, it is right It is analyzed than standard sample, quickly and effectively detects the three classes defect of product, simultaneity factor and equipment can be according to scenes Product carries out real-time change, carries out on-line control, it is ensured that detection device practicability and production flexibility.

Detailed description of the invention

Fig. 1 shows system flow chart of the invention.

Fig. 2 shows equipment structure charts of the invention.

Wherein: 1. double-station detection modules, 2. product induction modules, 3. comparative analysis modules, 4. synchronous blowing modules, 5. It is cabinet, 6. detection stations, 7. light sources, 8. photoelectric sensors, the support of 9. stations, 10.Front camera, 11.Top camera, 12. high Spend regulating mechanism, 13. altitude scales, 14. vertical supportings, 15. cross-braces, 16. adjust supports, 17.Top light source, 18.Front light source.

Specific embodiment

As shown, a kind of paper bottle production defect intelligent checking system and its application apparatus, detection system include double Station inspection module 1, product induction module 2, comparative analysis module 3 and synchronous blowing module 4；The double-station detection module 1 includes Top module and Front module, and the Top module acquires product top panels, and the Front module acquires product The photo of two angles of product of rapid transit is carried out shooting, collecting by equipment by full face；The product incudes mould Block 2 carries out detection work for incuding product space, connection equipment；The comparative analysis module 3 shines collected product Piece is compared with standard sample photo, and whether analysis product deviation exceeds standard；The synchronous blowing module 4 will be described The result that comparative analysis module 3 obtains is implemented, and the product beyond deviation will be blown down；

Its application apparatus includes cabinet 5, detection station 6, light source 8 and photoelectric sensor 8；The detection station 6 is located at On the cabinet 5, it is fixedly connected with the cabinet 5；The light source 8 is located in the detection station 6, and described Detection station 6 is fixedly connected, position corresponding product conveying track；The photoelectric sensor 8 is located at the one of Product transport track Side is fixed in the detection station 6, corresponding product conveying track；Product transport track runs through the detection station 6, Connect plant produced line；

The detection station 6 includes station support 9, Front camera 10, Top camera 11, height adjustment mechanism 12 and height Anale settting scale 13；The station support 9 is located on the cabinet 5, is fixedly connected with the cabinet 5；The Front phase Machine 10 is located in the station support 9, and lateral distribution is directed toward Product transport track in the side of Product transport track；It is described Top camera 11 be located at the top of the described station support 9, be fixedly connected with the station support 9；The height adjustment Mechanism 12 is located at the side of the station support 9, is connected with the station support 9；The altitude scale 13 is located at The side of the height adjustment mechanism 12 is fixed in the station support 9.

Further, the Front camera 10 connects the Front module, acquires the full face of product, for Bottle cap pastes lid position detection, and the offset of detection " practical patch lid position " and " ideal patch lid position " passes through actual measurement offset Size franchise precisely pastes the On-line Control of lid to realize to product；Simultaneously for patch lid excessive glue detection, detection bonding glue overflows Part out, by overflow part glue size and quality control standard franchise come realize to patch lid excessive glue phenomenon Line traffic control.

Further, the Top camera 11 connects the Top module, the top panels of product is acquired, for bottle cap It is bonded effect detection, the gap of the joint place of bottle cap and packing carton is detected, passes through the size and quality control target in gap The franchise of size is bonded the On-line Control of effect to realize to bottle cap.

Further, the Top camera 11 and Front camera 10 are all made of smart camera.

Further, station support 9 includes vertical supporting 14, cross-brace 15 and adjusting support 16；Described Vertical supporting 14 is distributed in vertically on the cabinet 5, is fixedly connected with the cabinet 5, the cross-brace 15 is located at On the vertical supporting 14, it is fixedly connected with the vertical supporting 14；The adjusting support 16 is located at the Top phase The top of machine 11 is fixedly connected with the Top camera 11, while the height adjustment mechanism 12 that one end connection is described, follows institute The height adjustment mechanism 12 stated moves up and down, and adjusts the height and position of the Top camera 11.

Further, the light source 8 includes Top light source 17 and Front light source 18；The Top light source 17 is located at institute The lower section for the Top camera 11 stated provides photographic light sources for the Top camera 11；The Front light source 18 is located at described The opposite of Front camera 10 provides light source positioned at the side of Product transport track for the Front camera 10.

Further, the Front light source 18 is facilitated using ultraviolet light for showing the glue membrane of clear, colorless Accurately identify target object.

Finally, it should be noted that property technical side the above examples are only used to illustrate the technical scheme of the present invention and are not limiting Case, those skilled in the art should understand that, modification or equivalent replacement of the technical solution of the present invention are made for those, and The objective and range for not departing from the technical program, are intended to be within the scope of the claims of the invention.