tank body swinging type dissolving device for coating processing

文档序号:1778068 发布日期:2019-12-06 浏览:23次 中文

阅读说明:本技术 一种罐体摇摆式涂料加工用溶解装置 (tank body swinging type dissolving device for coating processing ) 是由 开宗兴 于 2019-09-09 设计创作,主要内容包括:本发明涉及液体涂料制备设备技术领域,具体涉及一种罐体摇摆式涂料加工用溶解装置;本装置采用传动式设计,利用伺服电机作为驱动力,实现对溶解罐内涂料的搅拌,配合溶解罐的摇摆、粉碎斗的粉碎,能够快速迅速的制备均匀度高的涂料;一方面,上转轴转动,使搅拌棒跟着转动,使搅拌棒对进行涂料和溶剂搅拌,弹簧带着小球跟着转动,增加紊流,加速溶解。另一方面,溶解罐本身也在往复组件的作用下做摇摆运动,有效提高液体涂料的均匀性。(The invention relates to the technical field of liquid coating preparation equipment, in particular to a tank body swing type dissolving device for coating processing; the device adopts a transmission type design, utilizes the servo motor as a driving force, realizes the stirring of the coating in the dissolving tank, is matched with the swinging of the dissolving tank and the crushing of the crushing hopper, and can quickly and rapidly prepare the coating with high uniformity; on the one hand, go up the pivot and rotate, make the stirring rod follow to rotate, make the stirring rod to carrying out coating and solvent stirring, the spring area bobble follows to rotate, increases the turbulent flow, dissolves with higher speed. On the other hand, the dissolving tank swings under the action of the reciprocating assembly, so that the uniformity of the liquid coating is effectively improved.)

1. A tank body swinging type dissolving device for paint processing is characterized by comprising a vehicle body, a transmission case (3), a dissolving tank (5) and a crushing hopper (8);

The vehicle body comprises a vehicle plate (101) and wheels (102) arranged below the vehicle plate (101); a transmission case (3) is arranged at the left part of the sweep (101); the transmission case (3) is provided with a driving component (4) and a swinging component (6), and the driving component (4) is matched with the swinging component (6); a dissolving tank (5) is arranged on the right side of the transmission case (3); the dissolving tank (5) is arranged horizontally, and a stirring component (7) is arranged inside the dissolving tank; a support plate (504) is arranged on the right side of the dissolving tank (5), the support plate (504) is fixedly connected to the vehicle plate (101), a mounting shaft (503) is fixedly connected to the right end of the dissolving tank (5), and the right end of the mounting shaft (503) is rotatably connected with the support plate (504) through a bearing; a crushing hopper (8) is arranged above the dissolving tank (5), and a crushing assembly (9) is arranged on the crushing hopper (8).

2. The dissolving device for processing the tank swinging type paint as claimed in claim 1, wherein the driving assembly (4) comprises a servo motor (401), a first gear (402), a second gear (403), a first rotating shaft (404), a worm (405), a first worm wheel (406), an upper rotating shaft (407), a second worm wheel (408) and a lower rotating shaft (409);

The servo motor (401) is arranged at the top of the transmission case (3), the output end of the servo motor (401) extends upwards and is connected with a first gear (402), a second gear (403) is matched with the left side of the first gear (402), and the second gear (403) is arranged at the top end of a first rotating shaft (404); the bottom end of the first rotating shaft (404) extends into the transmission case (3) and is rotatably connected with the sweep (101) through a bearing; a worm (405) is arranged on the first rotating shaft (404), and the worm (405) is positioned in the transmission case (3); a first worm wheel (406) and a second worm wheel (408) are vertically matched on the front side of the worm (405); the first worm wheel (406) is arranged on the upper rotating shaft (407), the second worm wheel (408) is arranged on the lower rotating shaft (409), and the left ends of the upper rotating shaft (407) and the lower rotating shaft (409) are rotatably connected with the inner wall of the transmission case (3) through bearings.

3. the dissolving device for can body swinging type paint processing according to claim 2, wherein the swinging assembly (6) comprises a second rotating shaft (601), a first bevel gear (602), a second bevel gear (603), an incomplete bevel gear (604), a left bevel gear (605), a right bevel gear (606), a shaft sleeve (607) and a sealing ring (608);

A first bevel gear (602) is arranged at the right end of the lower rotating shaft (409), a second bevel gear (603) is vertically meshed with the first bevel gear (602), and the second bevel gear (603) is arranged on the second rotating shaft (601); the bottom end of the second rotating shaft (601) is rotatably connected with the sweep (101) through a bearing, and the top end of the second rotating shaft is provided with an incomplete bevel gear (604); the left end of the dissolving tank (5) is connected with a shaft sleeve (607), and the shaft sleeve (607) penetrates leftwards and is rotatably connected with the right side wall of the transmission case (3); the shaft sleeve (607) is provided with a left bevel gear (605) and a right bevel gear (606) which are symmetrical, and the left bevel gear (605) and the right bevel gear (606) are matched with the incomplete bevel gear (604); the upper rotating shaft (407) penetrates through the shaft sleeve (607) rightwards, extends into the dissolving tank (5) and is connected with a stirring assembly (7); and a sealing ring (608) is arranged between the upper rotating shaft (407) and the shaft sleeve (607).

4. The dissolving device for can body swing type paint processing according to claim 3, wherein the upper rotating shaft (407), the shaft sleeve (607), the dissolving can (5) and the mounting shaft (503) are coaxially arranged.

5. the dissolving device for can body swinging type paint processing according to claim 4, wherein the stirring assembly (7) comprises a stirring rod (701), a spring (702) and a small ball (703);

The stirring rods (701) are uniformly arranged on the upper rotating shaft (407); the inner end of the stirring rod (701) is connected with the upper rotating shaft (407), and the outer end of the stirring rod is connected with the small ball (703) through the spring (702).

6. The dissolving device for processing the tank body swing type coating according to claim 5, wherein a feeding hole (501) is formed in the left end of the top of the dissolving tank (5), a liquid feeding hopper (505) is formed in the right end of the top of the dissolving tank, a liquid discharging pipe (502) is formed in the bottom of the dissolving tank, and a valve is arranged on the liquid discharging pipe (502); the crushing hopper (8) is fixedly connected with the transmission case (3) through a support rod (804); a mounting plate (801) is arranged on the left side of the top of the crushing hopper (8); the bottom end of the crushing hopper (8) is provided with a discharging pipe (802), and the discharging pipe (802) is communicated with the feeding hole (501) through a flexible pipe (803).

7. the dissolving device for processing the tank swinging type paint as claimed in claim 6, wherein the crushing assembly (9) comprises a third rotating shaft (904) and a crushing knife (905);

a third rotating shaft (904) is arranged in the crushing hopper (8), and crushing knives (905) are uniformly arranged on the lower section of the third rotating shaft (904).

8. the dissolving device for can body swing type paint processing according to claim 7, wherein the crushing assembly (9) further comprises a first driving wheel (901), a driving belt (902) and a second driving wheel (903);

the top end of the third rotating shaft (904) penetrates through the mounting plate (801) and is provided with a second driving wheel (903), the first gear (402) is coaxially connected with a first driving wheel (901), and the first driving wheel (901) and the second driving wheel (903) are in transmission connection through a transmission belt (902).

9. The dissolving device for tank swinging type paint processing according to claim 8, wherein the left side of the transmission case (3) is further connected with a push-pull assembly (2), the push-pull assembly (2) comprises a push-pull rod (201) and a plastic sleeve (202), the push-pull rod (201) is a bent rod, the right end of the push-pull rod is fixedly connected with a vertical plate, and the left end of the push-pull rod is horizontally arranged and provided with the plastic sleeve (202).

10. The dissolving device for tank swing type paint processing as claimed in claim 9, wherein two storage tanks (805) are symmetrically arranged in front and back on the right side of the top of the crushing hopper (8), and the storage tanks (805) are connected with the crushing hopper (8) through fixing rods (806); the bottom of the storage barrel (805) is connected with a conical barrel (807) with a large upper part and a small lower part; a plug (808) is matched in the conical barrel (807), the plug (808) is connected with a lifting rod (809) downwards, the lifting rod (809) extends out of the conical barrel (807) and is connected with a wedge block (810), and the bottom surface of the wedge block (810) is an inclined plane with one high end and the other low end; a second type spring (811) (702) is connected between the lifting rod (809) and the bottom of the storage barrel (805); the upper section of the third rotating shaft (904) is connected with a roller (812) through a third connecting rod (813), and the roller (812) is matched with the bottom surface of the wedge block (810).

Technical Field

the invention relates to the technical field of liquid coating preparation equipment, in particular to a tank body swing type dissolving device for coating processing.

Background

The coating is traditionally named as paint in China. The coating is a continuous film which is coated on the surface of an object to be protected or decorated and can form firm adhesion with the object to be coated, and is a viscous liquid which is prepared by taking resin, oil or emulsion as a main material, adding or not adding pigments and fillers, adding corresponding auxiliaries and using an organic solvent or water.

according to the form of the product, the coating can be divided into: liquid coating, powder coating, high solid coating. In actual use, a solvent is required to be added for dissolving to prepare the finished coating.

The patent number is CN 201420850678.4's chinese utility model patent, discloses a coating preparation facilities, including reaction barrel, puddler, the stirring leaf on the puddler, import pipe, outlet pipe, valve and water pump on the outlet pipe, the motor of connecting on connecting rod and the connecting rod of connecting the puddler, the inside baffle that is equipped with of reaction barrel, the baffle lower part is equipped with the supporting shoe, the supporting shoe welding is on reaction barrel's inner wall, the baffle shape is unanimous with the interior transverse section shape of reaction barrel, the centre is equipped with the space, the space is greater than the diameter of puddler. However, in practice, some coating particles are large or are agglomerated, and if the coating particles are directly thrown into the device, the coating is easy to settle, the dispersing speed is slow, and the stirring efficiency is low, so that improvement is needed.

disclosure of Invention

Technical problem to be solved

The invention aims to overcome the defects in the prior art, and provides a tank body swing type dissolving device for paint processing, which can be used for pre-crushing paint and has high stirring efficiency.

(II) technical scheme

a tank body swinging type dissolving device for paint processing comprises a vehicle body, a transmission case, a dissolving tank and a crushing hopper;

The vehicle body comprises a vehicle plate and wheels arranged below the vehicle plate; the left part of the vehicle plate is provided with a transmission case; the transmission case is provided with a driving component and a swinging component which are matched; the right side of the transmission case is provided with a dissolving tank; the dissolving tank is arranged horizontally, and a stirring component is arranged inside the dissolving tank; a support plate is arranged on the right side of the dissolving tank and fixedly connected to a vehicle plate, an installation shaft is fixedly connected to the right end of the dissolving tank, and the right end of the installation shaft is rotatably connected with the support plate through a bearing; a crushing hopper is arranged above the dissolving tank, and a crushing assembly is arranged on the crushing hopper.

preferably, the driving assembly comprises a servo motor, a first gear, a second gear, a first rotating shaft, a worm, a first worm wheel, an upper rotating shaft, a second worm wheel and a lower rotating shaft;

The servo motor is arranged at the top of the transmission case, the output end of the servo motor extends upwards and is connected with a first gear, a second gear is matched on the left side of the first gear, and the second gear is arranged at the top end of the first rotating shaft; the bottom end of the first rotating shaft extends into the transmission case and is rotationally connected with the vehicle plate through a bearing; a worm is arranged on the first rotating shaft and is positioned in the transmission case; a first worm wheel and a second worm wheel are vertically matched on the front side of the worm; a worm wheel sets up in last pivot, and No. two worm wheel settings are in pivot down, and the left end of going up pivot and pivot down all rotates through bearing and transmission case inner wall and is connected.

Preferably, the swinging assembly comprises a second rotating shaft, a first bevel gear, a second bevel gear, an incomplete bevel gear, a left bevel gear, a right bevel gear, a shaft sleeve and a sealing ring;

A first bevel gear is arranged at the right end of the lower rotating shaft, a second bevel gear is vertically meshed with the first bevel gear, and the second bevel gear is arranged on the second rotating shaft; the bottom end of the second rotating shaft is rotatably connected with the sweep through a bearing, and the top end of the second rotating shaft is provided with an incomplete bevel gear; the left end of the dissolving tank is connected with a shaft sleeve which penetrates leftwards and is rotatably connected with the right side wall of the transmission case; the shaft sleeve is provided with a left bevel gear and a right bevel gear which are symmetrical, and the left bevel gear and the right bevel gear are matched with the incomplete bevel gear; the upper rotating shaft penetrates through the shaft sleeve rightwards, extends into the dissolving tank and is connected with a stirring assembly; a sealing ring is arranged between the upper rotating shaft and the shaft sleeve.

Preferably, the upper rotating shaft, the shaft sleeve, the dissolving tank and the mounting shaft are coaxially arranged.

Preferably, the stirring assembly comprises a stirring rod, a spring and a small ball;

The stirring rods are uniformly arranged on the upper rotating shaft; the inner end of the stirring rod is connected with the upper rotating shaft, and the outer end of the stirring rod is connected with a small ball through a spring.

Preferably, the left end of the top of the dissolving tank is provided with a feed inlet, the right end of the top of the dissolving tank is provided with a liquid feeding hopper, the bottom of the dissolving tank is provided with a liquid discharge pipe, and a valve is arranged on the liquid discharge pipe; the crushing hopper is fixedly connected with the transmission case through a support rod; the left side of the top of the crushing hopper is provided with an installation plate; the bottom end of the crushing hopper is provided with a blanking pipe which is communicated with the feeding hole through a flexible pipe.

Preferably, the crushing assembly comprises a third rotating shaft and a crushing knife;

a third rotating shaft is arranged in the crushing hopper, and crushing knives are uniformly arranged at the lower section of the third rotating shaft.

preferably, the crushing assembly further comprises a first transmission wheel, a transmission belt and a second transmission wheel;

The top end of the third rotating shaft penetrates through the top plate and is provided with a second driving wheel, the first gear is coaxially connected with a first driving wheel, and the first driving wheel and the second driving wheel are in transmission connection through a transmission belt.

preferably, the left side of the transmission case is further connected with a push-pull assembly, the push-pull assembly comprises a push-pull rod and a plastic sleeve, the push-pull rod is a bending rod, the right end of the push-pull rod is fixedly connected with the vertical plate, and the left end of the push-pull rod is horizontally provided with the plastic sleeve.

Preferably, two storage barrels are symmetrically arranged in front and at the back of the right side of the top of the crushing hopper, and the storage barrels are connected with the crushing hopper through a fixed rod; the bottom of the storage barrel is connected with a conical barrel with a large upper part and a small lower part; a plug is matched in the conical barrel, the plug is connected with a lifting rod downwards, the lifting rod extends out of the conical barrel and is connected with a wedge block, and the bottom surface of the wedge block is an inclined plane with one high end and the other low end; a second type spring is connected between the lifting rod and the bottom of the storage barrel; the upper section of the third rotating shaft is connected with a roller through a third connecting rod, and the roller is matched with the bottom surface of the wedge block.

(III) advantageous effects

The invention provides a tank body swing type dissolving device for processing paint, which has the following advantages:

1, a servo motor is used as a driving force, and a first rotating shaft is driven to rotate through gear transmission so as to drive a worm to rotate; the worm drives the first worm wheel and the second worm wheel to rotate, so that the upper rotating shaft and the lower rotating shaft both rotate. For the upper rotating shaft, the stirring assembly is directly started to work in the dissolving tank, and the coating in the dissolving tank is stirred to accelerate dissolution; for the lower rotating shaft, the first bevel gear is driven to rotate, the second rotating shaft is driven to rotate through the bevel gears, the incomplete bevel gears rotate along with the lower rotating shaft and are meshed with the left bevel gear and the right bevel gear in sequence, the shaft sleeve rotates in a reciprocating mode, the dissolving tank is driven to swing in a reciprocating mode, the inner coating is shaken, and the uniformity of the coating is improved.

2, the servo motor also drives the first transmission wheel to rotate and drives the third rotating shaft to rotate through transmission, so that the crushing knife rotates along with the rotation, and the crushing effect is generated in the crushing hopper. Solid paint is put into from the loading hopper, and the paint reduces the granule through the crushing effect of crushing unit to fall into dissolving tank, shorten the dissolution time.

And 3, the upper rotating shaft rotates to enable the stirring rod to rotate correspondingly, so that the stirring rod can stir the coating and the solvent, and the spring drives the small ball to rotate correspondingly, so that turbulence is increased, and dissolution is accelerated.

4, still utilize No. three pivots to take the roller to rotate through No. three connecting rods, the wedge cooperation of roller periodicity and two storage vats below, the cycle is repeated, makes the coating of front side storage vat fall earlier, and the coating of rear side storage vat falls behind for different coating intermittent type fall, add and dissolve the incasement and mix, make and prepare the effect better.

To sum up, this device adopts the transmission type design, utilizes servo motor as drive power, realizes the stirring to the coating in the dissolving tank, and the cooperation dissolving tank sway, smash the smashing of fighting, the high coating of preparation degree of consistency that can be quick.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a block diagram of the present invention;

FIG. 2 is a block diagram of a drive assembly

FIG. 3 is a block diagram of the swing assembly;

FIG. 4 is a block diagram of a dissolving tank;

FIG. 5 is a block diagram of the size reduction assembly;

FIG. 6 is a resultant view of the push-pull assembly;

FIG. 7 is a top view of the grinding hopper;

FIG. 8 is a structural view of a storage vat;

fig. 9 is a kinematic fit of a wedge block and a roller.

in the drawings, the components represented by the respective reference numerals are listed below:

101-bed, 102-wheel;

2-push-pull assembly, 201-push-pull rod, 202-plastic sleeve;

3-a transmission case;

4-drive component, 401-servo motor, 402-first gear, 403-second gear, 404-first rotating shaft, 405-worm, 406-first worm gear, 407-upper rotating shaft, 408-second worm gear and 409-lower rotating shaft;

5-dissolving tank, 501-feeding inlet, 502-liquid discharge pipe, 503-mounting shaft, 504-support plate and 505-liquid feeding hopper;

6-swinging component 601-second rotating shaft, 602-first bevel gear, 603-second bevel gear, 604-incomplete bevel gear, 605-left bevel gear, 606-right bevel gear, 607-shaft sleeve and 608-sealing ring;

7-stirring component, 701-stirring rod, 702-spring, 703-small ball;

8-crushing hopper, 801-mounting plate, 802-blanking pipe, 803-flexible pipe, 804-supporting rod, 805-storage barrel, 806-fixed rod, 807-conical barrel, 808-plug, 809-lifting rod, 810-wedge block, 811-class II spring, 812-roller and 813-third connecting rod;

9-crushing component, 901-first transmission wheel, 902-transmission belt, 903-second transmission wheel, 904-third rotating shaft and 905-crushing knife.

Detailed Description

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