Square filter PU solidification annular assembly line

文档序号:1778245 发布日期:2019-12-06 浏览:30次 中文

阅读说明:本技术 一种方形滤清器pu固化环形流水线 (Square filter PU solidification annular assembly line ) 是由 刘人瑜 于 2018-05-28 设计创作,主要内容包括:本发明公开了一种方形滤清器PU固化环形流水线,其中,包括控制装置、环形固化流水线、施胶流水线,环形固化流水线的底部连接设有环形机架,环形固化流水线的顶部连接设有复数个随行夹具,施胶流水线的底部连接设有U型支架,U型支架的两端分别设有连接环形机架的第一连接件与第二连接件,施胶流水线的两端均与环形固化流水线连接,在施胶流水线上由第一连接件向第二连接件的方向上依次设有取上模机、跨线扶梯、取纸芯机、喷脱模剂机、施胶机、上线机构,控制装置控制分别控制连接环形固化流水线、施胶流水线、取上模机、取纸芯机、喷脱模剂机、施胶机、上线机构。(The invention discloses a PU curing annular assembly line of a square filter, which comprises a control device, an annular curing assembly line and a glue applying assembly line, wherein the bottom of the annular curing assembly line is connected with an annular rack, the top of the annular curing assembly line is connected with a plurality of traveling fixtures, the bottom of the glue applying assembly line is connected with a U-shaped support, two ends of the U-shaped support are respectively provided with a first connecting piece and a second connecting piece which are connected with the annular rack, two ends of the glue applying assembly line are connected with the annular curing assembly line, a mold taking machine, a cross-line staircase, a paper core taking machine, a mold spraying and releasing agent machine, a glue applying mechanism and an on-line mechanism are sequentially arranged on the glue applying assembly line from the first connecting piece to the second connecting piece, and the control device controls and respectively connects the annular curing assembly line, the glue applying assembly line, the mold taking machine, the paper core, And a threading mechanism.)

1. The PU curing annular assembly line for the square filter is characterized by comprising a control device, an annular curing assembly line and a glue applying assembly line, wherein an annular frame is connected and arranged at the bottom of the annular curing assembly line, a plurality of traveling fixtures are connected and arranged at the top of the annular curing assembly line, a U-shaped support is connected and arranged at the bottom of the glue applying assembly line, a first connecting piece and a second connecting piece which are connected with the annular frame are respectively arranged at two ends of the U-shaped support, the two ends of the glue applying assembly line are connected with the annular curing assembly line, a mould taking machine, a cross-line staircase, a paper core taking machine, a mould spraying and releasing agent machine, a glue applicator and a line feeding mechanism are sequentially arranged on the glue applying assembly line from the first connecting piece to the second connecting piece, and the control device controls and respectively controls and connects the annular curing assembly line, the glue applying assembly line, The paper core machine comprises a paper core taking machine, a release agent spraying machine, a sizing machine and a line feeding mechanism.

2. The square filter PU curing ring line of claim 1, wherein the control device controls the ring line to drive the pallet to move from the first connecting member to a direction away from the second connecting member;

The control device controls the glue applying assembly line to move from the second connecting piece to the first connecting piece.

3. The square filter PU curing ring line of claim 2, wherein 68 sets of pallet are connected to the ring line.

4. The square filter PU curing ring line of claim 1, wherein 8 sets of pallet are provided on the ring line between the first connector and the second connector.

Technical Field

The invention relates to the technical field of filter PU curing devices, in particular to a square filter PU curing annular production line.

Background

In the existing filter PU curing production process, in order to ensure the production beat and the curing technical requirements of PU products, one production line needs 50 sets of clamps with the total weight of more than 90KG, in order to enable the clamps to move on the production line, two sets of servo clamps with 3KW are adopted to be pushed on and off the line, and the impact force of the two sets of servo clamps often damages a blocking mechanism and a pushing mechanism; a2 KW mould opening motor is used for separately forming an upper mould, gears of a box opening mechanism are easy to damage, two swing arm type parallel transfer machines driven by 1.5KW motors are designed at two ends of an assembly line for transferring a mould from an upper line to a lower line and from a lower line to an upper line, a constant temperature workshop is built in a factory for ensuring the curing temperature of 40-60 ℃, two air conditioners with the temperature set to be 28-33 ℃ and 5KW per hour can only reach the requirement for the environmental temperature requirement of workers, therefore, clamps and energy sources are consumed very much when the air conditioner is used, and the production cost is increased.

Disclosure of Invention

the technical problem to be solved by the invention is to provide a PU curing annular assembly line of a square filter, which can be fixedly connected to the top of the annular curing assembly line by adopting 68 sets of follower fixtures, so that the curing time of PU curing can be ensured, and a glue applying assembly line is externally connected for performing the operations of lower die, coring, mold releasing agent spraying, glue applying, line feeding and the like, so that the curing and the glue applying are performed at the same time, the production beat can be ensured, and the production efficiency can be improved; the pallet moves horizontally in the whole process, no collision occurs, the working noise is low, the service life of the pallet can be ensured, and the production and maintenance costs are reduced; the mould structure design is upper and lower mould components of a whole that can function independently structure, and the total weight is no longer than 7KG, makes the load of annular solidification assembly line and glueing assembly line reduce greatly, and convenient to use for solve the defect that prior art leads to.

In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a square filter PU solidification annular assembly line, wherein, includes controlling means, annular solidification assembly line, glueing assembly line, the bottom of annular solidification assembly line is connected and is equipped with annular frame, the top of annular solidification assembly line is connected and is equipped with a plurality of pallet, the bottom of glueing assembly line is connected and is equipped with U type support, the both ends of U type support are equipped with the connection respectively the first connecting piece and the second connecting piece of annular frame, the both ends of glueing assembly line all with annular solidification assembly line is connected by first connecting piece is equipped with in proper order on the glueing assembly line by in the direction of second connecting piece and gets mould machine, overline staircase, get the paper core machine, spout release agent machine, size applicator, the mechanism of going up the line, controlling means control respectively the annular solidification assembly line, assembly line glueing, The paper core machine comprises a paper core taking machine, a release agent spraying machine, a sizing machine and a line feeding mechanism.

In the square filter PU curing annular assembly line, the control device controls and connects the annular curing assembly line to drive the pallet to move from the first connecting piece to a direction away from the second connecting piece;

The control device controls the glue applying assembly line to move from the second connecting piece to the first connecting piece.

The square filter PU curing annular assembly line is characterized in that 68 sets of the following fixtures are connected to the annular curing assembly line.

Foretell square filter PU solidification annular assembly line, wherein, be equipped with 8 sets on the annular solidification assembly line between first connecting piece with the second connecting piece pallet.

According to the technical scheme provided by the invention, the PU curing annular assembly line for the square filter has the following effects: 68 sets of follower fixtures are fixedly connected to the top of the annular curing production line, so that the curing time of PU curing can be guaranteed, a glue applying production line is connected to the outside for performing the operations of lower die, coring, mold releasing agent spraying, glue applying, line feeding and the like, so that the curing and the glue applying are performed simultaneously, the production beat can be guaranteed, and the production efficiency can be improved; the pallet moves horizontally in the whole process, no collision occurs, the working noise is low, the service life of the pallet can be ensured, and the production and maintenance costs are reduced; the mould structure is designed into an upper mould and a lower mould split structure, the total weight is not more than 7KG, the load of the annular curing production line and the gluing production line is greatly reduced, and the use is convenient.

drawings

FIG. 1 is a schematic structural view of a PU curing ring-shaped production line of a square filter according to the present invention.

Wherein the reference numbers are as follows: the production line comprises an annular curing production line 101, a glue applying production line 102, an annular frame 103, a pallet 104, a U-shaped bracket 105, an upper mold taking machine 106, a cross-line escalator 107, a paper core taking machine 108, a mold release agent spraying machine 109, a glue applicator 110 and a line feeding mechanism 111.

Detailed Description

In order to make the technical means, the characteristics, the purposes and the functions of the invention easy to understand, the invention is further described with reference to the specific drawings.

The invention provides a PU curing annular assembly line of a square filter, aiming at adopting 68 sets of follower fixtures to be fixedly connected to the top of the annular curing assembly line and ensuring the curing time of PU curing, and a glue applying assembly line is externally connected to carry out the work of lower mould, coring, mold releasing agent spraying, glue applying, line feeding and the like, so that the curing and the glue applying are carried out simultaneously, the production beat can be ensured, and the production efficiency can be improved; the pallet moves horizontally in the whole process, no collision occurs, the working noise is low, the service life of the pallet can be ensured, and the production and maintenance costs are reduced; the mould structure is designed into an upper mould and a lower mould split structure, the total weight is not more than 7KG, the load of the annular curing production line and the gluing production line is greatly reduced, and the use is convenient.

As shown in figure 1, the square filter PU curing annular assembly line comprises a control device, an annular curing assembly line 101 and a glue applying assembly line 102, wherein an annular frame 103 is connected to the bottom of the annular curing assembly line 101, a plurality of follow-up clamps 104 are connected to the top of the annular curing assembly line 101, a U-shaped support 105 is connected to the bottom of the glue applying assembly line 102, a first connecting piece and a second connecting piece which are connected with the annular frame 103 are respectively arranged at two ends of the U-shaped support 105, two ends of the glue applying assembly line 102 are both connected with the annular curing assembly line 101, a mould taking machine 106, a cross-line escalator 107, a paper taking core machine 108, a mould spraying machine 109, a glue applying machine 110 and a line feeding mechanism 111 are sequentially arranged on the glue applying assembly line 102 from the first connecting piece to the second connecting piece, and the control device controls and respectively connects the annular curing assembly line 101 and the, An upper mold taking machine 106, a paper core taking machine 108, a mold release agent spraying machine 109, a glue applicator 110 and a line feeding mechanism 111;

The flying staircase 107 facilitates access to the inside of the glue line 102 by operators and maintenance personnel.

In the square filter PU curing annular assembly line provided by the embodiment, the adopted control device controls and connects the annular curing assembly line 101 to drive the traveling fixture 104 to move from the first connecting piece to the direction departing from the second connecting piece;

The control device controls the movement of the connecting glue line 102 from the second connection element in the direction of the first connection element.

According to the square filter PU curing annular assembly line provided by the embodiment, 68 sets of follower fixtures 104 are connected to the adopted annular curing assembly line 101, and a mold is arranged inside the follower fixtures 104.

In the square filter PU curing annular assembly line provided by this embodiment, 8 sets of pallet 104 are arranged between the first connecting piece and the second connecting piece on the adopted annular curing assembly line 101.

the concrete use process of the square filter PU curing ring-shaped production line provided by the embodiment when in use is as follows: firstly, the work of an annular curing production line 101 and a sizing production line 102 is controlled by a control device, the annular curing production line 101 drives all 68 sets of pallet 104 to move, after a square filter PU is cured, a mould is moved out to the sizing production line 102 by the pallet 104, the mould on the sizing production line 102 sequentially passes through a mould taking-up machine 106 (taking down an upper mould), a paper core taking machine 108 (taking down the square filter and a paper core), a mould spraying release agent machine 109 (spraying release agent on the mould), a sizing machine 110 (sizing) and then is conveyed to the interior of the pallet 104 on the annular curing production line 101 by a line feeding mechanism 111, at the moment, the next mould is conveyed to the sizing production line 102, the following pallet 104 at the back is kept standing and cured, when the glued pallet 104 circles around the annular curing production line 101 for a circle, the square filter PU can be completely cured, and when the square filter PU is not completely cured, the pallet 104 continues to move for a circle along with the annular curing assembly line 101 until curing, so that two processes of gluing and curing can be completed simultaneously, and the production efficiency is improved.

In conclusion, the PU curing annular assembly line for the square filter can be fixedly connected to the top of the annular curing assembly line by adopting 68 sets of follower fixtures, the curing time of PU curing can be ensured, and a glue applying assembly line is externally connected to carry out the work of lower die, coring, mold releasing agent spraying, gluing, line feeding and the like, so that the curing and gluing are carried out simultaneously, the production beat can be ensured, and the production efficiency can be improved; the pallet moves horizontally in the whole process, no collision occurs, the working noise is low, the service life of the pallet can be ensured, and the production and maintenance costs are reduced; the mould structure is designed into an upper mould and a lower mould split structure, the total weight is not more than 7KG, the load of the annular curing production line and the gluing production line is greatly reduced, and the use is convenient.

Specific embodiments of the invention have been described above. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; various changes or modifications may be made by one skilled in the art within the scope of the claims without departing from the spirit of the invention, and without affecting the spirit of the invention.

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