阅读说明：本技术 一种生物质纤维装饰瓦的制造工艺 (Manufacturing process of biomass fiber decorative tile ) 是由 朴美子 于 2019-06-14 设计创作，主要内容包括：本发明公开了一种生物质纤维装饰瓦的制造工艺,包括如下步骤：沥青熔化→定量搅拌→烟尘过滤→胎体开卷调偏→浸涂→烟尘过滤→撒砂→烟尘过滤→冷辊冷却→纠偏上粘结条→辊切；沥青熔化：沥青倒入沥青熔化池进行高温熔化；定量搅拌：一定量的沥青打入搅拌罐充分混合,经一定时间颗粒熔化后,加一定量的石粉等,搅拌均匀,放入浸渍池待用；烟尘过滤：在搅拌过程中会产生大量的烟尘,首先制造大于搅拌机顶部直径的集尘罩。本发明在生物质纤维装饰瓦的制造工艺中,将产生烟尘的设备上加入烟尘过滤设备,达到烟尘过滤的优点,使工人在长期工作时,能够有效的避免吸入大量的烟尘,有效的保护了工人的身体健康。(The invention discloses a manufacturing process of a biomass fiber decorative tile, which comprises the following steps: asphalt melting → quantitative stirring → smoke filtering → matrix uncoiling and deviation adjusting → dip coating → smoke filtering → sanding → smoke filtering → cold roller cooling → deviation correcting upper bonding strip → roller cutting; asphalt melting: pouring the asphalt into an asphalt melting tank for high-temperature melting; quantitative stirring: adding a certain amount of asphalt into a stirring tank for fully mixing, adding a certain amount of stone powder and the like after the particles are melted for a certain time, uniformly stirring, and putting into an impregnation tank for later use; smoke dust filtration: during the stirring process, a great deal of smoke is generated, and a dust collecting cover which is larger than the diameter of the top of the stirrer is firstly manufactured. In the manufacturing process of the biomass fiber decorative tile, the smoke dust filtering equipment is added to the equipment for generating smoke dust, so that the advantage of smoke dust filtering is achieved, workers can be effectively prevented from sucking a large amount of smoke dust when working for a long time, and the physical health of the workers is effectively protected.)

1. a manufacturing process of biomass fiber decorative tiles is characterized in that: the method comprises the following steps: asphalt melting → quantitative stirring → smoke filtering → matrix uncoiling and deviation adjusting → dip coating → smoke filtering → sanding → smoke filtering → cold roller cooling → deviation correcting upper bonding strip → roller cutting;

A. asphalt melting: pouring the asphalt into an asphalt melting tank for high-temperature melting;

B. quantitative stirring: adding a certain amount of asphalt into a stirring tank for fully mixing, adding a certain amount of stone powder and the like after the particles are melted for a certain time, uniformly stirring, and putting into an impregnation tank for later use;

C. smoke dust filtration: a large amount of smoke and dust can be generated in the stirring process, a dust collecting cover with the diameter larger than that of the top of the stirrer is firstly manufactured, then the smoke and dust are sucked into the filtering device through a dust collector, a dust collecting pipe and a dust outlet pipe, and then the smoke and dust are filtered;

D. uncoiling and deviation adjustment of a tire body: in order to flatten the tile, the tire body needs to enter a modified asphalt dipping pool straightly, and the tire body joint needs to be firmly bonded so as to prevent the tire base from being broken in the production;

E. dip coating: the modified asphalt in the dipping pool is kept at a certain liquid level, the temperature is controlled to be 185-195 ℃ (the modified asphalt is heated by a heat-conducting oil jacket), so that the carcass is fully dipped, and the feeding quantity of the carcass and the thickness of coiled materials are controlled by passing the carcass through a thickness-controlling clamping roller;

F. smoke dust filtration: a large amount of asphalt smoke is generated during dip coating, a large dust collecting cover is arranged at the top of the dipping tank, and then smoke is sucked into the filtering device through a dust suction machine, a dust suction pipe and a dust outlet pipe and then is filtered;

G. Sanding: after the tire body is dip-coated by asphalt, respectively spraying color sand and yellow sand on the upper surface and the lower surface of the tire body, and automatically spraying sand by a sand extraction device;

H. Smoke dust filtration: a large amount of asphalt smoke is generated during sanding, a large dust collecting cover is arranged at the top of sanding equipment, then smoke is sucked into the filtering device through a dust collector, a dust collecting pipe and a dust outlet pipe, and then the smoke is filtered;

I. cooling by a cold roll: indirectly cooling (cooling water) by using a roller after sanding;

J. Correcting deviation and adhering strips: leveling the tyre body, and adhering 1 strip of asphalt self-adhesive (140-180 ℃) with the width of about 2 cm;

K. Roll cutting: the finished product is stored and cut into glass fiber tiles with certain specifications on a roller cutting machine.

2. the process of claim 1, wherein the biomass fiber decorative tile is prepared by the following steps: when the smoke dust is filtered in the step C, F and the step H, water can be arranged in the filter device for filtering, meanwhile, the top of the inner cavity of the filter device is provided with the smoke dust particle filter screen and the dust filter screen, and the top of the filter device is provided with the air outlet hole for facilitating air exhaust.

3. The process of claim 1, wherein the biomass fiber decorative tile is prepared by the following steps: and B, when the asphalt is melted in the step A, the melting temperature of the asphalt is generally controlled to be 200-220 ℃, so that the asphalt can be uniformly melted.

4. the process of claim 1, wherein the biomass fiber decorative tile is prepared by the following steps: and B, during quantitative stirring in the step B, pouring the asphalt into a dipping tank after stirring, and controlling the temperature to be 180-200 ℃ so as to facilitate subsequent processing.

Technical Field

the invention relates to the technical field of fiber decorative tile manufacturing, in particular to a manufacturing process of a biomass fiber decorative tile.

Background

the unique texture and color of the fiber decorative tile can be matched with most building styles, the colorful glass fiber tile can bring unique building styles no matter in modern or traditional buildings, villas or residential buildings of residential buildings, complex roofs or simple roofs, and continuous research and test on products and application technologies prove that the colorful glass fiber tile roof can resist erosion caused by various weather factors such as illumination, cold and heat, rainwater, freezing and the like.

the manufacturing process of the biomass fiber decorative tile can be used when the biomass fiber decorative tile is processed, and the existing manufacturing process of the biomass fiber decorative tile does not have the function of filtering smoke dust, so that workers can suck a large amount of smoke dust when working for a long time, and the health of the workers can be seriously influenced when the workers suck the smoke dust for a long time.

disclosure of Invention

technical problem to be solved

aiming at the defects of the prior art, the invention provides the manufacturing process of the biomass fiber decorative tile, which has the advantage of smoke dust filtration and solves the problems that workers can inhale a large amount of smoke dust when working for a long time and the health of the workers can be seriously influenced because the existing manufacturing process of the biomass fiber decorative tile does not have the function of smoke dust filtration.

(II) technical scheme

in order to achieve the purpose, the invention provides the following technical scheme: a manufacturing process of biomass fiber decorative tiles comprises the following steps: asphalt melting → quantitative stirring → smoke filtering → matrix uncoiling and deviation adjusting → dip coating → smoke filtering → sanding → smoke filtering → cold roller cooling → deviation correcting upper bonding strip → roller cutting;

A. asphalt melting: pouring the asphalt into an asphalt melting tank for high-temperature melting;

B. quantitative stirring: adding a certain amount of asphalt into a stirring tank for fully mixing, adding a certain amount of stone powder and the like after the particles are melted for a certain time, uniformly stirring, and putting into an impregnation tank for later use;

C. Smoke dust filtration: a large amount of smoke and dust can be generated in the stirring process, a dust collecting cover with the diameter larger than that of the top of the stirrer is firstly manufactured, then the smoke and dust are sucked into the filtering device through a dust collector, a dust collecting pipe and a dust outlet pipe, and then the smoke and dust are filtered;

D. uncoiling and deviation adjustment of a tire body: in order to flatten the tile, the tire body needs to enter a modified asphalt dipping pool straightly, and the tire body joint needs to be firmly bonded so as to prevent the tire base from being broken in the production;

E. dip coating: the modified asphalt in the dipping pool is kept at a certain liquid level, the temperature is controlled to be 185-195 ℃ (the modified asphalt is heated by a heat-conducting oil jacket), so that the carcass is fully dipped, and the feeding quantity of the carcass and the thickness of coiled materials are controlled by passing the carcass through a thickness-controlling clamping roller;

F. smoke dust filtration: a large amount of asphalt smoke is generated during dip coating, a large dust collecting cover is arranged at the top of the dipping tank, and then smoke is sucked into the filtering device through a dust suction machine, a dust suction pipe and a dust outlet pipe and then is filtered;

G. sanding: after the tire body is dip-coated by asphalt, respectively spraying color sand and yellow sand on the upper surface and the lower surface of the tire body, and automatically spraying sand by a sand extraction device;

H. smoke dust filtration: a large amount of asphalt smoke is generated during sanding, a large dust collecting cover is arranged at the top of sanding equipment, then smoke is sucked into the filtering device through a dust collector, a dust collecting pipe and a dust outlet pipe, and then the smoke is filtered;

I. Cooling by a cold roll: indirectly cooling (cooling water) by using a roller after sanding;

J. correcting deviation and adhering strips: leveling the tyre body, and adhering 1 strip of asphalt self-adhesive (140-180 ℃) with the width of about 2 cm;

K. Roll cutting: the finished product is stored and cut into glass fiber tiles with certain specifications on a roller cutting machine.

Preferably, when the smoke dust is filtered in the step C, F and the step H, water can be arranged in the filter device for filtering, meanwhile, a smoke dust particle filter screen and a dust filter screen are arranged at the top of the inner cavity of the filter device, and an air outlet is formed in the top of the filter device for facilitating air exhaust.

preferably, when the asphalt is melted in the step A, the melting temperature of the asphalt is generally controlled to be 200-220 ℃, so that the asphalt can be melted uniformly.

preferably, during quantitative stirring in the step B, the asphalt is poured into the dipping tank after stirring, and the temperature is controlled to be 180-200 ℃, so that the subsequent processing is facilitated.

(III) advantageous effects

compared with the prior art, the invention provides a manufacturing process of a biomass fiber decorative tile, which has the following beneficial effects:

in the manufacturing process of the biomass fiber decorative tile, the smoke dust filtering equipment is added to the equipment for generating smoke dust, so that the advantage of smoke dust filtering is achieved, workers can be effectively prevented from sucking a large amount of smoke dust when working for a long time, and the physical health of the workers is effectively protected.

Drawings

FIG. 1 is a flow chart of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

All the components of the present invention are standard components commonly used or known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.

the invention provides a technical scheme that: a manufacturing process of biomass fiber decorative tiles comprises the following steps: asphalt melting → quantitative stirring → smoke filtering → matrix uncoiling and deviation adjusting → dip coating → smoke filtering → sanding → smoke filtering → cold roller cooling → deviation correcting upper bonding strip → roller cutting;

A. asphalt melting: pouring the asphalt into an asphalt melting tank for high-temperature melting;

B. quantitative stirring: adding a certain amount of asphalt into a stirring tank for fully mixing, adding a certain amount of stone powder and the like after the particles are melted for a certain time, uniformly stirring, and putting into an impregnation tank for later use;

C. smoke dust filtration: a large amount of smoke and dust can be generated in the stirring process, a dust collecting cover with the diameter larger than that of the top of the stirrer is firstly manufactured, then the smoke and dust are sucked into the filtering device through a dust collector, a dust collecting pipe and a dust outlet pipe, and then the smoke and dust are filtered;

D. uncoiling and deviation adjustment of a tire body: in order to flatten the tile, the tire body needs to enter a modified asphalt dipping pool straightly, and the tire body joint needs to be firmly bonded so as to prevent the tire base from being broken in the production;

e, dip coating: the modified asphalt in the dipping pool is kept at a certain liquid level, the temperature is controlled to be 185-195 ℃ (the modified asphalt is heated by a heat-conducting oil jacket), so that the carcass is fully dipped, and the feeding quantity of the carcass and the thickness of coiled materials are controlled by passing the carcass through a thickness-controlling clamping roller;

F. Smoke dust filtration: a large amount of asphalt smoke is generated during dip coating, a large dust collecting cover is arranged at the top of the dipping tank, and then smoke is sucked into the filtering device through a dust suction machine, a dust suction pipe and a dust outlet pipe and then is filtered;

G. sanding: after the tire body is dip-coated by asphalt, respectively spraying color sand and yellow sand on the upper surface and the lower surface of the tire body, and automatically spraying sand by a sand extraction device;

H. smoke dust filtration: a large amount of asphalt smoke is generated during sanding, a large dust collecting cover is arranged at the top of sanding equipment, then smoke is sucked into the filtering device through a dust collector, a dust collecting pipe and a dust outlet pipe, and then the smoke is filtered;

I. cooling by a cold roll: indirectly cooling (cooling water) by using a roller after sanding;

J. correcting deviation and adhering strips: leveling the tyre body, and adhering 1 strip of asphalt self-adhesive (140-180 ℃) with the width of about 2 cm;

K. Roll cutting: the finished product is stored and cut into glass fiber tiles with certain specifications on a roller cutting machine.