阅读说明：本技术 一种炭毡薄毡生产用烘箱及其生产方法 (baking oven for producing carbon felt thin felt and production method thereof ) 是由 马怡军 于 2019-09-17 设计创作，主要内容包括：本发明公开了一种炭毡薄毡生产用烘箱,包括基层,所述基层的上端一侧固定有垫块,所述垫块的上端固定有支撑台,所述基层的上端固定有八个支撑杆,八个支撑杆的上端共同固定有承载板,所述支撑台位于承载板的下端一侧,所述承载板的上端等间距固定有六个承载杆,所述承载杆的上端固定有支撑件,六个支撑件的上端共同固定有弧形烘干箱,所述承载板的上端两侧均固定有固定杆；本发明还提出了一种炭毡薄毡生产方法。本发明解决了不方便对炭毡薄毡进行快速彻底烘干的问题,同时也解决了人工收卷炭毡薄毡费时费力的问题,降低了工作人员的劳动强度,提高了烘干效率和烘干质量,能对热量进行再次利用,降低了能耗,达到了节能减排的目的。(the invention discloses an oven for producing a carbon felt thin felt, which comprises a base layer, wherein a cushion block is fixed on one side of the upper end of the base layer, a supporting table is fixed on the upper end of the cushion block, eight supporting rods are fixed on the upper end of the base layer, a bearing plate is jointly fixed on the upper ends of the eight supporting rods, the supporting table is positioned on one side of the lower end of the bearing plate, six bearing rods are equidistantly fixed on the upper end of the bearing plate, supporting pieces are fixed on the upper ends of the bearing rods, an arc-shaped drying box is jointly fixed on the upper ends of the six supporting pieces, and fixing rods are fixed on two sides; the invention also provides a production method of the carbon felt mat. The invention solves the problem that the carbon felt is inconvenient to dry quickly and thoroughly, also solves the problem that manual rolling of the carbon felt wastes time and labor, reduces the labor intensity of workers, improves the drying efficiency and the drying quality, can reuse heat, reduces energy consumption, and achieves the purposes of energy conservation and emission reduction.)

1. an oven is used in production of carbon felt mat, includes basic unit (16), its characterized in that: a cushion block (12) is fixed on one side of the upper end of the base layer (16), a supporting table (9) is fixed on the upper end of the cushion block (12), eight supporting rods (13) are fixed on the upper end of the base layer (16), a bearing plate (18) is jointly fixed on the upper ends of the eight supporting rods (13), the supporting table (9) is located on one side of the lower end of the bearing plate (18), six bearing rods (25) are fixed on the upper end of the bearing plate (18) at equal intervals, supporting pieces (22) are fixed on the upper ends of the bearing rods (25), an arc-shaped drying box (4) is jointly fixed on the upper ends of the six supporting pieces (22), fixing rods (30) are fixed on two sides of the upper end of the bearing plate (18), air heaters (5) are fixed on the upper ends of the fixing rods (30), air conveying pipes (1) are connected to one ends of the two air conveying pipes (5), one end of one air conveying pipe (1), the one end of two defeated tuber pipes (1) all is connected with guide duct (2), and the impartial interval in one side of two guide duct (2) is connected with five fixed pipe (3), and is a set of with five fixed pipe (3) of one side, and the upper and lower both ends at arc stoving case (4) are connected respectively to the one end of two sets of fixed pipe (3), the both sides of arc stoving case (4) all are equipped with opening (24), the other end of air heater (5) is connected with connecting pipe (6), the one end of connecting pipe (6) is connected with air extraction cover (7), be equipped with conveyor jointly in brace table (9), the upper end of loading board (18) and arc stoving case (4), two air extraction covers (7) all correspond to each other with conveyor.

2. The oven for producing the carbon felt mat according to claim 1, wherein: the conveying device comprises two supporting frames (20) fixed on one side of the upper end of a bearing plate (18), conveying rollers (21) are installed on the supporting frames (20), five conveying rollers (23) are connected between opposite side walls in the arc drying box (4) in a rotating mode at equal intervals, the upper end of a supporting table (9) is fixed with a second mounting frame (28), rotating rollers (26) are installed on the second mounting frame (28), a driving motor (27) is fixed on one side of the second mounting frame (28), an output shaft of the driving motor (27) penetrates through one side wall of the second mounting frame (28) and is connected to one side of the rotating rollers (26), a first mounting frame (11) is fixed on one side of the supporting table (9), a winding roller (10) is installed on the first mounting frame (11), and a carbon felt body (8) is arranged on the conveying rollers (21), the conveying rollers (23) and the rotating rollers (26) jointly, the carbon felt body (8) penetrates through the two openings (24), and one end of the carbon felt body (8) is fixed on the winding roller (10).

3. the oven for producing the carbon felt mat according to claim 1, wherein: equidistant cover is equipped with four clamps (15) on one of them defeated tuber pipe (1), the upper end of clamp (15) is fixed with mounting panel (14), be equipped with two through-holes on mounting panel (14), the lower extreme of loading board (18) is equipped with the screw thread blind hole that eight and through-hole correspond, it is equipped with screw (31) to run through in the through-hole, the upper end of screw (31) extends to in the screw thread blind hole.

4. the oven for producing the carbon felt mat according to claim 1, wherein: one side of the bearing plate (18) is provided with a ladder stand (17).

5. The oven for producing the carbon felt mat according to claim 1, wherein: guard rails (19) are mounted on two sides of the upper end of the bearing plate (18).

6. The oven for producing the carbon felt mat according to claim 1, wherein: the fixing rod (30) is fixed at the upper end of the bearing plate (18) through two fixing pieces (29).

7. the oven for producing the carbon felt mat according to claim 1, wherein: the connecting pipe (6) is made of carbon steel.

8. A production method of a carbon felt is characterized by comprising the following steps:

S1, adding the glass fiber, the organic fiber and the acrylic ester composite emulsion into a mixing tank, adding water, and uniformly stirring by using a wave wheel type stirrer to complete mixing;

s2, uniformly spreading the mixed material on a conveying mesh belt by using a distributor, and conveying the material by the conveying mesh belt;

S3, depositing the material conveyed by the conveying net belt on a forming net belt;

S4, dehydrating and drying the material deposited on the forming mesh belt by hot air;

And S5, winding the dried material by using a winding roller (10).

Technical Field

The invention relates to the technical field of carbon felt mats, in particular to an oven for producing a carbon felt mat and a production method thereof.

background

the glass fiber mat is used for epoxy covering copper plates and electrical appliance insulation products, and has the characteristics of high heat resistance temperature, good heat preservation performance, high sound absorption rate, high tail gas purification efficiency, corrosion resistance, moth prevention, mildew prevention, low absorption rate, good vibration resistance, flame retardance, light quality and weight conservation and the like.

at present, the carbon felt is widely applied in daily life, when the carbon felt is produced, the carbon felt needs to be dried, and the carbon felt is wound after the drying is finished, however, most of the existing drying equipment can only dry the carbon felt from one direction when drying is carried out, the heat loss is serious, the drying efficiency is low, the time consumption is long, the condition of incomplete drying is easy to occur, manual winding is needed after the drying is finished, the time and labor are wasted, the labor intensity is high, and the labor cost is high.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides an oven for producing a carbon felt thin felt and a production method thereof.

In order to achieve the purpose, the invention adopts the following technical scheme:

an oven for producing carbon felt thin felt comprises a base layer, wherein a cushion block is fixed on one side of the upper end of the base layer, a supporting table is fixed on the upper end of the cushion block, eight supporting rods are fixed on the upper end of the base layer, a bearing plate is jointly fixed on the upper ends of the eight supporting rods, the supporting table is positioned on one side of the lower end of the bearing plate, six bearing rods are equidistantly fixed on the upper end of the bearing plate, supporting pieces are fixed on the upper ends of the bearing rods, an arc-shaped drying box is jointly fixed on the upper ends of the six supporting pieces, fixing rods are respectively fixed on two sides of the upper end of the bearing plate, hot air blowers are fixed on the upper ends of the fixing rods, air conveying pipes are respectively connected to one ends of the two hot air blowers, one end of one air conveying pipe penetrates through the side wall of the bearing plate and extends to the upper, five fixed pipes with one side are a set of, and the upper and lower both ends at arc stoving case are connected respectively to the one end of two sets of fixed pipes, the both sides of arc stoving case all are equipped with the opening, the other end of air heater is connected with the connecting pipe, the one end of connecting pipe is connected with the exhaust hood, the upper end and the arc stoving incasement of brace table, loading board are equipped with conveyor jointly, and two exhaust hoods all correspond with conveyor each other.

Preferably, conveyor is including fixing two support frames in loading board upper end one side, install the conveying roller on the support frame, common equidistant rotation is connected with five transfer rollers between the relative lateral wall of arc stoving incasement, the upper end of brace table is fixed with the second mounting bracket, install the rotor on the second mounting bracket, one side of second mounting bracket is fixed with driving motor, driving motor's output shaft runs through a lateral wall of second mounting bracket and connects in one side of rotor, one side of brace table is fixed with first mounting bracket, install the winding roller on the first mounting bracket, be equipped with the thin felt body of charcoal felt jointly on conveying roller, conveying roller and the rotor, the thin felt body of charcoal felt runs through two openings, the one end of thin felt body is fixed on the winding roller.

Preferably, equidistant cover is equipped with four clamps on one of them defeated tuber pipe, the upper end of clamp is fixed with the mounting panel, be equipped with two through-holes on the mounting panel, the lower extreme of loading board is equipped with eight screw thread blind holes that correspond with the through-hole, it is equipped with the screw to run through in the through-hole, the upper end of screw extends to in the screw thread blind hole.

preferably, one side of the bearing plate is provided with a ladder stand.

preferably, guardrails are installed on two sides of the upper end of the bearing plate.

Preferably, the fixing rod is fixed to the upper end of the bearing plate by two fixing members.

preferably, the connecting pipe is made of carbon steel.

The invention also provides a production method of the carbon felt thin felt, which comprises the following steps:

S1, adding the glass fiber, the organic fiber and the acrylic ester composite emulsion into a mixing tank, adding water, and uniformly stirring by using a wave wheel type stirrer to complete mixing;

s2, uniformly spreading the mixed material on a conveying mesh belt by using a distributor, and conveying the material by the conveying mesh belt;

S3, depositing the material conveyed by the conveying net belt on a forming net belt;

s4, dehydrating and drying the material deposited on the forming mesh belt by hot air;

and S5, winding the dried material by using a winding roller.

The invention has the beneficial effects that:

1. through the matching among the conveying roller, the rotating roller and the winding roller, the problem of manual winding after the carbon felt is dried is solved, the function of automatically winding the dried carbon felt is realized, the labor intensity of workers is reduced, and the production efficiency is improved;

2. Through the cooperation of the air exhaust cover, the air heater, the air guide pipe and the connecting pipe, the problems of low drying efficiency and serious heat loss are solved, the effect of drying the carbon felt from the upper end and the lower end is achieved, exhausted heat can be recycled, and energy loss is effectively reduced;

In conclusion, the device has solved the inconvenient problem of thoroughly drying fast to the charcoal felt, has also solved the problem that artifical rolling charcoal felt is wasted time and energy simultaneously, has reduced staff's intensity of labour, has improved drying efficiency and oven-dry mass, can utilize the heat once more, has reduced the energy consumption, has reached energy saving and emission reduction's purpose.

drawings

FIG. 1 is a schematic structural diagram of an oven for producing a carbon felt mat according to the present invention;

FIG. 2 is an enlarged view of the portion A of the oven for producing the carbon felt mat according to the present invention;

FIG. 3 is an enlarged view of the oven for producing carbon felt mat according to the present invention at the position B;

Fig. 4 is a flow chart of a method for producing a carbon felt mat according to the present invention.

in the figure: 1 air delivery pipe, 2 guide ducts, 3 fixed pipes, 4 arc drying boxes, 5 air heaters, 6 connecting pipes, 7 air exhaust hoods, 8 carbon felt thin felt bodies, 9 supporting tables, 10 winding rollers, 11 first mounting frames, 12 cushion blocks, 13 supporting rods, 14 mounting plates, 15 clamps, 16 base layers, 17 ladder stands, 18 bearing plates, 19 guardrails, 20 supporting frames, 21 conveying rollers, 22 supporting pieces, 23 conveying rollers, 24 openings, 25 bearing rods, 26 rotating rollers, 27 driving motors, 28 second mounting frames, 29 fixing pieces, 30 fixing rods and 31 screws.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-3, an oven is used in production of carbon felt mat, including basic unit 16, play the effect of supporting, upper end one side of basic unit 16 is fixed with cushion 12, the upper end of cushion 12 is fixed with brace table 9, be convenient for support, play the effect of bearing, the upper end of basic unit 16 is fixed with eight bracing pieces 13, the upper end of eight bracing pieces 13 is fixed with loading board 18 jointly, be convenient for support, brace table 9 is located lower extreme one side of loading board 18, the upper end of loading board 18 is equidistant to be fixed with six carrier bars 25, the upper end of carrier bar 25 is fixed with support piece 22, the upper end of six support piece 22 is fixed with arc stoving case 4 jointly, utilize carrier bar 25 and support piece 22 to conveniently carry out the stable support to arc stoving case 4, be convenient for dry carbon felt mat body 8.

According to the invention, the fixing rods 30 are fixed on two sides of the upper end of the bearing plate 18, the air heaters 5 are fixed on the upper ends of the fixing rods 30, the air heaters 5 are connected with external parts, so that the air heaters are convenient to stably operate and convenient for workers to control, one ends of the two air heaters 5 are connected with the air conveying pipes 1, one end of one air conveying pipe 1 penetrates through the side wall of the bearing plate 18 and extends to the upper end of the bearing plate 18, one ends of the two air conveying pipes 1 are connected with the air guide pipes 2, five fixing pipes 3 are equally spaced on one side of the two air guide pipes 2, the five fixing pipes 3 on the same side are in one group, one ends of the two groups of fixing pipes 3 are respectively connected to the upper end and the lower end of the arc-shaped drying box 4, under the action of the air heaters 5, the carbon felt body 8 in the arc.

According to the invention, the openings 24 are formed in the two sides of the arc-shaped drying box 4, the other end of the air heater 5 is connected with the connecting pipe 6, one end of the connecting pipe 6 is connected with the air exhaust cover 7, the emitted hot air can be conveniently sucked into the air heater 5 again, energy conservation and emission reduction are achieved, the supporting table 9, the upper end of the bearing plate 18 and the arc-shaped drying box 4 are jointly provided with the conveying devices, the two air exhaust covers 7 correspond to the conveying devices, the ladder stand 17 is arranged on one side of the bearing plate 18 to facilitate climbing of workers, the guardrails 19 are arranged on the two sides of the upper end of the bearing plate 18 to play a protection role, the fixing rod 30 is fixed at the upper end of the bearing plate 18 through the two fixing pieces 29, the connecting pipe 6 is made of carbon steel, the carbon felt body 8 can be conveniently.

According to the invention, the conveying device comprises two supporting frames 20 fixed on one side of the upper end of the bearing plate 18, conveying rollers 21 are mounted on the supporting frames 20, the carbon felt body 8 produced by production equipment can be conveyed conveniently, five conveying rollers 23 are rotatably connected between opposite side walls in the arc drying box 4 at equal intervals for facilitating conveying, a second mounting frame 28 is fixed at the upper end of the supporting table 9, rotating rollers 26 are mounted on the second mounting frame 28, and the carbon felt body 8 can be conveyed conveniently through the matching among the conveying rollers 21, the conveying rollers 23 and the rotating rollers 26.

In the invention, a driving motor 27 is fixed on one side of the second mounting frame 28, the driving motor 27 is connected with an external component, so that the stable operation of the second mounting frame is facilitated, and the control of a worker is facilitated, an output shaft of the driving motor 27 penetrates through one side wall of the second mounting frame 28 and is connected to one side of the rotating roller 26, the output shaft of the driving motor 27 rotates to drive the rotating roller 26 to rotate, a first mounting frame 11 is fixed on one side of the supporting table 9, a winding roller 10 is installed on the first mounting frame 11, the conveying roller 21, the conveying roller 23 and the rotating roller 26 are jointly provided with a carbon felt body 8, the carbon felt body 8 penetrates through two openings 24, one end of the carbon felt body 8 is fixed on the winding roller 10, and the dried carbon felt body 8 is conveniently wound through the matching between the winding roller 10 and the rotating roller 26.

In the invention, four hoops 15 are equidistantly sleeved on one air delivery pipe 1, the upper end of each hoop 15 is fixed with a mounting plate 14, two through holes are formed in each mounting plate 14, eight threaded blind holes corresponding to the through holes are formed in the lower end of a bearing plate 18, screws 31 penetrate through the through holes, the upper ends of the screws 31 extend into the threaded blind holes, and the mounting plates 14 are conveniently fixed at the lower end of the bearing plate 18 by the screws 31, so that the hoops 15 support and fix one air delivery pipe 1.

Referring to fig. 4, a method for producing a carbon mat comprises the following steps:

S1, adding the glass fiber, the organic fiber and the acrylic ester composite emulsion into a mixing tank, adding water, and uniformly stirring by using a wave wheel type stirrer to complete mixing;

s2, uniformly spreading the mixed material on a conveying mesh belt by using a distributing device, conveying the material by the conveying mesh belt, wherein the conveying mesh belt consists of a conveying roller 21, a conveying roller 23 and a rotating roller 26 and is convenient to convey;

S3, depositing the material conveyed by the conveying net belt on a forming net belt;

S4, dehydrating and drying the material deposited on the forming mesh belt by hot air, and conveying the hot air into an arc drying box 4 for drying by a hot air blower 5 through a fixed pipe 3;

s5, the dried material is wound by the winding roller 10, so that the problems of high labor intensity and low efficiency of manual winding are avoided.

When the invention is used, firstly adding the glass fiber, the organic fiber and the acrylate composite emulsion into a mixing tank, adding water, then uniformly stirring by using a wave wheel type stirrer, completing mixing, uniformly paving the mixed material on a conveying roller 21 and a conveying roller 23 by using a distributor, then conveying hot air into an air guide pipe 2 by using an air conveying pipe 1 by using a hot air blower 5, conveying the hot air into an arc drying box 4 from the upper end and the lower end by using a fixed pipe 3 connected on the air guide pipe 2, drying the carbon felt body 8 in the arc drying box 4, discharging the hot air conveyed into the arc drying box 4 through openings 24 at the two sides, then sucking the discharged hot air into the hot air blower 5 again by using an air exhaust hood 7 and a connecting pipe 6, thereby saving energy, reducing emission and reducing energy consumption, wherein the dried carbon felt body 8 is wound on a winding roller 10 through a rotating roller 26, the carbon felt body 8 is wound by a winding roller 10.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.