阅读说明：本技术 聚酰胺和其制造方法 (Polyamide and method for producing same ) 是由 李翰 萨德什·H·苏克拉杰 亚历山大·采林 于 2018-03-13 设计创作，主要内容包括：本发明提供由β-内酯产生聚酰胺的方法。所述聚酰胺包含可部分或完全地由可再生来源获得的生物基聚酰胺。(the present invention provides a process for producing polyamides from beta-lactones. The polyamide comprises a bio-based polyamide obtainable partly or completely from renewable sources.)

1. A method of producing a polymer, comprising:

combining a compound of formula (3-a) with a weak base to produce the polymer, wherein:

the compound of formula (3-a) is wherein each of R1a, R1b, R1c, R1d and R2 is independently H or alkyl, and

The polymer comprises a repeat unit of formula (la), or a salt thereof, wherein R1a, R1b, R1c, R1d, and R2 are as defined above for formula (3-a).

2. a method of producing a polymer, comprising:

a) Combining a compound of formula (1) with a nitrogen-containing compound of formula (2) under aqueous conditions to produce a compound of formula (3-a), wherein:

the compound of formula (1) is wherein each of R1a, R1b, R1c and R1d is independently H or alkyl,

The nitrogen-containing compound of formula (2) is R2-NH2, wherein R2 is H or alkyl, and

the compound of formula (3-a) is wherein R1a, R1b, R1c and R1d are as defined above for formula (1), and R2 is as defined above for formula (2); and

b) Combining the compound of formula (3-a) with a weak base to produce the polymer,

wherein the polymer comprises a repeat unit of formula (la), or a salt thereof, wherein R1a, R1b, R1c, R1d, and R2 are as defined above for formula (3-a).

3. the method of claim 2, further comprising isolating the compound of formula (3-a) prior to combining with the weak base to produce the polymer.

4. the process of any one of claims 1 to 3, wherein the nitrogen-containing compound of formula (2) is an aqueous nitrogen-containing compound of formula (2).

5. The method of any one of claims 1-4, wherein the weak base has a pKb value between 7.2 and 10.4.

6. The process of any one of claims 1 to 4, wherein the weak base is a carbonate or bicarbonate, or a combination thereof.

7. the process of any one of claims 1 to 4, wherein the weak base is sodium carbonate, potassium carbonate, calcium carbonate, magnesium carbonate, sodium bicarbonate, potassium bicarbonate, calcium bicarbonate, or magnesium bicarbonate, or any combination thereof.

8. The method of any one of claims 1-7, wherein the polymer is produced from the compound of formula (3-a) at a temperature of at least 70 ℃.

9. the method of any one of claims 1-7, wherein the polymer is produced from the compound of formula (3-a) at a temperature between 80 ℃ and 160 ℃.

10. A method of producing a polymer, comprising:

a) combining a compound of formula (3-b) with an alcohol of formula (4) and a halogenating agent to produce a compound of formula (5), wherein:

The compound of formula (3-b) is wherein each R1a, R1b, R1c, R1d and R2 is independently H or alkyl,

the alcohol of formula (4) is R3OH wherein R3 is alkyl, and

the compound of formula (5) is wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-b), and R3 is as defined above for formula (4); and

b) condensing the compound of formula (5) to produce the polymer,

Wherein the polymer comprises repeat units of formula (la) wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-b).

11. A method of producing a polymer, comprising:

a) Combining a compound of formula (1) with a nitrogen-containing compound of formula (2) and an organic solvent, or combining a compound of formula (1) with a nitrogen-containing compound of formula (2) under non-aqueous conditions, to produce a compound of formula (3-b), wherein:

The compound of formula (1) is wherein each of R1a, R1b, R1c and R1d is independently H or alkyl,

The nitrogen-containing compound of formula (2) is R2-NH2, wherein R2 is H or alkyl; and is

The compound of formula (3-b) is wherein R1a, R1b, R1c and R1d are as defined above for formula (1), and R2 is as defined above for formula (2);

b) combining the compound of formula (3-b) with an alcohol of formula (4) and a halogenating agent to produce a compound of formula (5), wherein:

the alcohol of formula (4) is R3OH, wherein R3 is alkyl; and is

the compound of formula (5) is wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-b), and R3 is as defined above for formula (4); and

c) Condensing the compound of formula (5) to produce the polymer,

wherein the polymer comprises repeat units of formula (la) wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-b).

12. The method of claim 10 or 11, wherein R3 is C1-6 alkyl.

13. the method of claim 10 or 11, wherein R3 is methyl or ethyl.

14. The method of any one of claims 10-13, further comprising isolating the compound of formula (5) prior to condensation to produce the polymer.

15. The method of any one of claims 11-14, further comprising isolating the compound of formula (3-b) prior to combining with the alcohol of formula (4) and the halogenating agent to produce the compound of formula (5).

16. The method of any one of claims 10 to 15, wherein the halogenating agent is a chlorinating agent.

17. The process of any one of claims 10 to 15, wherein the halogenating agent is soci 2, poci 3, PCl3, SOBr2, POBr3, or PBr3, or any combination thereof.

18. The method of any one of claims 10-17, wherein the method is performed under anhydrous conditions.

19. The method of any one of claims 10-17, wherein the compound of formula (3-b) is combined with the alcohol of formula (4) and the halogenating agent under anhydrous conditions to produce the compound of formula (5).

20. The method of any one of claims 10-17, wherein the compound of formula (3-b), the alcohol of formula (4), and the halogenating agent each independently have less than 5 wt.%, less than 4 wt.%, less than 3 wt.%, less than 2 wt.%, or less than 1 wt.% water.

21. The method of any one of claims 1-20, wherein R1a is H.

22. The method of any one of claims 1-20, wherein R1a is alkyl.

23. The method of claim 22, wherein R1a is C1-6 alkyl.

24. The method of claim 22, wherein R1a is methyl, ethyl, or propyl.

25. The method of any one of claims 1-24, wherein R1b is H.

26. the method of any one of claims 1-24, wherein R1b is alkyl.

27. The method of claim 26, wherein R1b is C1-6 alkyl.

28. The method of claim 26, wherein R1b is methyl, ethyl, or propyl.

29. the method of any one of claims 1-28, wherein R1c is H.

30. The method of any one of claims 1-28, wherein R1c is alkyl.

31. The method of claim 30, wherein R1C is C1-6 alkyl.

32. The method of claim 30, wherein R1c is methyl, ethyl, or propyl.

33. The method of any one of claims 1-32, wherein R1d is H.

34. The method of any one of claims 1-32, wherein R1d is alkyl.

35. The method of claim 34, wherein R1d is C1-6 alkyl.

36. The method of claim 34, wherein R1d is methyl, ethyl, or propyl.

37. The method of any one of claims 1-36, wherein R2 is H.

38. The method of any one of claims 1-36, wherein R2 is alkyl.

39. The method of claim 38, wherein R2 is C1-6 alkyl.

40. The method of claim 38, wherein R2 is methyl, ethyl, propyl, or butyl.

41. The method of any one of claims 1-40, wherein the polymer has a bioenergy content of at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, or about 100%.

42. The process of any one of claims 1 to 9 and 21 to 41, wherein the compound of formula (3-a) is obtained from renewable raw materials.

43. The process of any one of claims 10 to 41, wherein the compound of formula (3-a) is obtained from a renewable feedstock.

44. The process of any one of claims 2, 4 and 11 to 43, wherein the compound of formula (1) is obtained from renewable raw materials.

45. the process of any one of claims 2, 4, and 11-44, wherein the compound of formula (2) is obtained from a renewable feedstock.

46. A polymer produced according to the method of any one of claims 1-45.

Technical Field

The present invention relates generally to polyamides and methods of making the same, and more particularly to polyamides that can be produced from beta-lactones.

Background

Polyamides are used in a variety of applications, including textiles, fabrics, automotive applications, carpets, and coatings. Nylon is an example of a polyamide that is commonly used in fibers (e.g., for apparel, flooring, and rubber reinforcement), in molding (e.g., molded parts for automobiles and electrical equipment), and in films (e.g., for food packaging). Various processes are known in the art for the industrial synthesis of polyamides. For example, polyamides can be synthesized from dinitriles by the Ritter reaction (Ritter reaction) using acid catalysis. See, e.g., lacokougi (Lakouraj), m.m. and frietan (mokhtar), m., (journal of polymer research (j.polymer.res.) (2009)16: 681.

Alternative methods of producing polyamides are desired in the art, including methods of producing bio-based polyamides that are partially or completely obtainable from renewable resources.

Disclosure of Invention

Provided herein are methods of producing polyamides that are partially or completely obtainable from renewable resources. For example, in some aspects, the polyamide may be produced from beta-propiolactone, which may be obtained from biobased ethylene oxide and/or biobased carbon monoxide.

In some aspects, there is provided a method of producing a polymer, the method comprising:

combining a compound of formula (3-a) with a weak base to produce a polymer, wherein:

The compound of formula (3-a) is wherein each of R1a, R1b, R1c, R1d and R2 is independently H or alkyl, and

The polymer comprises a repeat unit of formula (la) or a salt thereof, wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-a).

In other aspects, methods of producing a polymer are provided, the methods comprising:

a) Combining a compound of formula (3-b) with an alcohol of formula (4) and a halogenating agent to produce a compound of formula (5), wherein:

The compound of formula (3-b) is wherein each of R1a, R1b, R1c, R1d and R2 is independently H or alkyl,

The alcohol of formula (4) is R3OH wherein R3 is alkyl, and

Compounds of formula (5) are wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-b), and R3 is as defined above for formula (4); and

b) Condensing the compound of formula (5) to produce a polymer,

Wherein the polymer comprises repeat units of formula (la) wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-b).

In some variations of the foregoing, the compound of formula (3-a) or formula (3-b) is produced by combining a compound of formula (1) with a nitrogen-containing compound of formula (2), wherein:

The compound of formula (1) is wherein each of R1a, R1b, R1c and R1d is independently H or alkyl, and

the nitrogen-containing compound of formula (2) is R2-NH2, wherein R2 is H or alkyl.

in certain variations, the compound of formula (3-a) is selectively produced when the compound of formula (1) is combined with the nitrogen-containing compound of formula (2) under aqueous conditions. For example, in certain variations, when a compound of formula (1) is combined with an aqueous nitrogen-containing compound of formula (2), a compound of formula (3-a) is selectively produced.

In other variations, the compound of formula (3-b) is selectively produced when the compound of formula (1) is combined with the nitrogen-containing compound of formula (2) under non-aqueous conditions. For example, in certain variations, when the compound of formula (1) is combined with the nitrogen-containing compound of formula (2) in the presence of an organic solvent, the compound of formula (3-b) is selectively produced.

Drawings

The application may be best understood by reference to the following description taken in conjunction with the accompanying drawings, in which like elements may be indicated by like numerals.

FIGS. 1 and 2 depict exemplary reaction schemes for producing polyamides from beta-lactones.

Detailed Description

The following description sets forth exemplary methods, parameters, and the like. It should be recognized, however, that this description is not intended as a limitation on the scope of the present invention, but is instead provided as a description of exemplary embodiments.

Provided herein are methods of producing polyamides from beta-lactones. In some aspects, a method of producing a polyamide is provided, the method comprising combining a compound of formula (3-a) with a weak base to produce a polyamide. The compound of formula (3-a) is wherein each of R1a, R1b, R1c, R1d and R2 is independently H or alkyl. Polyamides are polymers comprising repeating units of formula (la) or salts thereof, wherein R1a, R1b, and R2 are as defined above for formula (3-a). Without wishing to be bound by any theory, in some variations, combining a compound of formula (3-a) with a weak base may produce an intermediate product having a structure that is subsequently subjected to Michael addition (Michael addition) to produce the polyamide described above.

in other aspects, a method of producing a polyamide is provided, the method comprising combining a compound of formula (3-b) with an alcohol of formula (4) and a halogenating agent to produce a compound of formula (5). The compound of formula (3-b) is wherein each of R1a, R1b, R1c, R1d and R2 is independently H or alkyl. The alcohol of formula (4) is R3OH, wherein R3 is alkyl. Compounds of formula (5) are those wherein R1a, R1b, R1c, R1d and R2 are as defined above for formula (3-b), and R3 is as defined above for formula (4). The resulting compound of formula (5) is then subjected to polycondensation to produce a polyamide. Polyamides are polymers comprising repeating units of formula (la) wherein R1a, R1b, and R2 are as defined above for formula (3-b).

in some variations of the foregoing methods, the compound of formula (3-a) or formula (3-b), or a combination thereof, can be produced from a beta-lactone. For example, in one variation, the compound of formula (1) is combined with the nitrogen-containing compound of formula (2) to produce a compound of formula (3-a) or formula (3-b), or a combination thereof. The compound of formula (1) is wherein each of R1a, R1b, R1c and R1d is independently H or alkyl. The nitrogen-containing compound of formula (2) is R2-NH2, wherein R2 is H or alkyl. As discussed in further detail herein, the yield of the compound of formula (3-a) may be promoted over the yield of the compound of formula (3-b) based on the combination of the compound of formula (1) with the nitrogen-containing compound of formula (2), and vice versa.

In still other aspects, a polyamide produced according to any of the methods described herein is provided.

The processes, compounds, and other reagents used to produce the polyamides, as well as the resulting polyamides, are described in further detail below.

Polymerizing a compound of formula (3-a) to produce a polyamide

Referring to fig. 1, an exemplary method of producing a polyamide is provided. In some embodiments, the compound of formula (3-a) is polymerized in the presence of a weak base to produce a polyamide.

A compound of the formula (3-a)

In some embodiments, the compound of formula (3-a) is wherein each R1a, R1b, R1c, R1d, and R2 is independently H or alkyl. In one variation, R1a is H. In other variations, R1a is alkyl. In certain variations, R1a is C1-6 alkyl. In another variation, R1a is methyl, ethyl, or propyl. In one variation, R1b is H. In other variations, R1b is alkyl. In certain variations, R1b is C1-6 alkyl. In another variation, R1b is methyl, ethyl, or propyl. In one variation, R1c is H. In other variations, R1c is alkyl. In certain variations, R1C is C1-6 alkyl. In another variation, R1c is methyl, ethyl, or propyl. In one variation, R1d is H. In other variations, R1d is alkyl. In certain variations, R1d is C1-6 alkyl. In another variation, R1d is methyl, ethyl, or propyl. In one variation, R2 is H. In other variations, R2 is alkyl. In certain variations, R2 is C1-6 alkyl. In another variation, R2 is methyl, ethyl, or propyl.

"alkyl" refers to a monovalent unbranched or branched saturated hydrocarbon chain. In some embodiments, the alkyl group has 1 to 6 carbon atoms (i.e., C1-6 alkyl), 1 to 5 carbon atoms (i.e., C1-5 alkyl), 1 to 4 carbon atoms (i.e., C1-4 alkyl), 1 to 3 carbon atoms (i.e., C1-3 alkyl), or 1 to 2 carbon atoms (i.e., C1-2 alkyl). In certain variations, the alkyl group may comprise methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, pentyl, 2-pentyl, isopentyl, neopentyl, hexyl, 2-hexyl, 3-hexyl, and 3-methylpentyl. When alkyl residues having a particular number of carbons are specified, all geometric isomers having that number of carbons can be encompassed; thus, for example, "butyl" can comprise n-butyl, sec-butyl, isobutyl, and tert-butyl; "propyl" may include n-propyl and isopropyl.

Further, it will be understood that when a range of values is recited, it is intended to encompass each value and subrange within the range. For example, "C1-6" alkyl (which may also be referred to as 1-6C alkyl, C1-C6 alkyl, or C1-6 alkyl) is intended to encompass C1, C2, C3, C4, C5, C6, C1-6, C1-5, C1-4, C1-3, C1-2, C2-6, C2-5, C2-4, C2-3, C3-6, C3-5, C3-4, C4-6, C4-5, and C5-6 alkyl.

In general, it is to be understood that any of the descriptions of R1a, R1b, R1c, R1d, and R2 described herein can be combined as if each (each/every) combination were individually listed. For example, in one embodiment, the compound of formula (3-a) is (also known as 3-hydroxypropionamide), wherein R1a, R1b, R1c, R1d, and R2 are all H. In another embodiment, the compound of formula (3-a) is wherein one of R1a and R1b is H, the remaining R1a and R1b are methyl, and R1c, R1d, and R2 are all H. In yet another embodiment, the compound of formula (3-a) is wherein R1a, R1b, R1c, and R1d are all H, and R2 is ethyl.

Alkali

In some variations, the compound of formula (3-a) is polymerized in the presence of a weak base to produce a polyamide. In some variations, the weak base has a pKb value between 7.2 and 10.4. Thus, in certain aspects, a process is provided comprising polymerizing a compound of formula (3-a) in the presence of a base having a pKb value between 7.2 and 10.4 to produce a polyamide. In some of the foregoing variations, the pKb value is between 7.4 and 10.3.

It should also be understood that references herein to two values or parameters "between" includes (and describes) embodiments that include those two values or parameters themselves. For example, a description referring to "between x and y" includes a description of "x" and "y" themselves.

In certain variations, the base is a carbonate or bicarbonate, or a combination thereof. In one variation, the base is sodium carbonate, potassium carbonate, calcium carbonate, magnesium carbonate, sodium bicarbonate, potassium bicarbonate, calcium bicarbonate, or magnesium bicarbonate, or any combination thereof.

Reaction temperature

in some embodiments, the polyamide is produced from the compound of formula (3-a) at a temperature of at least 70 ℃, at least 80 ℃, at least 90 ℃, at least 100 ℃, at least 110 ℃, at least 120 ℃, at least 130 ℃, at least 140 ℃, or at least 150 ℃, or between 80 ℃ and 160 ℃.

Polycondensation to produce polyamides

Referring to fig. 2, another exemplary method to produce a polyamide is provided. In some embodiments, the compound of formula (3-b) is combined with an alcohol to produce a compound of formula (5), which can subsequently undergo polycondensation to produce a polyamide. In some variations, the compound of formula (3-b) is combined with an alcohol and any suitable reagent that can convert a carboxylic acid to an acid halide. In certain variations, such a reagent may be a halogenating agent.

In some embodiments of the exemplary process depicted in fig. 2, the compound of formula (5) may be isolated, and optionally purified, prior to undergoing polycondensation to produce a polyamide. In other embodiments, the compound of formula (5) is neither isolated nor purified prior to further use.

A compound of formula (3-b)

in some embodiments, the compound of formula (3-b) is wherein each R1a, R1b, R1c, R1d, and R2 is independently H or alkyl. In one variation, R1a is H. In other variations, R1a is alkyl. In certain variations, R1a is C1-6 alkyl. In another variation, R1a is methyl, ethyl, or propyl. In one variation, R1b is H. In other variations, R1b is alkyl. In certain variations, R1b is C1-6 alkyl. In another variation, R1b is methyl, ethyl, or propyl. In one variation, R1c is H. In other variations, R1c is alkyl. In certain variations, R1C is C1-6 alkyl. In another variation, R1c is methyl, ethyl, or propyl. In one variation, R1d is H. In other variations, R1d is alkyl. In certain variations, R1d is C1-6 alkyl. In another variation, R1d is methyl, ethyl, or propyl. In one variation, R2 is H. In other variations, R2 is alkyl. In certain variations, R2 is C1-6 alkyl. In another variation, R2 is methyl, ethyl, or propyl.

In general, it is to be understood that any of the descriptions of R1a, R1b, R1c, R1d, and R2 described herein can be combined as if each (each/every) combination were individually listed. For example, in one embodiment, the compound of formula (3-b) is (also referred to as 3-aminopropionic acid), wherein R1a, R1b, R1c, R1d, and R2 are all H. At another place