阅读说明：本技术 一种采用新型浸胶槽的frp筋生产流水线 (FRP (fiber reinforced Plastic) bar production line adopting novel glue dipping tank ) 是由 胡勇 吴辉生 何勇 于 2018-05-30 设计创作，主要内容包括：本发明涉及复合材料成型技术,具体地说,是一种采用新型浸胶槽的FRP筋生产流水线,依次包括纤维纱架、穿纱板、浸胶槽、成型模具、缠绕装置、固化成型装置、牵引设备和切割装置,固化成型装置的反光板采用凹椭圆形设计,便于集合光线到复合材料表面更利于树脂反应,固化成型装置的光源装置成度光线波浪形伸展,固化成型装置的紫外线发射点固定在烘箱的一端的对应面,光线彼此在烘箱中间交叉延伸,筋材在交叉点上通过,更好保证筋材两面照射均衡,固化成型装置的烘箱的末端设置一个紫外线吸收装置或挡板,防止紫外线外出对人体伤害。(The invention relates to a composite material forming technology, in particular to an FRP rib production line adopting a novel impregnation tank, which sequentially comprises a fiber creel, a yarn threading plate, the impregnation tank, a forming die, a winding device, a curing forming device, traction equipment and a cutting device, wherein a light reflecting plate of the curing forming device adopts a concave-oval design, so that light is conveniently gathered to the surface of a composite material to be more beneficial to resin reaction, a light source device of the curing forming device is in wave-shaped light extension, ultraviolet emission points of the curing forming device are fixed on corresponding surfaces at one end of an oven, the light rays are in cross extension in the middle of the oven, the rib passes through the cross point to better ensure the balanced irradiation of two surfaces of the rib, and an ultraviolet absorption device or a baffle is arranged at the tail end of the oven of the curing forming device to prevent the ultraviolet rays from being out to.)

1. The utility model provides an adopt FRP muscle production water line of novel steeping vat, its characterized in that includes fibre creel, threading board, steeping vat, forming die, wind device, solidification forming device, pulling equipment and cutting device in proper order, the steeping vat includes pedestal, pivot and steeping vat body, the pedestal sets up one side of steeping vat body, be provided with the pivot on the pedestal, the winding has fiber material in the pivot, the steeping vat body is open design, the whole isosceles trapezoid design of invering that is of steeping vat body, the both sides of steeping vat body are provided with the clamp plate, the clamp plate with the steeping vat body adopts stainless steel material to make, the clamp plate with angle between the bottom of steeping vat body is 135, the pedestal adopts double-deck design, is provided with two pivots on every layer of pedestal.

2. The FRP rib production line adopting a novel glue dipping tank as claimed in claim 1, wherein the reflector of the solidification forming device adopts a concave oval design.

3. The FRP rib production line adopting the novel gum dipping tank as claimed in claim 2, wherein the light source device of the curing and forming device extends in a wave shape with 45 degrees light.

4. an FRP rib production line adopting a novel glue dipping tank as claimed in claim 3, wherein the ultraviolet ray emission point of the curing and forming device is fixed on the corresponding surface of one end of the oven, the light rays extend in the middle of the oven in a crossing way, and the rib material passes through the crossing point.

5. An FRP rib production line adopting a novel glue dipping tank as claimed in claim 4, wherein an ultraviolet absorption device or a baffle is arranged at the end of the oven of the curing and forming device.

Technical Field

The invention relates to a composite material forming technology, in particular to an FRP rib production line adopting a novel impregnation tank.

Background

Ultraviolet (UV) curable composites have found some use in some of the most demanding environments around the world. From hot and sandy deserts to extremely cold polar regions, these regions, like sea conditions, are extremely difficult and challenging. The light-cured material is simpler and quicker to apply due to the fact that no adhesive needs to be prepared on site, and the simplicity provides a new material choice for many corrosion protection engineers. The amount of photo-curable materials is increasing as more and more engineers are aware that such hard and multifunctional materials have the advantages of wide application, excellent mechanical strength, strong impact resistance, etc.

Traditional fiber reinforced plastic FRP muscle, wherein the resin solidification mainly relies on the thermocouple heating high temperature solidification shaping, and ultraviolet ray (UV) solidification combined material advantage such as simple swift efficient more.

Disclosure of Invention

Aiming at the requirements and development trends in various aspects such as the performance, the invention aims to provide a FRP rib production line adopting a novel impregnation tank, unsaturated resin is used as a matrix, fibers (glass fibers, aramid fibers and the like) are used as reinforcing materials, and the composite rib is obtained by installing Ultraviolet (UV) light source equipment.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

The utility model provides an adopt FRP muscle production water line of novel steeping vat, include the fibre creel in proper order, wear the yarn board, the steeping vat, forming die, wind device, solidification forming device, pulling equipment and cutting device, the steeping vat includes the pedestal, pivot and steeping vat body, the pedestal sets up the one side at the steeping vat body, be provided with the pivot on the pedestal, the winding has fiber material in the pivot, the steeping vat body is open design, the whole isosceles trapezoid design that is invertedly that is of steeping vat body, the both sides of steeping vat body are provided with the clamp plate, the clamp plate is made with the steeping vat body adoption stainless steel material, the angle between the bottom of clamp plate and steeping vat body is 135, the pedestal adopts double-deck design, be provided with two pivots on every layer of pedestal.

The invention is further improved, the reflector of the curing and forming device used in the curing and forming process adopts a concave-elliptical design, so that light is conveniently gathered on the surface of the composite material, and resin reaction is facilitated.

In a further improvement of the present invention, the light source device of the curing and molding device used in the curing and molding process extends in a wave shape with 45 degrees of light.

The invention is further improved, the ultraviolet ray emission point of the curing and forming device used in the curing and forming process is fixed on the corresponding surface of one end of the oven, light rays extend in the middle of the oven in a crossed manner, and the rib material passes through the crossed point, so that the balanced irradiation of the two surfaces of the rib material is better ensured.

The invention is further improved in that an ultraviolet absorption device or a baffle is arranged at the tail end of an oven of the curing and forming device used in the curing and forming process, so as to prevent the ultraviolet rays from being harmful to human bodies when going out.

The invention has the beneficial effects that: the technical advantages of the invention are as follows:

1. The invention adopts the original machine equipment, and can meet the production requirement only by the ultraviolet ray and the protection device of the forming drying tunnel device through simple transformation.

2. The invention has low production energy consumption and high heating temperature of the traditional electric heating couple, and can meet the requirement simply and quickly by using the ultraviolet ray to control the wave band illumination.

3. The invention reduces the requirement of production on the field, and the ultraviolet curing molding speed is high, and two baking ovens can replace more than five traditional baking ovens, thereby greatly shortening the occupied space of production equipment.

4. The Ultraviolet (UV) curing composite material matrix resin adopted by the invention has low heat release, and volatile matters and low molecular compounds are reduced in volatilization, thereby being more beneficial to environmental protection.

5. the production equipment is simple, easy to operate and more simple and rapid in curing, can realize continuous production, and has good market application prospect.

drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a side view of the curing device.

FIG. 3 is a plan view and a schematic view of a light ray extension of the curing device.

FIG. 4 is a schematic structural diagram of the novel dip tank.

In the figure, 1-a fiber creel, 2-a threading plate, 3-a glue dipping tank, 4-a forming mold, 5-a winding device, 6-a curing forming device, 7-a traction device, 8-a cutting device, 301-a shaft bracket, 302-a rotating shaft, 303-a body and 304-a pressing plate.

Detailed Description

For the purpose of enhancing the understanding of the present invention, the present invention will be described in further detail with reference to the accompanying drawings and examples, which are provided for the purpose of illustration only and are not intended to limit the scope of the present invention.