Diamond gong and cutter capable of prolonging service life of cutter and processing method

文档序号:1790367 发布日期:2021-11-05 浏览:26次 中文

阅读说明:本技术 一种可延长刀具使用寿命的钻石锣刀及加工方法 (Diamond gong and cutter capable of prolonging service life of cutter and processing method ) 是由 李安和 于 2021-08-10 设计创作,主要内容包括:本发明提出了一种可延长刀具使用寿命的钻石锣刀及加工方法,针对现有的锣刀在使用时容易产生较大的热量,导致锣刀温度过高,不能及时散热,影响使用寿命的问题,现提出如下方案,其包括轴柄、轴头和钻石锣刀头,钻石锣刀头为锥形设置,轴头通过焊接安装在轴柄的下端面,轴柄的上端面开设有锣刀安装槽,钻石锣刀头的底端设置有凸头,钻石锣刀头底端的凸头与锣刀安装槽无缝滑动连接,轴柄的外侧对称开设有两个螺孔,螺孔内螺纹连接有螺栓,凸头的两侧均开设有固定槽。本发明可以有效的解决钻石锣刀在使用时不能及时散热的问题,极大的延长了钻石锣刀使用寿命,且在钻石锣刀加工时能及时降温,避免影响加工质量。(The invention provides a diamond gong-knife capable of prolonging the service life of a knife tool and a processing method, and aims to solve the problems that the existing gong-knife is easy to generate large heat when in use, so that the temperature of the gong-knife is too high, the gong-knife cannot be timely radiated, and the service life is influenced. The diamond milling cutter can effectively solve the problem that the diamond milling cutter cannot radiate heat in time when in use, greatly prolongs the service life of the diamond milling cutter, and can cool down in time when the diamond milling cutter is processed, thereby avoiding influencing the processing quality.)

1. A diamond gong-knife capable of prolonging the service life of a cutter comprises a shaft handle (1), a shaft head (2) and a diamond gong-knife head (5), wherein the diamond gong-knife head (5) is arranged in a conical manner, the shaft head (2) is arranged on the lower end face of the shaft handle (1) in a welding manner, the diamond gong-knife head is characterized in that a gong-knife mounting groove (3) is formed in the upper end face of the shaft handle (1), a raised head (4) is arranged at the bottom end of the diamond gong-knife head (5), the raised head (4) at the bottom end of the diamond gong-knife head (5) is in seamless sliding connection with the gong-knife mounting groove (3), two screw holes are symmetrically formed in the outer side of the shaft handle (1), a bolt (8) is in threaded connection with the screw holes, fixing grooves are formed in two sides of the raised head (4), the end head of the bolt (8) is connected with the fixing grooves, a main cooling hole (12) is formed in the bottom end of the diamond gong-knife head (5), a plurality of cutting grooves (6) are formed in the outer side of the diamond gong-knife head (5), cutting groove (6) set up for the slope, cooling pore (7) have been seted up on the inner wall slope of cutting groove (6), the outside that cooling pore (7) and main cooling hole (12) are linked together arbor (1) is provided with the coolant liquid and injects the unit, the welding has catheter (13) on the bottom inner wall of gong sword mounting groove (3), the end opening of catheter (13) is encapsulated situation, the outside cover of catheter (13) is equipped with first sealing washer (14), first sealing washer (14) and main cooling hole (12) sealed sliding connection, the intercommunication has two feed liquor pipes (15) on catheter (13), two through holes have been seted up in the outside of arbor (1), feed liquor pipe (15) are located the through hole that corresponds, two feed liquor pipes (15) all are linked together with the coolant liquid injection unit.

2. The diamond gong-knife capable of prolonging the service life of the knife tool according to claim 1, wherein the cooling liquid injection unit comprises a first annular cylinder (9), a second annular cylinder (10), a connection installation tube (11) and an annular communication cylinder (16), the first annular cylinder (9) is welded on the outer side of the mandrel (1), two liquid inlet tubes (15) are both welded and communicated with the inner part of the first annular cylinder (9), the top opening of the annular communication cylinder (16) is rotatably installed in the first annular cylinder (9), the annular communication cylinder (16) is welded and communicated with the second annular cylinder (10), and the connection installation tube (11) is welded and communicated on the outer side of the second annular cylinder (10).

3. The diamond gong-knife capable of prolonging the service life of the knife tool according to claim 2, wherein the inner wall and the outer wall of the first annular cylinder (9) are both provided with a sealing groove (18), the inner ring and the outer ring of the annular communicating cylinder (16) are both fixedly provided with a second sealing ring (17), the second sealing ring (17) is in sliding connection with the inner wall of the sealing groove (18), the bottom side of the first annular cylinder (9) is provided with a communicating hole (19), and the annular communicating cylinder (16) is in seamless sliding connection with the communicating hole (19).

4. A processing method of a diamond gong-knife capable of prolonging the service life of a cutter is characterized by comprising the following main processing steps:

s1: preparing machining equipment and a welding machine, and performing electric detection;

s2: firstly, fixing a shaft handle (1) on machining equipment, forming a routing knife mounting groove (3) on the top of the shaft handle (1) by using the machining equipment, forming two screw holes and through holes on the outer side of the shaft handle (1), welding a liquid guide pipe (13) on the inner wall of the routing knife mounting groove (3), and welding and communicating the liquid guide pipe (13) with two liquid inlet pipes (15);

s3: taking down the shaft handle (1), welding the first annular cylinder (9) on the outer side of the shaft handle (1) by using a welding machine, and welding and communicating the two liquid inlet pipes (15) with the inner ring of the first annular cylinder (9);

s4: fix diamond gong tool bit (5) on machining equipment, mill diamond gong tool bit (5), at first set up main cooling hole (12) in plush copper (4) position of diamond gong tool bit (5) bottom, and set up the fixed slot in the both sides of plush copper (4), adjust the fixed position of diamond gong tool bit (5), set up a plurality of cutting flutes (6) on the surface of diamond gong tool bit (5), slope on the inner wall of cutting flute (6) and set up a plurality of cooling pore (7), and be linked together cooling pore (7) and main cooling hole (12), it can to take off diamond gong tool bit (5), link to each other with gong sword mounting groove (3) through plush copper (4), link to each other with the fixed slot through bolt (8), gong tool bit (5) link to each other with axostylus axostyle (1), catheter (13) are linked together with main cooling hole (12).

5. The method for processing the diamond gong-cutter capable of prolonging the service life of the cutter according to claim 4, wherein the machining equipment comprises a machine body (20), a controller (21), an alarm (39), a lifting mechanism (22), a Y-axis slide rail (23), an X-axis slide rail (24), a cutting mechanism, a cooling mechanism, a water baffle (40), a fixing box (41), a fixing mechanism (42), a filtering mechanism (43) and a liquid level sensor (44), wherein the controller (21), the lifting mechanism (22) and the alarm (39) are all arranged on the top of the machine body (20), the Y-axis slide rail (23) is connected with the lifting mechanism (22), the X-axis slide rail (24) is connected with the Y-axis slide rail (23), the cooling cutting mechanism is connected with the X-axis slide rail (24), the fixing box (41) is arranged on the top of the machine body (20) and is located below the cutting mechanism, the water baffle (40) is arranged at the top of the fixed box (41), the fixing mechanism (42) and the filtering mechanism (43) are both arranged on the fixed box (41), and the liquid level sensor (44) is positioned on the inner wall of the bottom of the fixed box (41).

6. The method for processing the diamond gong-knife capable of prolonging the service life of the cutting tool according to claim 5, wherein the lifting mechanism (22) comprises a lifting motor (221), a support plate (222), a lifting plate (223), a lifting groove (224) and a lifting block (225), the lifting motor (221) and the support plate (222) are both arranged at the top of the machine body (20), the lifting groove (224) is arranged at the bottom of the support plate (222), the lifting groove (224) is slidably connected with the support plate (222), the lifting block (225) is connected with the inner side of the lifting plate (223), and the output shaft of the lifting motor (221) is connected with the bottom of the lifting block (225).

7. The diamond gong-cutter processing method capable of prolonging the service life of the cutter according to claim 5, wherein the cooling cutting mechanism comprises a motor box (25), a water suction cylinder (26), a motor (27), a cutting shaft (28), a first belt pulley (29), a belt (30), a second belt pulley (31), a water shaft (32), a water paddle (33), a shower pipe (34), a cutter mounting seat (35), a cutter (36), a metal pipe (37) and a hose (38), the motor box (25) is connected with the X-axis sliding rail (24), the water suction cylinder (26) is connected with the outer side of the motor box (25), the motor (27) is installed in the motor box (25) through screws, the cutting shaft (28) is connected with an output shaft of the motor (27), the cutter mounting seat (35) is connected with the lower end face of the cutting shaft (28), the cutter (36) is installed on the cutter mounting seat (35), the water shaft (32) is rotatably installed in the water suction cylinder (26), the water paddle (33) is arranged on the outer side of the water shaft (32) and is located in the water suction cylinder (26), the first belt pulley (29) is sleeved on the outer side of the cutting shaft (28), the second belt pulley (31) is sleeved on the outer side of the water shaft (32), the belt (30) is in transmission sleeved on the outer sides of the first belt pulley (29) and the second belt pulley (31), the spray pipe (34) is communicated with the outer side of the bottom of the water suction cylinder (26), the bottom end of the spray pipe (34) is matched with the cutter (36), the metal pipe (37) is communicated with the outer side of the top of the water suction cylinder (26), the top end of the hose (38) is communicated with the bottom end of the metal pipe (37), and the bottom end of the hose (38) is communicated with the fixed box (41).

8. The method for processing the diamond gong-knife capable of prolonging the service life of the knife tool according to claim 1, wherein the fixing mechanism (42) comprises a double-headed screw (421), two supporting guide rods (422), two sliding rods (423), a fixing block (424), two sliding holes (425), a leak hole (426) and a servo motor (427), the double-headed screw (421) is rotatably installed in the fixing box (41), the supporting guide rods (422) are fixedly installed in the fixing box (41), the two sliding rods (423) are slidably installed on the outer side of the supporting guide rods (422), the two sliding rods (423) are both in threaded connection with the outer side of the double-headed screw (421), the two ends of the double-headed screw (421) are in opposite threaded directions, the two fixing blocks (424) are connected with the corresponding sliding rods (423), the two sliding holes (425) are opened on the top of the fixing box (41), the sliding rods (423) are slidably connected with the corresponding sliding holes (425), the leak holes (426) are arranged at the top of the fixed box (41), the servo motor (427) is arranged at the outer side of the fixed box (41), and an output shaft of the servo motor (427) is connected with one end of the double-head screw rod (421).

9. The method for processing the diamond gong-knife capable of prolonging the service life of the cutting tool according to claim 1, wherein the filtering mechanism (43) comprises two U-shaped seats (431), a collecting box (432), a filtering hole (433) and a mounting bar (434), the two U-shaped seats (431) are arranged on the inner walls of the two sides of the fixed box (41), the collecting box (432) is slidably mounted on the inner wall of the U-shaped seats (431), the filtering holes (433) are multiple and are arranged on the inner wall of the collecting box (432), the mounting hole is arranged on the front surface of the fixed box (41), the collecting box (432) is slidably connected with the mounting hole, and the mounting bar (434) is hermetically connected with the mounting hole.

Technical Field

The invention relates to the technical field of diamond gongs and cutters, in particular to a diamond gong and cutter capable of prolonging the service life of a cutter and a processing method.

Background

Diamond gong sword, it is two kinds including fishtail type and drill point type aluminium base plate milling cutter, and special design focuses on milling cutter life and row and cuts the effect, mainly comprises diamond, arbor, is applicable to high ductility metal sheet such as cutting aluminium base board, full copper foil, and because aluminium base board area is less, the assembly hole site is also less, therefore the general diameter of gong sword is very little, and what be used for processing at present gong sword all places it in the milling cutter fishtail machine and processes and make.

The existing milling cutter is easy to generate large heat when in use, so that the temperature of the milling cutter is too high, heat can not be dissipated in time, and the service life is influenced.

Disclosure of Invention

The diamond routing knife capable of prolonging the service life of the knife and the processing method provided by the invention solve the problems that the existing routing knife is easy to generate larger heat when in use, so that the temperature of the routing knife is too high, the routing knife cannot dissipate heat in time, and the service life is influenced.

In order to achieve the purpose, the invention adopts the following technical scheme:

a diamond gong-knife capable of prolonging the service life of a cutter comprises a shaft handle, a shaft head and a diamond gong-knife head, wherein the diamond gong-knife head is arranged in a conical manner, the shaft head is arranged on the lower end face of the shaft handle in a welding manner, a gong-knife mounting groove is formed in the upper end face of the shaft handle, a raised head is arranged at the bottom end of the diamond gong-knife head, the raised head at the bottom end of the diamond gong-knife head is in seamless sliding connection with the gong-knife mounting groove, two screw holes are symmetrically formed in the outer side of the shaft handle, bolts are connected with the screw holes in an internal thread manner, fixing grooves are formed in two sides of the raised head, the ends of the bolts are connected with the fixing grooves, a main cooling hole is formed in the bottom end of the diamond gong-knife head, a plurality of cutting grooves are formed in the outer side of the diamond gong-knife head, cooling fine holes are formed in the inner walls of the cutting grooves in an inclined manner, cooling fine holes are communicated with the outer side of the shaft handle in a cooling liquid injection unit, and a liquid guide pipe is welded on the inner wall of the bottom of the gong-knife mounting groove, the end opening of the liquid guide pipe is in a sealing state, a first sealing ring is sleeved on the outer side of the liquid guide pipe, the first sealing ring is in sealing sliding connection with the main cooling hole, the liquid guide pipe is communicated with two liquid inlet pipes, two through holes are formed in the outer side of the shaft handle, the liquid inlet pipes are located in the corresponding through holes, and the two liquid inlet pipes are communicated with the cooling liquid injection unit.

Preferably, the cooling liquid injection unit comprises a first annular cylinder, a second annular cylinder, a connecting installation pipe and an annular communication cylinder, the first annular cylinder is welded on the outer side of the shaft handle, the two liquid inlet pipes are communicated with the inner portion of the first annular cylinder in a welding mode, a top opening of the annular communication cylinder is rotatably installed in the first annular cylinder, the annular communication cylinder is communicated with the second annular cylinder in a welding mode, and the connecting installation pipe is communicated with the outer side of the second annular cylinder in a welding mode.

Preferably, the inner wall and the outer wall of the first annular cylinder are both provided with a sealing groove, the inner ring and the outer ring of the annular communicating cylinder are both fixedly provided with a second sealing ring, the second sealing ring is in sliding connection with the inner wall of the sealing groove, the communicating hole is formed in the bottom side of the first annular cylinder, and the annular communicating cylinder is in seamless sliding connection with the communicating hole.

The invention also provides a processing method of the diamond gong and cutter, which can prolong the service life of the cutter, and comprises the following main processing steps:

s1: preparing machining equipment and a welding machine, and performing electric detection;

s2: firstly, fixing a shaft handle on machining equipment, forming a milling cutter mounting groove in the top of the shaft handle by utilizing the machining equipment, wherein the milling cutter mounting groove is used for mounting a raised head at the bottom end of a diamond milling cutter head, two screw holes and through holes are formed in the outer side of the shaft handle, the two screw holes are used for connecting bolts, the two through holes are used for mounting liquid inlet pipes, a liquid guide pipe is welded on the inner wall of the milling cutter mounting groove, and the liquid guide pipe is welded and communicated with the two liquid inlet pipes;

s3: taking down the mandrel, welding the first annular cylinder on the outer side of the mandrel by using a welding machine, and welding and communicating the two liquid inlet pipes with the inner ring of the first annular cylinder;

s4: fix diamond gong tool bit on machining equipment, process diamond gong tool bit, at first set up main cooling hole in the plush copper position of diamond gong tool bit bottom, and set up the fixed slot in the both sides of plush copper, adjust the fixed position of diamond gong tool bit, set up a plurality of cutting grooves on the surface of diamond gong tool bit, tilt on the inner wall in cutting groove and set up a plurality of cooling pores, and will cool off pore and main cooling hole intercommunication, take off diamond gong tool bit, link to each other with gong tool mounting groove through plush copper, link to each other with the fixed slot through the bolt, link to each other diamond gong tool bit and axostylus axostyle, the catheter with main cooling hole intercommunication can.

Preferably, the machining equipment includes the organism, a controller, the alarm, elevating system, Y axial slide rail, X axial slide rail, cutting machining mechanism, cooling mechanism, the breakwater, the fixed box, fixed establishment, filtering mechanism and level sensor, a controller, elevating system, the alarm all sets up the top at the organism, Y axial slide rail links to each other with elevating system, X axial slide rail links to each other with Y axial slide rail, cooling cutting machining mechanism links to each other with X axial slide rail, the fixed box sets up at the top of organism and is located cutting machining mechanism's below, the breakwater sets up the top at the fixed box, fixed establishment and filtering mechanism all establish on the fixed box, level sensor is located the bottom inner wall of fixed box.

Preferably, elevating system includes elevator motor, backup pad, lifter plate, lift groove and elevator, and elevator motor, backup pad all set up at the top of organism, and the lift groove is seted up in the bottom of backup pad, and lift groove and backup pad sliding connection, the elevator links to each other with the inboard of lifter plate, and elevator motor's output shaft links to each other with the bottom of elevator.

Preferably, the cooling cutting mechanism comprises a motor box, a water suction cylinder, a motor, a cutting shaft, a first belt pulley, a belt, a second belt pulley, a water shaft, a water paddle, a spray pipe, a cutter mounting seat, a cutter, a metal pipe and a hose, wherein the motor box is connected with an X-axis slide rail, the water suction cylinder is connected with the outer side of the motor box, the motor is installed in the motor box through screws, the cutting shaft is connected with an output shaft of the motor, the cutter mounting seat is connected with the lower end face of the cutting shaft, the cutter is installed on the cutter mounting seat and connected, the water shaft is rotatably installed in the water suction cylinder, the water paddle is arranged on the outer side of the water shaft and positioned in the water suction cylinder, the first belt pulley is sleeved on the outer side of the cutting shaft, the second belt pulley is sleeved on the outer side of the water shaft, a belt is sleeved on the outer sides of the first belt pulley and the second belt pulley, the spray pipe is communicated with the outer side of the bottom of the water suction cylinder, and the bottom end of the spray pipe is matched with the cutter, the metal tube is communicated with the outer side of the top of the water suction cylinder, the top end of the hose is communicated with the bottom end of the metal tube, and the bottom end of the hose is communicated with the fixed box.

Preferably, fixed establishment includes the double-end lead screw, support the guide arm, the slide bar, the fixed block, the slide opening, small opening and servo motor, the double-end lead screw rotates and installs in fixed incasement, support guide arm fixed mounting, the slide bar is two and slidable mounting in the outside of supporting the guide arm, the equal threaded connection in the outside of double-end lead screw of two slide bars, the both ends screw thread of double-end lead screw is opposite soon, the fixed block is two and links to each other with the slide bar that corresponds, the slide opening is two and sets up the top at fixed case, slide bar and the slide opening sliding connection who corresponds, the small opening is a plurality of and sets up the top at fixed case, servo motor sets up the outside at fixed case, servo motor's output shaft links to each other with the one end of double-end lead screw.

Preferably, filtering mechanism includes U type seat, collects box, filtration pore and mounting bar, and U type seat is two and sets up on the both sides inner wall of fixed case, collects box slidable mounting on the inner wall of U type seat, and the filtration pore is a plurality of and all sets up on the inner wall of collecting the box, and the mounting hole has been seted up in the front of fixed case, collects box and mounting hole sliding connection, mounting bar and mounting hole sealing connection.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the diamond milling cutter, when the diamond milling cutter is used, cooling liquid can be injected into the diamond milling cutter, the temperature of the milling cutter can be effectively reduced, the service life of the milling cutter is prolonged, and the cooling liquid can be replaced circularly.

2. According to the invention, when the diamond gong-knife is processed, the diamond gong-knife can be washed and cooled, meanwhile, the scraps on the surface can be cleaned, the labor intensity is reduced, meanwhile, the cooling liquid can be recycled, and the liquid level of the cooling liquid can be automatically monitored through the liquid level sensor.

3. According to the diamond milling cutter, the problem that the diamond milling cutter cannot radiate heat in time when in use can be effectively solved, the service life of the diamond milling cutter is greatly prolonged, the diamond milling cutter can be cooled in time when being processed, the processing quality is prevented from being influenced, and the service life of the diamond milling cutter is indirectly prolonged.

Drawings

FIG. 1 is a schematic diagram of a three-dimensional structure of a diamond gong-knife capable of prolonging the service life of the knife according to the present invention;

FIG. 2 is a schematic cross-sectional view of a diamond gong-knife capable of prolonging the service life of the knife according to the present invention;

FIG. 3 is a schematic cross-sectional connecting structure of the first annular cylinder, the annular communicating cylinder and the second annular cylinder according to the present invention;

FIG. 4 is an enlarged schematic view of part A of FIG. 3 according to the present invention;

FIG. 5 is a schematic three-dimensional structure of a machining apparatus according to the present invention;

FIG. 6 is a schematic cross-sectional view of a machining apparatus according to the present invention;

FIG. 7 is an enlarged view of the portion B of FIG. 6 according to the present invention;

fig. 8 is an enlarged schematic structural view of a portion C in fig. 6 according to the present invention.

In the figure: 1. a mandrel; 2. a shaft head; 3. mounting a milling cutter mounting groove; 4. a raised head; 5. diamond gong tool bits; 6. cutting a groove; 7. cooling the pores; 8. a bolt; 9. a first annular cylinder; 10. a second annular cylinder; 11. connecting the installation pipe; 12. a main cooling hole; 13. a catheter; 14. a first seal ring; 15. a liquid inlet pipe; 16. an annular communication cylinder; 17. a second seal ring; 18. a sealing groove; 19. a communicating hole; 20. a body; 21. a controller; 22. a lifting mechanism; 221. a lifting motor; 222. a support plate; 223. a lifting plate; 224. a lifting groove; 225. a lifting block; 23. a Y-axis slide rail; 24. an X-axis slide rail; 25. a motor case; 26. a water suction cylinder; 27. a motor; 28. a cutting shaft; 29. a first pulley; 30. a belt; 31. a second pulley; 32. a water shaft; 33. a water paddle; 34. a shower pipe; 35. a tool mounting seat; 36. a cutter; 37. a metal tube; 38. a hose; 39. an alarm; 40. a water baffle; 41. a fixed box; 42. a fixing mechanism; 421. a double-end screw rod; 422. a support guide rod; 423. a slide bar; 424. a fixed block; 425. a slide hole; 426. a leak hole; 427. a servo motor; 43. a filtering mechanism; 431. a U-shaped seat; 432. a collection box; 433. a filtration pore; 434. mounting a bar; 44. a liquid level sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Example one

Referring to fig. 1-8, a diamond gong-knife capable of prolonging the service life of the knife, comprising a shaft handle 1, a shaft head 2 and a diamond gong-knife head 5, wherein the diamond gong-knife head 5 is arranged in a conical shape, the shaft head 2 is installed on the lower end surface of the shaft handle 1 by welding, a gong-knife installation groove 3 is formed on the upper end surface of the shaft handle 1, a raised head 4 is arranged at the bottom end of the diamond gong-knife head 5, the raised head 4 at the bottom end of the diamond gong-knife head 5 is in seamless sliding connection with the gong-knife installation groove 3, two screw holes are symmetrically formed on the outer side of the shaft handle 1, bolts 8 are connected in the screw holes in a threaded manner, fixing grooves are formed on both sides of the raised head 4, the end of each bolt 8 is connected with the fixing grooves, a main cooling hole 12 is formed in the bottom end of the diamond gong-knife head 5, a plurality of cutting grooves 6 are formed in an inclined manner, cooling fine holes 7 are formed in the inner walls of the cutting grooves 6, a cooling fine hole 7 is communicated with the main cooling hole 12, and a cooling liquid injection unit is arranged on the outer side of the shaft handle 1, the welding has catheter 13 on the bottom inner wall of gong sword mounting groove 3, and the end opening of catheter 13 is a sealing state, and the outside cover of catheter 13 is equipped with first sealing washer 14, and first sealing washer 14 and the sealed sliding connection of main cooling hole 12, the intercommunication has two feed liquor pipes 15 on catheter 13, and two through holes have been seted up in the outside of arbor 1, and feed liquor pipe 15 is located the through hole that corresponds, and two feed liquor pipes 15 all are linked together with coolant liquid injection unit.

In this real application of force, coolant liquid injection unit includes first annular section of thick bamboo 9, second annular section of thick bamboo 10, connects installation pipe 11 and annular a section of thick bamboo 16 that communicates, and the welding of first annular section of thick bamboo 9 is in the outside of arbor 1, and two feed liquor pipes 15 all communicate with the internal weld of first annular section of thick bamboo 9, and the top mouth of annular a section of thick bamboo 16 that communicates rotates is installed in first annular section of thick bamboo 9, and annular a section of thick bamboo 16 and the welding of second annular section of thick bamboo 10 communicate, connects installation pipe 11 welding intercommunication in the outside of second annular section of thick bamboo 10.

In this real application of force, seal groove 18 has all been seted up to the inner wall and the outer wall of a first ring section of thick bamboo 9, the equal fixed mounting in inner circle and the outer lane of a ring-shaped intercommunication section of thick bamboo 16 has second sealing washer 17, the inner wall sliding connection of second sealing washer 17 and seal groove 18, intercommunicating pore 19 has been seted up to the bottom side of a first ring section of thick bamboo 9, a ring-shaped intercommunication section of thick bamboo 16 and the seamless sliding connection of intercommunicating pore 19, the second sealing washer 17 of setting can guarantee that a second ring section of thick bamboo 10 drives a ring-shaped intercommunication section of thick bamboo 16 and guarantee the intercommunication when a first ring section of thick bamboo 9 is rotatory.

In this real application of force, diamond gong sword working method: firstly, connecting a raised head 4 with a gong and knife mounting groove 3 to enable a main cooling hole 12 to be communicated with a liquid guide pipe 13, screwing two bolts 8, locking the raised head 4 with the gong and knife mounting groove 3, mounting on a machine through a shaft head 2, communicating with a cooling liquid through a connecting mounting pipe 11 and ensuring the stability of a second annular cylinder 10, rotating the mechanical driving shaft head 2, driving a shaft handle 1 and a first annular cylinder 9 to rotate by the shaft head 2, driving a diamond gong and knife head 5 to rotate through the raised head 4 to process a workpiece by the shaft handle 1, simultaneously, feeding the cooling liquid into the connecting mounting pipe 11 and then into the second annular cylinder 10, driving an annular communication cylinder 16 to rotate in the first annular cylinder 9 by the second annular cylinder 10, feeding the cooling liquid into the first annular cylinder 9, then feeding the cooling liquid into the liquid guide pipe 13 and the main cooling hole 12 through two liquid inlet pipes 15, and cooling the cooling liquid into the main cooling hole 12 to cool the diamond gong and knife head 5, simultaneously the coolant liquid can be changed through the discharge of a plurality of cooling pore 7, can effectually cool down diamond gong tool bit 5, can effectual extension diamond gong tool bit 5's life, loosens bolt 8, can conveniently dismantle the change to diamond gong tool bit 5.

The invention also provides a processing method of the diamond gong and cutter, which can prolong the service life of the cutter, and comprises the following main processing steps:

s1: preparing machining equipment and a welding machine, and performing electric detection;

s2: firstly, fixing a shaft handle 1 on machining equipment, forming a routing knife mounting groove 3 in the top of the shaft handle 1 by utilizing the machining equipment, wherein the bottom end of the routing knife mounting groove 3, which is used for mounting a diamond routing knife head 5, is provided with a raised head 4, the outer side of the shaft handle 1 is provided with two screw holes and through holes, the two screw holes are used for connecting bolts 8, the two through holes are used for mounting a liquid inlet pipe 15, a liquid guide pipe 13 is welded on the inner wall of the routing knife mounting groove 3, and the liquid guide pipe 13 is welded and communicated with the two liquid inlet pipes 15;

s3: taking down the mandrel 1, welding the first annular cylinder 9 on the outer side of the mandrel 1 by using a welding machine, and welding and communicating the two liquid inlet pipes 15 with the inner ring of the first annular cylinder 9;

s4: fix diamond gong tool bit 5 on machining equipment, mill diamond gong tool bit 5, at first set up main cooling hole 12 in the plush copper 4 position of diamond gong tool bit 5 bottom, and set up the fixed slot in the both sides of plush copper 4, adjust diamond gong tool bit 5's fixed position, set up a plurality of cutting flutes 6 on diamond gong tool bit 5's surface, slope on cutting flutes 6's inner wall and set up a plurality of cooling pores 7, and be linked together cooling pores 7 and main cooling hole 12, take off diamond gong tool bit 5, link to each other with gong sword mounting groove 3 through plush copper 4, link to each other with the fixed slot through bolt 8, link to each other diamond gong tool bit 5 with shaft handle 1, catheter 13 with main cooling hole 12 be linked together can, main cooling hole 12 and the cooling pore 7 that set up can leading-in coolant liquid at diamond gong tool bit 5 man-hour effectively cool down.

In this practical application, machining equipment includes organism 20, controller 21, alarm 39, elevating system 22, Y axial slide rail 23, X axial slide rail 24, the cutting processing mechanism, the cooling mechanism, breakwater 40, fixed box 41, fixed mechanism 42, filtering mechanism 43 and level sensor 44, controller 21, elevating system 22, alarm 39 all sets up the top at organism 20, Y axial slide rail 23 links to each other with elevating system 22, X axial slide rail 24 links to each other with Y axial slide rail 23, the cooling cutting processing mechanism links to each other with X axial slide rail 24, fixed box 41 sets up at the top of organism 20 and is located the below of cutting processing mechanism, breakwater 40 sets up the top at fixed box 41, fixed mechanism 42 and filtering mechanism 43 all establish on fixed box 41, level sensor 44 is located the bottom inner wall of fixed box 41.

In this real application of force, Y axial slide rail 23, X axial slide rail 24 are prior art, and it is rotatory mainly to drive the threaded rod through driving motor, and threaded rod drive slip table removes, drives the cutting mechanism through the slip table and removes, can realize that the cutting mechanism carries out Y axial and X axial displacement.

In this embodiment, the lifting mechanism 22 includes a lifting motor 221, a supporting plate 222, a lifting plate 223, a lifting groove 224 and a lifting block 225, the lifting motor 221 and the supporting plate 222 are both disposed on the top of the machine body 20, the lifting groove 224 is disposed on the bottom of the supporting plate 222, the lifting groove 224 is slidably connected to the supporting plate 222, the lifting block 225 is connected to the inner side of the lifting plate 223, and the output shaft of the lifting motor 221 is connected to the bottom of the lifting block 225.

In this embodiment, the lifting motor 221 drives the lifting plate 223 through the lifting block 225 to perform height adjustment, and the cutting mechanism can move in all directions by cooperating with the Y-axis slide rail 23 and the X-axis slide rail 24.

In the practical application, the cooling cutting mechanism comprises a motor box 25, a water suction cylinder 26, a motor 27, a cutting shaft 28, a first belt pulley 29, a belt 30, a second belt pulley 31, a water shaft 32, a water paddle 33, a spray pipe 34, a cutter mounting seat 35, a cutter 36, a metal pipe 37 and a hose 38, wherein the motor box 25 is connected with an X-axis slide rail 24, the water suction cylinder 26 is connected with the outer side of the motor box 25, the motor 27 is installed in the motor box 25 through screws, the cutting shaft 28 is connected with an output shaft of the motor 27, the cutter mounting seat 35 is connected with the lower end face of the cutting shaft 28, the cutter 36 is installed in the cutter mounting seat 35 and is connected, the water shaft 32 is rotatably installed in the water suction cylinder 26, the water paddle 33 is arranged on the outer side of the water shaft 32 and is positioned in the water suction cylinder 26, the first belt pulley 29 is sleeved on the outer side of the cutting shaft 28, the second belt pulley 31 is sleeved on the outer side of the water shaft 32, the belt 30 is in a transmission way and is sleeved on the outer sides of the first belt pulley 29 and the second belt pulley 31, the spray pipe 34 is communicated with the outer side of the bottom of the water suction cylinder 26, the bottom end of the spray pipe 34 is matched with the cutter 36, the metal pipe 37 is communicated with the outer side of the top of the water suction cylinder 26, the top end of the hose 38 is communicated with the bottom end of the metal pipe 37, and the bottom end of the hose 38 is communicated with the fixed box 41.

In this embodiment, the tool 36 is mounted in the tool mounting seat 35, and the tool 36 can be replaced more selectively, when the shaft handle 1 or the diamond gong-cutter head 5 is processed, the motor 27 is started, the motor 27 drives the cutting shaft 28 to rotate, the cutting shaft 28 drives the cutter 36 to rotate to process the shaft handle 1 or the diamond gong-cutter head 5, the cutter 36 moves in all directions close to a workpiece to process the shaft handle 1 or the diamond gong-cutter head 5, meanwhile, the cutting shaft 28 drives the second belt pulley 31 to rotate through the first belt pulley 29 and the belt 30, the second belt pulley 31 drives the water shaft 32 to rotate, the water shaft 32 drives the water paddle 33 to rotate, the cooling liquid is sucked into the water suction cylinder 26 through the hose 38 and the metal pipe 37, then add man-hour through the blowout of shower 34 and wash shaft handle 1 or diamond gong tool bit 5, can cool down, avoid adding man-hour and produce high temperature to shaft handle 1 or diamond gong tool bit 5, influence the production quality of shaft handle 1 or diamond gong tool bit 5.

In this practical application, the fixing mechanism 42 includes a stud screw 421, support guide rods 422, slide rods 423, a fixing block 424, two slide holes 425, leak holes 426 and a servo motor 427, the stud screw 421 is rotatably installed in the fixing box 41, the support guide rods 422 are fixedly installed in the fixing box 41, the two slide rods 423 are slidably installed at the outer sides of the support guide rods 422, the two slide rods 423 are both in threaded connection with the outer sides of the stud screw 421, the two ends of the stud screw 421 have opposite threaded directions, the two fixing blocks 424 are connected with the corresponding slide rods 423, the two slide holes 425 are arranged at the top of the fixing box 41, the slide rods 423 are slidably connected with the corresponding slide holes 425, the leak holes 426 are multiple and arranged at the top of the fixing box 41, the servo motor 427 is arranged at the outer side of the fixing box 41, and an output shaft of the servo motor is connected with one end of the stud screw 421.

In this real application of force, place the top of fixed case 41 with axostylus axostyle 1 or diamond gong tool bit 5, it is rotatory to start servo motor 427 drive double-end screw 421, double-end screw 421 drives two slide bars 423 and is close to each other, two slide bars 423 drive two fixed blocks 424 and are close to each other fixed to axostylus axostyle 1 or diamond gong tool bit 5, the breakwater 40 of setting can block the coolant liquid, flow into fixed case 41 in through weeping hole 426, when the coolant liquid sprays axostylus axostyle 1 or diamond gong tool bit 5, the piece that processing produced accompanies the coolant liquid and flows into in fixed case 41.

In this application of force, filtering mechanism 43 includes U type seat 431, collects box 432, crosses filtration pore 433 and mounting bar 434, and U type seat 431 is two and sets up on the both sides inner wall of fixed case 41, collects box 432 slidable mounting on U type seat 431's inner wall, crosses filtration pore 433 for a plurality of and all set up on collecting box 432's inner wall, and the mounting hole has been seted up in fixed case 41's front, collects box 432 and mounting hole sliding connection, mounting bar 434 and mounting hole sealing connection.

In the implementation, the cooling liquid enters the collection box 432 and enters the fixed box 41 through the filter hole 433, the chips are reserved in the collection box 432, the arranged liquid level sensor 44 can monitor the cooling liquid, when the liquid level of the cooling liquid is low, the liquid level sensor 44 sends a signal to the controller 21, and then the alarm 39 gives an alarm for prompt; after the processing is completed, the collecting box 432 can be pulled out by pulling the mounting bar 434, and can be cleaned, and the collecting box 432 is supported by the two U-shaped seats 431.

Example two

Referring to fig. 1-8, a diamond gong-knife capable of prolonging the service life of the knife, comprising a shaft handle 1, a shaft head 2 and a diamond gong-knife head 5, wherein the diamond gong-knife head 5 is arranged in a conical shape, the shaft head 2 is installed on the lower end surface of the shaft handle 1 by welding, a gong-knife installation groove 3 is formed on the upper end surface of the shaft handle 1, a raised head 4 is arranged at the bottom end of the diamond gong-knife head 5, the raised head 4 at the bottom end of the diamond gong-knife head 5 is in seamless sliding connection with the gong-knife installation groove 3, two screw holes are symmetrically formed on the outer side of the shaft handle 1, bolts 8 are connected in the screw holes in a threaded manner, fixing grooves are formed on both sides of the raised head 4, the end of each bolt 8 is connected with the fixing grooves, a main cooling hole 12 is formed in the bottom end of the diamond gong-knife head 5, a plurality of cutting grooves 6 are formed in an inclined manner, cooling fine holes 7 are formed in the inner walls of the cutting grooves 6, a cooling fine hole 7 is communicated with the main cooling hole 12, and a cooling liquid injection unit is arranged on the outer side of the shaft handle 1, the liquid guide pipe 13 is welded on the inner wall of the bottom of the routing knife mounting groove 3, the bottom opening of the liquid guide pipe 13 is in a sealed state, a first sealing ring 14 is sleeved on the outer side of the liquid guide pipe 13, the first sealing ring 14 is in sealed sliding connection with the main cooling hole 12, the liquid guide pipe 13 is communicated with two liquid inlet pipes 15, two through holes are formed in the outer side of the shaft handle 1, the liquid inlet pipes 15 are located in the corresponding through holes, the two liquid inlet pipes 15 are communicated with the cooling liquid injection unit, the aperture of the main cooling hole 12 is 3-5mm, and the aperture of the cooling pore 7 is 1-1.5 mm.

In this real application of force, coolant liquid injection unit includes first annular section of thick bamboo 9, second annular section of thick bamboo 10, connects installation pipe 11 and annular a section of thick bamboo 16 that communicates, and the welding of first annular section of thick bamboo 9 is in the outside of arbor 1, and two feed liquor pipes 15 all communicate with the internal weld of first annular section of thick bamboo 9, and the top mouth of annular a section of thick bamboo 16 that communicates rotates is installed in first annular section of thick bamboo 9, and annular a section of thick bamboo 16 and the welding of second annular section of thick bamboo 10 communicate, connects installation pipe 11 welding intercommunication in the outside of second annular section of thick bamboo 10.

In this real application of force, seal groove 18 has all been seted up to the inner wall and the outer wall of a first ring section of thick bamboo 9, the equal fixed mounting in inner circle and the outer lane of a ring-shaped intercommunication section of thick bamboo 16 has second sealing washer 17, the inner wall sliding connection of second sealing washer 17 and seal groove 18, intercommunicating pore 19 has been seted up to the bottom side of a first ring section of thick bamboo 9, a ring-shaped intercommunication section of thick bamboo 16 and the seamless sliding connection of intercommunicating pore 19, the second sealing washer 17 of setting can guarantee that a second ring section of thick bamboo 10 drives a ring-shaped intercommunication section of thick bamboo 16 and guarantee the intercommunication in the rotatory while of a first ring section of thick bamboo 9, similar and the rotary joint principle among the prior art.

The invention also provides a method for processing the diamond gong-knife capable of prolonging the service life of the knife tool, which needs to use mechanical processing equipment for processing, wherein the mechanical processing equipment comprises a machine body 20, a controller 21, an alarm 39, a lifting mechanism 22, a Y-axis slide rail 23, an X-axis slide rail 24, a cutting processing mechanism, a cooling mechanism, a water baffle 40, a fixed box 41, a fixed mechanism 42, a filtering mechanism 43 and a liquid level sensor 44, the controller 21, the lifting mechanism 22 and the alarm 39 are all arranged at the top of the machine body 20, the Y-axis slide rail 23 is connected with the lifting mechanism 22, the X-axis slide rail 24 is connected with the Y-axis slide rail 23, the cooling cutting processing mechanism is connected with the X-axis slide rail 24, the fixed box 41 is arranged at the top of the machine body 20 and below the cutting processing mechanism, the water baffle 40 is arranged at the top of the fixed box 41, the fixed mechanism 42 and the filtering mechanism 43 are both arranged on the fixed box 41, the level sensor 44 is located on the bottom inner wall of the stationary box 41.

In this embodiment, the lifting mechanism 22 includes a lifting motor 221, a supporting plate 222, a lifting plate 223, a lifting groove 224 and a lifting block 225, the lifting motor 221 and the supporting plate 222 are both disposed on the top of the machine body 20, the lifting groove 224 is disposed on the bottom of the supporting plate 222, the lifting groove 224 is slidably connected to the supporting plate 222, the lifting block 225 is connected to the inner side of the lifting plate 223, and the output shaft of the lifting motor 221 is connected to the bottom of the lifting block 225.

In the practical application, the cooling cutting mechanism comprises a motor box 25, a water suction cylinder 26, a motor 27, a cutting shaft 28, a first belt pulley 29, a belt 30, a second belt pulley 31, a water shaft 32, a water paddle 33, a spray pipe 34, a cutter mounting seat 35, a cutter 36, a metal pipe 37 and a hose 38, wherein the motor box 25 is connected with an X-axis slide rail 24, the water suction cylinder 26 is connected with the outer side of the motor box 25, the motor 27 is installed in the motor box 25 through screws, the cutting shaft 28 is connected with an output shaft of the motor 27, the cutter mounting seat 35 is connected with the lower end face of the cutting shaft 28, the cutter 36 is installed in the cutter mounting seat 35 and is connected, the water shaft 32 is rotatably installed in the water suction cylinder 26, the water paddle 33 is arranged on the outer side of the water shaft 32 and is positioned in the water suction cylinder 26, the first belt pulley 29 is sleeved on the outer side of the cutting shaft 28, the second belt pulley 31 is sleeved on the outer side of the water shaft 32, the belt 30 is in a transmission way and is sleeved on the outer sides of the first belt pulley 29 and the second belt pulley 31, the spray pipe 34 is communicated with the outer side of the bottom of the water suction cylinder 26, the bottom end of the spray pipe 34 is matched with the cutter 36, the metal pipe 37 is communicated with the outer side of the top of the water suction cylinder 26, the top end of the hose 38 is communicated with the bottom end of the metal pipe 37, and the bottom end of the hose 38 is communicated with the fixed box 41.

In this practical application, the fixing mechanism 42 includes a stud screw 421, support guide rods 422, slide rods 423, a fixing block 424, two slide holes 425, leak holes 426 and a servo motor 427, the stud screw 421 is rotatably installed in the fixing box 41, the support guide rods 422 are fixedly installed in the fixing box 41, the two slide rods 423 are slidably installed at the outer sides of the support guide rods 422, the two slide rods 423 are both in threaded connection with the outer sides of the stud screw 421, the two ends of the stud screw 421 have opposite threaded directions, the two fixing blocks 424 are connected with the corresponding slide rods 423, the two slide holes 425 are arranged at the top of the fixing box 41, the slide rods 423 are slidably connected with the corresponding slide holes 425, the leak holes 426 are multiple and arranged at the top of the fixing box 41, the servo motor 427 is arranged at the outer side of the fixing box 41, and an output shaft of the servo motor is connected with one end of the stud screw 421.

In this real application of force, place the top of fixed case 41 with axostylus axostyle 1 or diamond gong tool bit 5, it is rotatory to start servo motor 427 drive double-end screw 421, double-end screw 421 drives two slide bars 423 and is close to each other, two slide bars 423 drive two fixed blocks 424 and are close to each other fixed to axostylus axostyle 1 or diamond gong tool bit 5, the breakwater 40 of setting can block the coolant liquid, flow into fixed case 41 in through weeping hole 426, when the coolant liquid sprays axostylus axostyle 1 or diamond gong tool bit 5, the piece that processing produced accompanies the coolant liquid and flows into in fixed case 41.

In this application of force, filtering mechanism 43 includes U type seat 431, collects box 432, crosses filtration pore 433 and mounting bar 434, and U type seat 431 is two and sets up on the both sides inner wall of fixed case 41, collects box 432 slidable mounting on U type seat 431's inner wall, crosses filtration pore 433 for a plurality of and all set up on collecting box 432's inner wall, and the mounting hole has been seted up in fixed case 41's front, collects box 432 and mounting hole sliding connection, mounting bar 434 and mounting hole sealing connection.

The processing method of the diamond gong and knife specifically comprises the following processing steps:

s1: preparing machining equipment and a welding machine, and performing electric detection;

s2: firstly, a shaft handle 1 is placed at the top of a fixed box 41, a servo motor 427 is started to drive a double-end lead screw 421 to rotate, the double-end lead screw 421 drives two sliding rods 423 to mutually approach, and the two sliding rods 423 drive two fixed blocks 424 to mutually approach and fix the shaft handle 1;

s3: the lifting motor 221 drives the lifting plate 223 to adjust the height through the lifting block 225, the cutting machining mechanism can move in all directions by matching with the Y-axis slide rail 23 and the X-axis slide rail 24, the motor 27 is started, the motor 27 drives the cutting shaft 28 to rotate, the cutting shaft 28 drives the cutter 36 to rotate to machine the shaft handle 1, the cutter 36 moves in all directions close to a workpiece to cut the shaft handle 1, firstly, the top of the shaft handle 1 is provided with the gong cutter mounting groove 3, secondly, the outer side of the shaft handle 1 is provided with two screw holes and through holes, meanwhile, the cutting shaft 28 drives the second belt pulley 31 to rotate through the first belt pulley 29 and the belt 30, the second belt pulley 31 drives the water shaft 32 to rotate, the water shaft 32 drives the water paddle 33 to rotate, cooling liquid is sucked into the water suction cylinder 26 through the hose 38 and the metal pipe 37, then, the spraying pipe 34 is used for spraying and flushing the shaft handle 1 during machining, the temperature can be reduced, and the high temperature of the shaft handle 1 during machining can be avoided, the production quality of the mandrel 1 is influenced, the cooling liquid enters the collecting box 432 and enters the fixed box 41 through the filtering hole 433, the chips are reserved in the collecting box 432 and can be recycled, the arranged liquid level sensor 44 can monitor the cooling liquid, when the liquid level of the cooling liquid is low, the liquid level sensor 44 sends a signal to the controller 21, and then the alarm 39 gives an alarm for prompting;

s4: a liquid guide pipe 13 is welded on the inner wall of the routing knife installation groove 3, and the liquid guide pipe 13 is communicated with two liquid inlet pipes 15 in a welding way;

s5: taking down the mandrel 1, welding the first annular cylinder 9 on the outer side of the mandrel 1 by using a welding machine, and welding and communicating the two liquid inlet pipes 15 with the inner ring of the first annular cylinder 9;

s6: similarly, S2 does not go, the diamond gong cutter head 5 is fixed on a machining device, similarly, S3 step can be carried out, the cutter 36 can be replaced, and a proper grooving or trepanning drill bit is selected, firstly, a main cooling hole 12 is formed in the position of a raised head 4 at the bottom end of the diamond gong cutter head 5, fixing grooves are formed in two sides of the raised head 4, then, the fixing position of the diamond gong cutter head 5 is adjusted, a plurality of cutting grooves 6 are formed in the surface of the diamond gong cutter head 5, a plurality of cooling pores 7 are formed in the inner wall of each cutting groove 6 in an inclined mode, the cooling pores 7 are communicated with the main cooling hole 12, the diamond gong cutter head 5 is taken down, the diamond gong cutter head 5 is connected with the gong cutter mounting groove 3 through the raised head 4 and the gong cutter head fixing grooves, the diamond gong cutter head 5 is connected with the shaft handle 1 through bolts 8, the liquid guide pipe 13 is communicated with the main cooling hole 12, and the diamond gong cutter head 5 can be taken out;

s7: the diamond gong tool bit 5 can be installed on a machining device through the shaft head 2, the spray pipe 34 is communicated with the connecting installation pipe 11, cooling liquid enters the main cooling hole 12 during spraying and then is discharged through the cooling fine hole 7, and meanwhile, the cooling liquid can be recycled.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

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