Fiber glue dipping and applying system

文档序号:1791130 发布日期:2021-11-05 浏览:39次 中文

阅读说明:本技术 一种纤维浸胶施胶系统 (Fiber glue dipping and applying system ) 是由 邱小明 刘翔晖 王佳瑞 叶豪 王永闽 吴祖顺 陈建新 魏叶满 叶新强 管义榕 廖 于 2021-07-02 设计创作,主要内容包括:本发明公开了高密度纤维板加工技术领域的一种纤维浸胶施胶系统,包括小车运输机,为多个首尾相连的小车组成封闭的完整网带运输机,且不脱离的稳定卡装在轨道上,组成所述小车运输机全部小车都同步移动的安装在轨道上,组成所述小车运输机的小车顶部为开口,本系统利用现有的人造板设备和工艺技术连续化、自动化生产出超高密度的、力学性能优良的纤维板,并且能够更好的促进胶黏剂均匀进入纤维表面以及各微观组织内部,同时,还提高木质材料的综合利用率,本系统能够制造出物理力学性能优良的超高密度、超高强度纤维板,并且物理力学性能高,吸水厚度膨胀率低的高密度纤维板。(The invention discloses a fiber gumming and gluing system in the technical field of high-density fiberboard processing, which comprises a trolley conveyer, a closed complete mesh belt conveyer consisting of a plurality of trolleys connected end to end, the fiber board is stably clamped on the track without separation, all trolleys forming the trolley conveyer are synchronously moved and arranged on the track, the top of the trolley forming the trolley conveyer is provided with an opening, the system utilizes the prior artificial board equipment and process technology to continuously and automatically produce the fiber board with ultrahigh density and excellent mechanical property, and can better promote the adhesive to uniformly enter the fiber surface and the interior of each microstructure, simultaneously, the comprehensive utilization rate of the wood material is also improved, the system can manufacture the ultrahigh-density and ultrahigh-strength fiber board with excellent physical and mechanical properties, and the high-density fiber board with high physical and mechanical properties and low water absorption thickness expansion rate can be manufactured.)

1. A fiber dip sizing system, comprising:

the trolley conveyor (1) is a closed complete mesh belt conveyor formed by a plurality of trolleys (11) connected end to end, the trolleys are stably clamped on a track (14) and cannot be separated, all the trolleys (11) forming the trolley conveyor (1) are synchronously moved and mounted on the track (14), and the top of each trolley (11) forming the trolley conveyor (1) is provided with an opening;

a plurality of driving rollers (10) are uniformly distributed on the track (14), and the trolley conveyor (1) is driven by the driving rollers (10);

the glue pool (13) is a pool filled with an adhesive and provided with an opening at the top, trolleys of at least two trolley conveyors (1) are completely submerged below the liquid level of the adhesive in the glue pool (13), two hydraulic machines (3) are arranged between the submerged trolley conveyors (1), a middle-section spray header (15) is arranged between the two hydraulic machines (3), and the middle-section spray header (15) is over against the opening at the top of the trolley conveyor (1) for spraying; the front ends of the two submerged trolley conveyers (1) are respectively provided with a peripheral glue spraying head (28), and the peripheral glue spraying heads (28) are also opposite to the top openings of the trolley conveyers (1) for spraying; a gland conveyor (12) is also arranged on the liquid surface of the rubber pool (13), and the gland conveyor (12) can synchronously rotate to cover the opening at the top of the trolley (11) in the rubber pool (13);

the raw material separator (2) is a cyclone separator for screening raw materials, and a feeding glue spraying head (23) is also arranged at a discharge port of the raw material separator;

the device is characterized in that the initial section of the trolley conveyor (1) is connected with a discharge port of the raw material cyclone separator (2), a feeding glue spraying head (23) is further arranged between the discharge port of the raw material cyclone separator (2) and the trolley conveyor (1), a glue dipping fiber frame (5) for connecting raw materials is arranged under the conveying end section of the trolley conveyor (1), and the glue dipping fiber frame (5) is connected with a drying and screening device for glue dipping fibers.

2. A fiber dip sizing system according to claim 1, wherein: the gland conveyer (12) is a mesh belt conveyer, and the gland conveyer (12) only covers and presses the rectangular mesh frame of the trolley (11) above the rubber pool (13) to synchronously rotate.

3. A fiber dip sizing system according to claim 1, wherein: the gum dipping fiber frame (5) is of a funnel-shaped structure with an opening at the top;

an inclined net conveyor (51) is further connected to the lower portion of the tail section of the trolley conveyor (1), and the conveying end of the inclined net conveyor (51) is opposite to the top opening of the gum dipping fiber frame (5).

4. A fiber dip sizing system according to claim 3, wherein: a glue extruding conveyor (52) is arranged at the bottom of the glue dipping fiber frame (5), a flow guide extruding mechanism (53) is arranged at the discharge end of the glue extruding conveyor (52), the flow guide extruding mechanism (53) is a hemispherical adjusting valve capable of adjusting the flow, an extruding cone (55) is arranged at the joint of the glue extruding conveyor (52) and the flow guide extruding mechanism (53), a glue outlet groove (56) is communicated with the outside in a hollow manner in the extruding cone (55);

the outflow end of the diversion extrusion mechanism (53) is provided with a degumming conveyor (54), and the conveying end of the degumming conveyor (54) is communicated in a feeding channel of the impregnated fiber drying pipe (61);

a curing agent nozzle (57) is further arranged at the joint of the diversion extrusion mechanism (53) and the degumming conveyor (54), and the curing agent nozzle (57) is connected with an external curing agent sprayer;

the glue extruding conveyor (52) and the glue removing conveyor (54) are spiral conveyors.

5. A fiber dip sizing system according to claim 1, wherein: the feeding glue spraying head (23) is provided with a plurality of glue spraying heads (23) which are uniformly arranged in a pipeline at a discharge port of the raw material separator (2), and the feeding glue spraying heads (23) spray raw materials passing through towards the discharge port of the raw material separator (2).

6. A fiber dip sizing system according to claim 1, wherein: the inside rectangle screen frame that is of dolly (11), the flexible folding net angle (111) of top four corners for can contracting or expanding of dolly (11), even gyro wheel (112) that are equipped with in dolly (11) bottom, gyro wheel (112) can rolling card establish on track (14), pass through chain (113) interconnect around dolly (11), the aperture of dolly (11) mesh is no longer than the six times of fibre cross section diameter, just the aperture of dolly (11) rectangle screen frame is less than one fifth of fibre length.

7. A fiber dip sizing system according to claim 6, wherein: the hydraulic machine (3) is hung on a press rail (33) through a bearing vehicle (32), the press rail (33) is fixedly arranged right above a rail (14) in the glue pool (13), a telescopic pressing plate (31) of the hydraulic machine (3) is arranged right above an opening of the passing trolley (11), and the bearing vehicle (32) and the trolley (11) synchronously move in the same direction.

Technical Field

The invention relates to the technical field of high-density fiberboard processing, in particular to a fiber gum dipping and sizing system.

Background

The medium-density fiberboard industry is not only a resource comprehensive utilization industry, but also a resource dependent industry, and is also an industry with relatively high energy consumption. The density of the medium-density fiberboard is 650 plus 800 kg/cubic meter, the density of the high-density fiberboard is more than or equal to 880 kg/cubic meter, and the density of the low-density fiberboard is 450 plus 650 kg/cubic meter, and the medium-density fiberboard is mainly used for building interior decoration, floor base materials, furniture manufacture, vehicle and ship decoration, household appliance shell manufacture, carving of various artware embossments and the like.

The medium-density fiberboard is a board produced by adopting a dry method or wet method production process by taking artificial fast-growing small dimension timber, brush timber, logging residues and processing residues as main raw materials, and the production process comprises a preparation working section, a fiber preparation working section, a forming hot-pressing working section and a finished product processing working section; the fiber preparation section comprises the working procedures of hot grinding, glue mixing, sizing, drying and the like.

At present, the drying of the fiber preparation section of the fiber board production line is generally carried out by adopting first-level flashThe emergency drier comprises a drying fan, a drying pipeline, an expansion joint, a safe explosion-proof disc, a discharging rotary valve and 1-2 drying cyclone separator devices. The flash type dryer has the main function of quickly drying wet wood fibers (with the water content of 85-90%) coated with glue to dry fibers with the water content of only 8-15% so as to be beneficial to the use of a subsequent paving, forming and hot-pressing working section; wherein the temperature of the tail gas outlet of the drying cyclone separator is 50-55 ℃, and the emission concentration of the tail gas particulate matters is 50-175 mg/m3The formaldehyde emission concentration is 5 mg-15 mg/m3The blackness of the flue gas is less than or equal to 1, and the water content is less than or equal to 0.1kg/m3And the air volume is large and reaches 10-70 ten thousand Nm3H, pressure is about 3500-5000Pa, and wind speed is 8-25 m/s; and tail gas generated by the drying cyclone separator in the fiber board industry at the present stage is directly discharged to the air after being dedusted by a water film, and the tail gas of the drying cyclone separator at the temperature of 50-55 ℃ is not further utilized. In order to save water, some enterprises adopt a secondary cyclone separator to treat tail gas, so that the dust emission amount of the tail gas is further reduced.

At present, the preparation of the fiber board on the market mainly adopts a glue spraying process, and the density is concentrated between 0.6 and 1.0g/cm 3. The density of common wood fibers is 1.5g/cm3, the internal porosity of a fiberboard with the density of 0.8g/cm3 is about 46.7%, the pores of the board are too many, stress concentration of the material is easily caused, and meanwhile, adhesives cannot penetrate into all levels of microstructure structures of plant fibers, so that a series of problems of low mechanical property and the like are caused, and the wood fiber can not be applied to structural materials.

In the prior art, plant fibers are soaked in an adhesive to enable the adhesive to penetrate between the fibers, the high-density fiberboard is prepared by spraying the adhesive again after drying, but the adhesive with the density of 0.88g/cm3 is needed, the price of the adhesive is high, the process is complex, the fibers are soaked, taken out and dried, then dried for a long time again, and then sprayed with the adhesive again, the production process is poor in continuity degree, low in production efficiency, low in static bending strength and elastic modulus of the board, high in water absorption thickness expansion rate of 11.5%, and easy to expand in the later period;

the hemp straw is also crushed and then is applied with adhesive to be hot-pressed into a board, and the fiberboard has low physical and mechanical properties, high water absorption thickness expansion rate, and low static bending strength and elastic modulus.

Based on the above, the invention designs a fiber dipping and sizing system to solve the above problems.

Disclosure of Invention

The invention aims to provide a fiber glue dipping and applying system, which utilizes the existing artificial board equipment and process technology to continuously and automatically produce a fiber board with ultrahigh density and excellent mechanical property, can better promote an adhesive to uniformly enter the surface of a fiber and the inside of each microstructure, and simultaneously also improves the comprehensive utilization rate of a wood material.

The invention is realized by the following steps: a fiber dip sizing system comprising:

the trolley conveyer is a closed complete mesh belt conveyer formed by a plurality of trolleys connected end to end, is stably clamped on the rail without separation, is formed by arranging all the trolleys of the trolley conveyer on the rail in a synchronous moving mode, and is provided with an opening at the top;

a plurality of driving rollers are uniformly distributed on the track, and the trolley conveyor is driven by the driving rollers;

the glue pool is a pool filled with an adhesive and provided with an opening at the top, the trolleys of at least two trolley conveyers are completely submerged below the liquid level of the adhesive in the glue pool, two hydraulic machines are arranged between the submerged trolley conveyers, a middle section spray header is arranged between the two hydraulic machines, and the middle section spray header is over against the opening at the top of the trolley conveyers for spraying; the front ends of the two submerged trolley conveyers are respectively provided with a peripheral glue spraying head, and the peripheral glue spraying heads also face the opening at the top of the trolley conveyer for spraying; a gland conveyor is also arranged on the liquid level of the rubber pool, and a synchronously rotatable cap of the gland conveyor is pressed at the upper opening of the rectangular net frame at the top of the trolley in the rubber pool;

the raw material separator is a cyclone separator for screening raw materials, and a feeding glue spraying head is also arranged at a discharge port of the raw material separator;

the device comprises a raw material cyclone separator, a small car conveyer, a glue dipping fiber frame, a glue dipping fiber drying and screening device and is characterized in that the initial section of the small car conveyer is connected with the discharge port of the raw material cyclone separator, a feeding glue spraying head is further arranged between the discharge port of the raw material cyclone separator and the small car conveyer, the glue dipping fiber frame for connecting the raw materials is arranged right below the conveying tail section of the small car conveyer, and the glue dipping fiber frame is connected with the glue dipping fiber drying and screening device.

Furthermore, the gland conveyer is a mesh belt conveyer, and only covers the rectangular mesh frame of the trolley above the rubber pool to synchronously rotate.

Further, the impregnation fiber frame is of a funnel-shaped structure with an opening at the top;

an inclined net conveyor is further connected to the lower portion of the tail section of the trolley conveyor, and the conveying end of the inclined net conveyor is opposite to the top opening of the gum dipping fiber frame.

Further, a glue extruding conveyor is arranged at the bottom of the glue dipping fiber frame, a flow guide extruding mechanism is arranged at the discharge end of the glue extruding conveyor, the flow guide extruding mechanism is a hemispherical adjusting valve capable of adjusting the flow, an extruding cone is arranged at the joint of the glue extruding conveyor and the flow guide extruding mechanism, a glue outlet groove is communicated with the outside in a hollow manner in the extruding cone;

the outlet end of the diversion extrusion mechanism is provided with a degumming conveyor, and the conveying end of the degumming conveyor is communicated in a feeding channel of a gum dipping fiber drying pipe;

a curing agent nozzle is also arranged at the joint of the diversion extrusion mechanism and the degumming conveyor, and the curing agent nozzle is connected with an external curing agent sprayer;

the rubber extruding conveyor and the rubber removing conveyor are both spiral conveyors.

Further, the feeding glue spraying head has a plurality of, and is a plurality of the feeding glue spraying head is even encloses and is established in the pipeline of raw materials separator's discharge gate, the feeding glue spraying head sprays towards the raw materials that raw materials separator discharge gate was walked.

Furthermore, the inside rectangle screen frame that is of dolly, the top four corners of dolly is the flexible folding net angle that can contract or expand, even the being equipped with gyro wheel in dolly bottom, the card that the gyro wheel can roll is established on the track, pass through chain interconnect around the dolly, the aperture of dolly mesh is no longer than six times of fibre cross section diameter, just the aperture of dolly rectangle screen frame is less than one fifth of fibre length.

Furthermore, the hydraulic machine is hung on a press rail through a bearing vehicle, the press rail is fixedly arranged right above the rail in the rubber pool, a telescopic pressure plate of the hydraulic machine is arranged right opposite to an opening right above the passing trolley, and the bearing vehicle and the trolley synchronously move in the same direction.

The invention has the beneficial effects that:

1. the dry fibers are sprayed with the adhesive for multiple times, and are immersed in the adhesive, so that the fibers can fully absorb the adhesive, and all the fibers on the trolley conveyor can be fully soaked in the adhesive dipping operation by matching the trolley and the gland conveyor, so that the dry fibers are fully soaked;

2. the method can uniformly implement various chemical raw material additives on the fiber step by step, improves the performance of various materials, such as reducing the time of a curing agent in glue solution and improving the stability of the glue solution raw material.

Drawings

The invention will be further described with reference to the following examples with reference to the accompanying drawings.

FIG. 1 is a schematic diagram of the overall system of the present invention;

FIG. 2 is a schematic view of the structure of the cart of the present invention;

FIG. 3 is a schematic view of the assembly of the present invention carrier vehicle and hydraulic machine;

FIG. 4 is a schematic view of the connection of the glue squeezing device of the glue dipping fiber frame according to the present invention;

FIG. 5 is a schematic view showing the connection of an additive separator and a fiber mixing separator according to the present invention;

FIG. 6 is a schematic diagram of the internal structure of the additive synthesizer according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1-trolley conveyer, 10-driving roller, 11-trolley, 111-folding net angle, 112-roller, 113-chain, 12-gland conveyer, 13-glue pool, 14-rail, 15-middle section spray head, 2-raw material separator, 21-glue-free air separation pipe, 22-glue dipping air door, 23-feeding glue spraying head, 24-glue-free feeding air door, 25-air inlet air door, 26-dry fiber air separator, 27-air inlet air door, 28-peripheral glue spraying head, 3-hydraulic press, 31-pressing plate, 32-bearing vehicle, 33-press rail, 4-additive separator, 41-fiber mixing separator, 42-additive synthesizer, 43-discharge conveyer, 44-glue mixer, 45-a crusher, 46-a feeding drying pipe, 5-a glue dipping fiber frame, 51-an inclined net conveyor, 52-a glue extruding conveyor, 53-a guide extruding mechanism, 54-a glue removing conveyor, 55-an extruding cone, 56-a glue discharging groove, 57-a curing agent nozzle, 6-a glue dipping fiber separator, 61-a glue dipping fiber drying pipe, 62-an air pipe and 7-a tail air pipe.

Detailed Description

Referring to fig. 1 to 6, the present invention provides a technical solution: a fiber dip sizing system comprising:

the trolley conveyor 1 is a closed complete mesh belt conveyor consisting of a plurality of trolleys 11 connected end to end, the trolleys are stably clamped on a track 14 without separation, all the trolleys 11 forming the trolley conveyor 1 are synchronously moved and arranged on the track 14, and the top of each trolley 11 forming the trolley conveyor 1 is provided with an opening;

a plurality of driving rollers 10 are uniformly distributed on the track 14, and the trolley conveyor 1 is driven by the driving rollers 10;

the glue pool 13 is a pool filled with an adhesive and provided with an opening at the top, the trolleys of at least two trolley conveyors 1 are completely submerged below the liquid level of the adhesive in the glue pool 13, two hydraulic machines 3 are arranged between the submerged trolley conveyors 1, a middle section spray header 15 is arranged between the two hydraulic machines 3, and the middle section spray header 15 is over against the opening at the top of the trolley conveyor 1 for spraying; the front ends of the two submerged trolley conveyers (1) are respectively provided with a peripheral glue spraying head 28, and the peripheral glue spraying heads 28 are also opposite to the top openings of the trolley conveyers (1) for spraying;

the raw material separator 2 is a cyclone separator for separating solid particle raw materials, the outlet end of the raw material separator is respectively provided with a gumming air door 22, a glue-free feeding air door 24 and an air inlet air door 25 through a four-way pipeline, the glue-free feeding air door 24 is communicated with a glue-free air pipe 21, a bypass pipe is arranged on the glue-free air pipe 21, and an air inlet air door 27 is communicated with the bypass pipe. The inlets of the air inlet damper 25 and the air inlet damper 27 are connected with the outlet of the induced draft fan of the fiber mixing separator 41.

The starting section of the trolley conveyer 1 is connected to an outlet of a glue dipping air door 22 of the raw material cyclone separator 2, a feeding glue spraying head 23 is further arranged between the glue dipping air door 22 and the trolley conveyer 1, a glue dipping fiber frame 5 for receiving raw materials is arranged below the tail section of the trolley conveyer 1, the glue dipping fiber frame 5 is further communicated with an inlet of a glue dipping fiber separator 6 through a glue dipping fiber drying pipe 61, an outlet of a glue-free air pipe 21 is communicated with a discharge port confluence air pipe of the glue dipping fiber separator 6, and the glue dipping fiber separator 6 and a discharge port confluence air pipe 62 of the glue-free air pipe 21 are connected to an inlet of a fiber mixing separator 41; a bypass is arranged on the air pipe 21, and an air inlet air door 27 is arranged on the bypass; a dry fiber air separator 26 is provided on the duct 62.

The system continuously and automatically produces the fiber board with ultrahigh density and excellent mechanical property by utilizing the existing artificial board equipment and process technology, can better promote the adhesive to uniformly enter the fiber surface and the interior of each microstructure, and simultaneously also improves the comprehensive utilization rate of the wood material.

The fiber mixing separator 41 is a cyclone separator, tail gas pipelines of the gum dipping fiber separator 6 and the additive separator 4 are sequentially communicated to a tail gas pipe 7, and the tail gas pipe 7 is connected with an external tail gas treatment system, so that the condition that the fibers scatter and pollute the surrounding environment is avoided;

the gum dipping fiber frame 5 is a funnel-shaped structure with an opening at the top;

an inclined net conveyor 51 is further connected to the lower portion of the tail end of the trolley conveyor 1, the conveying end of the inclined net conveyor 51 is opposite to an opening in the top of the impregnated fiber frame 5, impregnated fibers in the trolley 11 can be conveniently turned over and enter the impregnated fiber frame 5, and scattered impregnated fibers are conveyed back to the impregnated fiber frame 5 through the inclined net conveyor 51, so that the impregnated fibers are prevented from scattering when the trolley 11 is turned over;

a glue extruding conveyor 52 is arranged at the bottom of the glue dipping fiber frame 5, a flow guide extruding mechanism 53 is arranged at the discharge end of the glue extruding conveyor 52, the flow guide extruding mechanism 53 is a hemispherical adjusting valve capable of adjusting the flow, an extruding cone 55 is arranged at the connection part of the glue extruding conveyor 52 and the flow guide extruding mechanism 53, a glue outlet groove 56 is communicated with the outside in a hollow manner in the extruding cone 55;

the outflow end of the diversion extrusion mechanism 53 is provided with a degumming conveyor 54, and the conveying end of the degumming conveyor 54 is communicated in the feeding channel of the impregnated fiber drying pipe 61;

a curing agent nozzle 57 is further arranged at the joint of the diversion extrusion mechanism 53 and the degumming conveyor 54, and the curing agent nozzle 57 is connected with an external curing agent sprayer;

the glue squeezing conveyor 52 and the glue removing conveyor 54 are both spiral conveyors, so that excess adhesive on the surface of the fiber after glue dipping can be removed, the fiber only needs to be subjected to internal glue dipping, the more thorough internal glue dipping is, and only one layer of adhesive needs to be attached to the surface of the fiber;

the feeding glue-spraying heads 23 and the peripheral glue-spraying heads 28 are multiple, the multiple feeding glue-spraying heads 23 are uniformly arranged in a pipeline at the outlet of the glue-dipping valve 22 in a surrounding manner, the feeding glue-spraying heads 23 spray raw materials passing through the glue-dipping valve 22, so that dry fibers entering the trolley 11 can be sprayed with the glue in advance, the fibers are prevented from being blown away by wind and falling off, a layer of glue is already attached to the surface of the fibers when the fibers enter the trolley 11, the fibers can be adhered to the inner wall of the trolley 11 after being discharged, and the trolley 11 can be conveniently carried to carry out glue-dipping operation; the peripheral glue spraying head 28 is arranged at the position where glue spraying is needed.

The inside of the trolley 11 is a rectangular net frame, four corners of the top of the trolley 11 are flexible folding net corners 111 capable of being contracted or expanded, rollers 112 are uniformly arranged at the bottom of the trolley 11, the rollers 112 can be clamped on the rails 14 in a rolling manner, the front and the back of the trolley 11 are connected with each other through chains 113, the aperture of the meshes of the trolley 11 is not more than six times of the diameter of the cross section of the fiber, and the aperture of the rectangular net frame of the trolley 11 is less than one fifth of the length of the fiber, so that each surface of the trolley can be soaked with the adhesive, the outflow of the adhesive is not influenced, the device can bear the fiber to perform gum dipping and glue spraying operations, can drain the fiber in the normal moving process, and cannot flow out the fiber, and the trolley 11 can carry the fiber to perform gum dipping operations repeatedly;

the hydraulic machine 3 is hung on a press track 33 through a bearing vehicle 32, the press track 33 is fixedly arranged right above the track 14 in the glue pool 13, the telescopic pressure plate 31 of the hydraulic machine 3 is arranged right opposite to the opening right above the passing trolley 11, the hydraulic machine 3 is a common device, the hydraulic machine 3 is hung on a bearing vehicle 32, so that the pressure plate 31 of the hydraulic machine 3 can press one trolley 11, and moves along with the trolley 11 and moves along with extrusion, so that the effective extrusion time can be longer, the normal operation of the trolley 11 is not influenced, the arrangement does not delay the extrusion time of the hydraulic machine 3 on the fibers in the trolley 11, the normal moving speed of the trolley 11 is not influenced, the whole production line does not need to be stopped to wait for the hydraulic machine 3 to extrude the adhesive, the device enables the whole production line to operate more smoothly, and the transportation production speed is higher;

the liquid level of the glue pool 13 is also provided with a gland conveyer 12, the gland conveyer 12 can synchronously rotate to cover the opening at the top of the trolley 11 in the glue pool 13, the top of the trolley 11 is covered by the gland conveyer 12, the fiber in the trolley 11 is prevented from floating and scattering when entering the glue pool 13, the gland conveyer 12 is equivalent to the cover of the trolley conveyer 1 and can be the same as the running speed of the trolley 11, the opening at the top of the trolley 11 entering the glue pool 13 can be continuously covered, the fiber is effectively prevented from floating, the fiber in the trolley 11 can be completely entered into the glue pool 13, meanwhile, the gland conveyer 12 is also in mesh transmission, and the seepage of the adhesive in the glue pool 13 is not prevented from flowing out.

In one embodiment of the invention:

the embodiment of the invention provides a fiber glue dipping and applying system, and the technical problems solved by the invention are as follows: 1. when the existing high-density fiberboard is processed, the permeability of an adhesive is not high, so that the fiberboard is fluffy, particularly, the water absorption thickness expansion rate is high, so that the board is easy to absorb water, and the board expands after absorbing water, so that the board is prepared, and when the manufactured product is used, the problems of expansion, foaming and the like of the board are easy to occur; 2. when the existing fiber board is manufactured, the physical performance of the medium-density fiber board is not high, the strength is not high enough and the fiber board is easy to bend because the fiber contains more air; 3. the existing fiber raw materials are easy to be mixed unevenly when additive particles are adhered, and the particles cannot be adhered to the surfaces of the fibers and can only be clamped between the fibers and are easy to be separated, so that the additive particle materials are unevenly dispersed.

The realized technical effects are as follows: 1. according to the invention, through fiber impregnation, the technical problems that the permeability of an adhesive is not high, so that a fiberboard is fluffy, a finished board is easy to absorb water, and the physical mechanical index is not high are solved, production line equipment continuously operates, the problem of short pause and pause in the impregnation process is solved, and the equipment productivity is improved;

2. the dry fiber is through feeding glue-spraying head 23, peripheral glue-spraying head 28 and middle-stage shower head 15 abundant spraying gluing agent many times, and with the fibre dip in the gluey pond 13 of gluing agent, make the absorption gluing agent that the fibre can be abundant, and through the cooperation of dolly 11 and gland conveyer 12, make all fibres in the dolly conveyer 1 can both obtain the gumming operation of full soaking, make the abundant flooding of dry fiber, when still making it kick-back after exhausting the air through the extrusion fibre that hydraulic press 3 relapse, fully absorb the gluing agent, reduce the air content in the fibre, make the gluing agent account for than higher, thereby increase the physical strength of fibreboard.

In order to solve the above problems, the technical solution in the embodiments of the present invention has the following general idea:

for better understanding of the above technical solutions, the following detailed descriptions will be provided in conjunction with the drawings and the detailed description of the embodiments.

When the invention is installed and used, a plurality of trolleys 11 are mutually hooked, the front side and the rear side of each trolley 11 are provided with chains 113, the chains 113 on the front side and the rear side of each trolley 11 are connected end to form the complete trolley conveyer 1, which is similar to a mesh belt conveyer, only each mesh belt is replaced by the trolleys 11 connected end to end, each trolley 11 is of a structure with an opening at the top and is required to contain fibers, the front corner and the rear corner of the top of each trolley 11 are folding mesh corners 111 which are flexible meshes and used for enabling the folding mesh corners 111 to be unfolded and contracted when the trolley 11 enters a rubber pool 13 in a downhill slope or leaves the rubber pool 13 in a climbing way, so that the trolleys 11 can be closely and stably connected end to end when ascending and descending, the rollers 112 of the trolleys 11 can rotate but can not be clamped in the track 14, the shafts of the rollers 112 can be clamped on the track 14 and then are driven by the chains, at present, the conveyor which limits the trolley 11 to move on the track 14 belongs to the mature technology, and the trolley 11 can not be separated from the track 14 even if the trolley 11 is hung upside down; the aperture of the mesh of the trolley 11 is not more than six times of the diameter of the cross section of the fiber, and the aperture of the rectangular mesh frame of the trolley 11 is less than one fifth of the length of the fiber, so that the adhesive can flow away and drain the fiber conveniently, and the fiber can be hung and remained in the trolley 11.

The upper position of the trolley conveyor 1 is a fiber receiving conveying section, as shown in fig. 1, after the conveying and feeding of the trolley conveyor 1 below is finished, the trolley conveyor 1 returns to a recovery trolley 11 section of an initial section, the opening of the trolley 11 of the conveying section is upward, the trolleys of the recovery section, namely the trolleys 11 below the trolley conveyor 1 are hung upside down on a track 14 to move, the trolley conveyor 1 is driven by a driving roller 10, so that a gear chain driving all the trolleys 11 can drive the trolley conveyor 1 to move under power, the initial section of the trolley conveyor 1 is the leftmost end of the upper half part in fig. 1, namely, the position right under a glue dipping air door 22 right below a raw material separator 2, two sections of a plurality of trolleys 11 of the trolley conveyor 1 need to be completely immersed in a glue bath 13, and one section between two sections of the trolley conveyors 1 at the glue dipping position is lifted above the glue bath 13, at least two hydraulic machines 3 are arranged above a track 14 of the trolley conveyor 1, the hydraulic machines 3 are suspended right above the trolley 11 through a bearing vehicle 32, a pressure plate 31 of each hydraulic machine 3 is pressed against the top opening of the trolley 11 and lifted and retracted, the bearing vehicle 32 is suspended on a press track 33, the moving speeds of the press track 33 and the track 14 are the same, when the trolley 11 moves on the track 14, the pressure plate 31 of each hydraulic machine 3 can move forwards and press along with the speed of the trolley 11 to press the impregnated fibers in the trolley 11, so that the gas in the fibers is extruded by the adhesive and discharged out of fiber gaps, a middle section spray head 15 is additionally arranged between the two hydraulic machines 3 and used for spraying the adhesive on the fibers in the trolley 11 again after extruding the air and the adhesive, and all the adhesive absorbed when the fibers are rebounded and expanded after being extruded, the air in the fiber is the most main factor with low physical mechanical property, the hydraulic machines 3 of the device are two, namely the fiber in the trolley 11 is extruded twice, and the adhesive solution is uniformly sprayed between the two extrusion operations, so that the fiber can breathe twice above the rubber pool 13, each time the hydraulic machine 3 extrudes the impregnated fiber to exhaust the air in the fiber as much as possible, the fiber is extruded twice, the fiber is sucked to contain the adhesive when the fiber is expanded twice, after the second extrusion, the peripheral adhesive spraying head 282 sprays the adhesive on the fiber, and simultaneously the fiber which is not rebounded in the extrusion state is directly sent into the rubber pool 13 along with the trolley 11 to be impregnated completely in an immersion manner, the adhesive is ensured to penetrate into the fiber more deeply;

the trolley 11 at the tail end of the trolley conveyor 1 continuously moves forwards, the opening of the trolley 11 is turned downwards, the dipped fibers are turned over and fall into the dipped fiber frame 5, some of the dipped fibers fall onto the inclined net conveyor 51, the inclined net conveyor 51 is a conveyor belt conveyor, the scattered dipped fibers are conveniently conveyed into the dipped fiber frame 5 again, the dipped fibers are ensured not to be missed and not to fall, and the fibers dipped with the adhesive are the dipped fibers;

the bottom and the side wall of the trolley 1 are both of firm mesh structures, so that an adhesive can freely enter and exit the inside of the trolley 11, the fiber infiltration and permeation are facilitated, and the redundant adhesive can be smoothly discharged, the aperture of the mesh of the trolley 11 is not more than six times of the diameter of the cross section of the fiber, and the aperture of the rectangular mesh frame of the trolley 11 is less than one fifth of the length of the fiber, so that the fiber is prevented from scattering and separating to the outside of the trolley 11;

the feed separator 2 is a cyclone separator,

the above is a structure of a gumming device for fibers, the fibers need to be added with additives, such as a curing agent, a waterproofing agent, mildew-proof particles, flame-retardant particles and paraffin particles, for increasing various performances of a finally manufactured plate, some additives are liquid particles, the liquid additives need to be stirred and mixed uniformly, the solid particles need to be mixed uniformly, because the operation of stirring and mixing the gummed fibers and the solid particles uniformly is very difficult, basically, the fibers cannot be completely mixed uniformly and adhered tightly, and are easy to loosen, so that the additives are at the bottom of a stirrer, and the fibers are at the top of the stirrer, so that the fibers are completely separated and layered;

the additive of the system is divided into two steps, liquid curing agent and waterproof agent are mixed at the bottom of a glue dipping fiber frame 5 which is just finished by glue dipping, glue dipping fibers pass through a glue extruding conveyor 52 at the bottom of the glue dipping fiber frame 5 and can extrude redundant adhesive on the surfaces of the fibers, then the glue feeding fibers are continuously extruded to a flow guiding extrusion mechanism 53 through a spiral conveyor of the glue extruding conveyor 52, the flow guiding extrusion mechanism 53 can control the flow of the glue dipping fibers in a telescopic mode, as shown in figure 4, the flow guiding extrusion mechanism 53 moves leftwards, the flow is increased, the flow is reduced rightwards, the glue dipping fibers move leftwards and can be extruded by an extrusion cone 55, the extrusion cone is a cone with a small outlet end and a large feed inlet, the glue dipping fibers can be conveniently extruded, the redundant adhesive attached to the surfaces of the fibers can be extruded and flows away through a glue outlet groove 56 for collection, then pouring the fibers into a glue pool 13 to avoid waste, arranging a filter screen between an extrusion cone 55 and a glue outlet groove 56, so that the fibers cannot flow out, and after the dipped fibers pass through the extrusion cone 55, the fibers are left in a glue extrusion conveyor 52 to enter a flow guide extrusion mechanism 53 to limit the flow of the dipped fibers, so that the flow rate of the fibers is reduced, the glue extrusion is cleaner, and the situation that redundant adhesives are attached to the outside of the dipped fibers is avoided, but the adhesives immersed in the fibers cannot flow out without being extruded by a press, so that the dipped fibers are filled with the adhesives and only less adhesives are on the surfaces, at the moment, a curing agent and a waterproof agent are sprayed through a curing agent nozzle 57, so that the curing agent and the waterproof agent are uniformly attached to the surfaces of the dipped fibers, only the curing agent and the waterproof agent are attached to the surfaces of the dipped fibers, and then the dipped fibers with a thin layer of the curing agent and the waterproof agent attached to the surfaces slowly enter a dry dipping conveyor 54 through a degumming conveyor 54 to form hot air The glue fiber drying pipe 61 is used for rapidly drying the dipped fibers, the adhesive, the curing agent and the waterproof agent are solidified and dried up and are integrated with the fibers, then the dipped fibers enter the dipped fiber separator 6 through the glue fiber drying pipe 61, the qualified dipped fibers sprayed with the curing agent and the waterproof agent are separated and discharged by the dipped fiber separator 6, the dry fiber winnowing machine 26 on the air pipe 62 is used for screening out the dipped fibers with proper particle size and weight, the dipped fibers enter the next process, and unqualified fibers are collected and post-processed in a centralized manner;

the qualified dipped fibers sprayed with the curing agent and the waterproofing agent are separated by the dry fiber winnowing machine 26 of the dipped fiber separator 6 and enter the next process, and the next process needs to be uniformly mixed with the mildew-proof particles and the flame-retardant particles for increasing the chemical properties of the formed fiber board, and the particles are difficult to be mixed with the fibers, so that the particles need to be treated in advance.

The mildew-proof particles and the flame-retardant particles are treated as follows: firstly, feeding additive particle raw materials to be mixed into a glue mixer 44, filling an adhesive into a stirrer 44, uniformly stirring and mixing the adhesive and the particle raw materials of various additives, attaching a layer of adhesive to the surface of the particle raw materials, stirring and crushing the uniformly stirred particle raw materials again by a crusher 45, adding a combination of a screw conveyor and a high-speed crushing cutter at the bottom of the crusher, mixing the uniformly stirred and more finely crushed particle raw materials with the adhesive, then feeding the mixture into a pipeline of compressed air or steam, feeding the heated additive particle raw materials into an exhaust pipeline of a raw material separator 2, carrying out low-temperature flash drying and conveying by exhaust, conveying the particle raw materials into the exhaust pipeline of the raw material separator 2 by a feeding and drying pipe 46 for drying, then conveying the dried and qualified additive particle raw materials into an additive separator 4 for separation, and conveying the dried and qualified additive particle raw materials by a discharging and conveying machine 43, the additive particle raw materials are conveyed into an air pipe 62 at the inlet of a fiber mixing separator 41, then the solid additive particle raw materials and the impregnated fibers attached with the curing agent and the waterproof agent are uniformly mixed through the fiber mixing separator 41, and then the subsequent production process can be carried out, so that the device can well carry out the conventional processes of subsequent compression molding, forming, curing and the like, the additive particle raw materials are impregnated and are more easily attached to the fibers, and the additive particles cannot be layered and superposed, so that the additive is more uniformly mixed;

the device is subjected to the measures of over-dry fiber spraying adhesive, gum dipping, draining, squeezing, adhesive spraying, secondary gum dipping, draining, degumming, curing agent adding, waterproof agent adding, fiber drying and particle material applying, so that the fiber can be fully soaked in repeated expansion breathing, air is discharged by breathing of the fiber to permeate the adhesive, the proportion of the adhesive can be increased, air is discharged more thoroughly, the formed medium-density fiberboard is more compact, the physical and mechanical strength is higher, and various additives and fiber raw materials are mixed more uniformly;

meanwhile, various chemical raw material additives are applied to the fibers step by step, so that the performance of various materials is improved, the time of a curing agent in glue solution is shortened, and the stability of glue solution raw materials is improved.

In addition, in the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

Although specific embodiments of the invention have been described above, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the appended claims.

15页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种纤维浸胶施胶和添加剂合成的干燥系统

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!