阅读说明：本技术 一种电动仪表仪器制造用焊接机 (Welding machine for manufacturing electric instrument ) 是由 曹利男 于 2021-08-16 设计创作，主要内容包括：本发明公开了一种电动仪表仪器制造用焊接机,包括焊接基座、上料机构、若干焊接工位以及若干焊接组件,所述焊接基座一侧设有上料机构,所述焊接基座上设有若干焊接工位,所述支撑架安装于焊接基座上,所述支撑架上设有若干焊接组件与若干所述焊接工位匹配,所述焊接基座一侧设有动力驱动机构；本发明的有益效果是,该电动仪表仪器制造用焊接设备,设有多个焊接工位,匹配多个焊接组件,可以同时进行焊接,而采用一体的动力进行多个焊接工位的姿态调节,不仅可以有效的节省电能,同时可以有效的缩减设备的空间,减少设备成本,利用间歇锁停组件可以分别调节多个焊接工位的姿态,操作方便,加工效率高。(The invention discloses a welding machine for manufacturing an electric instrument, which comprises a welding base, a feeding mechanism, a plurality of welding stations and a plurality of welding assemblies, wherein the feeding mechanism is arranged on one side of the welding base; the welding equipment for manufacturing the electric instrument has the advantages that the welding equipment is provided with the plurality of welding stations, the welding components are matched, welding can be carried out simultaneously, the posture of the plurality of welding stations can be adjusted by adopting integrated power, electric energy can be effectively saved, the space of the equipment can be effectively reduced, the equipment cost is reduced, the postures of the plurality of welding stations can be respectively adjusted by utilizing the intermittent locking component, the operation is convenient, and the processing efficiency is high.)

1. A welding machine for manufacturing an electric instrument comprises a welding base (1), a feeding mechanism, a plurality of welding stations and a plurality of welding assemblies, wherein the feeding mechanism is arranged on one side of the welding base (1), the welding base (1) is provided with the plurality of welding stations, a support frame (19) is installed on the welding base (1), the plurality of welding assemblies are arranged on the support frame (19) and matched with the plurality of welding stations, and the welding machine is characterized in that a power driving mechanism is arranged on one side of the welding base (1);

the power drive mechanism includes: the device comprises a power motor (2), a transmission shaft (3), a plurality of worm sleeves (4), a plurality of worm gears (5), a plurality of driving gears (6), a plurality of driven gears (7) and a plurality of connecting shafts (8);

power motor (2) are installed on welding base (1), be equipped with the transmission groove in welding base (1), transmission shaft (3) movable mounting is connected with power motor (2) in transmission groove and tip, be equipped with a plurality of worm cover (4) on transmission shaft (3), transmission shaft (3) one side is equipped with a plurality of worm wheel (5) and corresponds with a plurality of worm cover (4), and is a plurality of install in driving gear (6) are in a plurality of the axle head of worm wheel (5), and is a plurality of driven gear (7) and a plurality of driving gear (6) meshing, a plurality of driving gear (6) and a plurality of connect through a plurality of connecting axles (8) between worm wheel (5).

2. The welding machine of claim 1, wherein the welding station comprises: a plurality of mounting grooves (9), a rotating seat (10), a hydraulic chuck (11) and a driven shaft (12);

be equipped with a plurality of mounting grooves (9) on welding pedestal (1), roating seat (10) are equipped with in mounting groove (9) embedded, be equipped with hydraulic chuck (11) on roating seat (10), roating seat (10) bottom is equipped with driven shaft (12), the tip and the driven gear (7) of driven shaft (12) are connected, driven shaft (12) are equipped with a plurality of intermittent type locks outward and stop the subassembly.

3. The welding machine for manufacturing electric instrument and meter according to claim 1, wherein the feeding mechanism comprises: the device comprises a feeding seat (13), a rotating rudder (14), a rotating rod (15), a plurality of adjusting push rods (16), a plurality of clamping seats (17) and a plurality of electric clamping jaws (18);

the welding base is characterized in that the feeding seat (13) is installed on one side of the welding base (1), the feeding seat (13) is provided with a rotating rudder (14), the rotating rudder (14) is connected with a rotating rod (15), the rotating rod (15) is provided with a plurality of adjusting push rods (16) and a plurality of telescopic ends of the adjusting push rods (16) are connected with a plurality of clamping seats (17) and a plurality of electric clamping jaws (18) on the clamping seats (17).

4. The welding machine of claim 1, wherein the welding assembly comprises: the device comprises a support frame (19), a pair of pushing cylinders (20), a plurality of adjusting mechanical arms (21) and a welding gun (22);

be equipped with support frame (19) on welding base (1), support frame (19) both sides bottom is connected with a pair of propelling movement cylinder (20), and is a pair of the flexible end and the support frame (19) of propelling movement cylinder (20) are connected, support frame (19) are the frame of door type structure, be equipped with a plurality of regulation arms (21) on support frame (19), the tip of adjusting arm (21) is equipped with the fixed slot, welder (22) inlays the dress in the fixed slot.

5. The electric meter manufacturing welding machine of claim 1, wherein the intermittent locking assembly comprises: the device comprises a pin shaft (23), an electromagnet (24), a limit ring tooth (25), a sliding block (26), a permanent magnet (27) and a limit ring groove (28);

driven shaft (12) are two segmentation structures and relative tip swing joint, be equipped with round pin axle (23) on driven shaft (12) one section, be equipped with pinhole and round pin axle (23) end part matching on driven shaft (12) another section, be equipped with electro-magnet (24) on driven shaft (12) one section, be equipped with limit ring tooth (25) of annular structure on driven shaft (12) one section, round pin axle (23) is located to sliding block (26) cover, be equipped with permanent magnetism piece (27) and electro-magnet (24) matching of annular structure on sliding block (26), sliding block (26) end part is equipped with limit ring groove (28) and matches with limit ring tooth (25).

6. The welding machine for manufacturing electric instruments according to claim 1, wherein the gear ratio of the driving gear (6) to the driven gear (7) is less than 0.25.

7. The welding machine for manufacturing the electric instrument and meter according to claim 4, wherein the fixing groove is provided with an adjusting knob (29) which is clamped with the welding gun (22).

8. The welding machine for manufacturing the electric instrument and meter according to claim 5, wherein the other end of the driven shaft (12) is a hollow structure, a plurality of sliding pieces (30) are arranged in the inner ring of the other end of the driven shaft (12), and sliding grooves are arranged on the sliding blocks (26) matched with the sliding pieces.

9. The welding machine for manufacturing electric instruments according to claim 8, wherein the other end of the driven shaft (12) is a cylindrical cavity structure and is sleeved on the end of the driven shaft (12).

10. The welding machine for manufacturing the electric instrument and meter according to claim 4, wherein a pair of sliding grooves are formed at the bottom ends of two sides of the supporting frame (19), and a pair of sliding rails (31) matched with the pair of sliding grooves are arranged on the welding base (1).

Technical Field

The invention relates to the technical field of electric instrument manufacturing, in particular to a welding machine for manufacturing an electric instrument.

Background

Along with the popularization of electronic equipment, more and more automation equipment is also applied to production and living, and in the automated control, the instrument is important detection device for show electronic equipment's running state, so that people's more accurate control and operation, therefore the precision of processing need be guaranteed when producing electric instrument, and current electric instrument adopts automatic weld in the course of working more, adopt the structure of single-station during welding more, welding operation is very inconvenient, therefore make the work piece machining efficiency who matches reduce, welded whole machining efficiency has been reduced.

Disclosure of Invention

The invention aims to solve the problems, designs a welding machine for manufacturing an electric instrument, and solves the problems of the prior art.

The technical scheme of the invention for realizing the aim is as follows: a welding machine for manufacturing an electric instrument comprises a welding base, a feeding mechanism, a plurality of welding stations and a plurality of welding assemblies, wherein the feeding mechanism is arranged on one side of the welding base, the welding base is provided with the plurality of welding stations, a support frame is arranged on the welding base, the plurality of welding assemblies arranged on the support frame are matched with the plurality of welding stations, and a power driving mechanism is arranged on one side of the welding base;

the power drive mechanism includes: the worm gear type power transmission device comprises a power motor, a transmission shaft, a plurality of worm sleeves, a plurality of worm gears, a plurality of driving gears, a plurality of driven gears and a plurality of connecting shafts;

the power motor is installed on the welding base, be equipped with the transmission groove in the welding base, transmission shaft movable mounting is in the transmission groove and the tip is connected with power motor, be equipped with a plurality of worm cover on the transmission shaft, transmission shaft one side is equipped with a plurality of worm wheels and corresponds with a plurality of worm cover, and is a plurality of the driving gear install in a plurality of the axle head of worm wheel, it is a plurality of driven gear is with a plurality of driving gear meshing, it is a plurality of the driving gear is with a plurality of connect the hub connection between the worm wheel.

The welding station includes: the hydraulic chuck comprises a plurality of mounting grooves, a rotating seat, a hydraulic chuck and a driven shaft;

the welding base is provided with a plurality of mounting grooves, a rotating seat is embedded in the mounting grooves, a hydraulic chuck is arranged on the rotating seat, a driven shaft is arranged at the bottom end of the rotating seat, the end part of the driven shaft is connected with a driven gear, and a plurality of intermittent locking assemblies are arranged outside the driven shaft.

The feed mechanism includes: the device comprises a feeding seat, a rotating rudder, a rotating rod, a plurality of adjusting push rods, a plurality of clamping seats and a plurality of electric clamping jaws;

the welding base is characterized in that the feeding seat is installed on one side of the welding base, a rotating rudder is arranged on the feeding seat, a rotating rod is connected onto the rotating rudder, a plurality of adjusting push rods are arranged on the rotating rod, a plurality of clamping seats and a plurality of electric clamping jaws are connected onto the telescopic ends of the adjusting push rods.

The welding assembly includes: the device comprises a support frame, a pair of pushing cylinders, a plurality of adjusting mechanical arms and a welding gun;

the welding base is provided with a support frame, the bottom ends of the two sides of the support frame are connected with a pair of pushing cylinders, the telescopic ends of the pushing cylinders are connected with the support frame, the support frame is a frame of a door-shaped structure, the support frame is provided with a plurality of adjusting mechanical arms, the end portions of the adjusting mechanical arms are provided with fixing grooves, and the welding gun is embedded in the fixing grooves.

The intermittent locking assembly comprises: the pin shaft, the electromagnet, the limit ring teeth, the sliding block, the permanent magnet and the limit ring groove;

the electric motor is characterized in that the driven shaft is of a two-section structure and is movably connected with the opposite end part, a pin shaft is arranged on one section of the driven shaft, a pin hole is formed in the other section of the driven shaft and is matched with the end part of the pin shaft, an electromagnet is arranged on one section of the driven shaft, a limit ring gear of an annular structure is arranged on one section of the driven shaft, a sliding block is sleeved on the pin shaft, a permanent magnet of the annular structure is arranged on the sliding block and is matched with the electromagnet, and a limit ring groove is formed in the end part of the sliding block and is matched with the limit ring gear.

The gear ratio of the driving gear to the driven gear is less than 0.25.

And the fixed groove is provided with an adjusting knob which is clamped with the welding gun.

The end part of the other section of the driven shaft is of a cavity structure, a plurality of sliding sheets are arranged in the inner ring of the end part of the other section of the driven shaft, and sliding grooves are formed in the sliding sheets matched with the sliding sheets.

And the other section of end part of the driven shaft is of a cylindrical cavity structure and is sleeved on one section of end part of the driven shaft.

The bottom ends of the two sides of the support frame are provided with a pair of sliding grooves, and the welding base is provided with a pair of sliding rails matched with the sliding grooves.

The welding equipment for manufacturing the electric instrument is provided with the plurality of welding stations, is matched with the plurality of welding assemblies, can be used for welding at the same time, adopts integrated power to adjust the postures of the plurality of welding stations, can effectively save electric energy, can effectively reduce the space of the equipment, reduces the equipment cost, can respectively adjust the postures of the plurality of welding stations by using the intermittent locking assembly, and is convenient to operate and high in processing efficiency.

Drawings

Fig. 1 is a schematic front view of a welding machine for manufacturing an electric instrument according to the present invention.

FIG. 2 is a schematic side view of a welding machine for manufacturing an electric instrument according to the present invention.

Fig. 3 is a schematic top view of a welding machine for manufacturing an electric instrument according to the present invention.

Fig. 4 is a schematic rear view of a welding machine for manufacturing an electric instrument according to the present invention.

FIG. 5 is a partially enlarged schematic structural diagram of a welding machine for manufacturing an electric instrument according to the present invention.

In the figure: 1. welding a base; 2. a power motor; 3. a drive shaft; 4. a worm sleeve; 5. a worm gear; 6. a driving gear; 7. a driven gear; 8. a connecting shaft; 9. mounting grooves; 10. a rotating base; 11. a hydraulic chuck; 12. a driven shaft; 13. a feeding seat; 14. rotating the rudder; 15. rotating the rod; 16. adjusting the push rod; 17. a clamping seat; 18. an electric jaw; 19. a support frame; 20. a push cylinder; 21. adjusting the mechanical arm; 22. a welding gun; 23. a pin shaft; 24. an electromagnet; 25. limiting ring teeth; 26. a slider; 27. permanent magnet blocks; 28. a limiting ring groove; 29. adjusting a knob; 30. sliding blades; 31. a slide rail.

Detailed Description

The present invention is described in detail with reference to the accompanying drawings, as shown in fig. 1-5, the present embodiment is characterized by comprising a welding base, a feeding mechanism, a plurality of welding stations and a plurality of welding assemblies, wherein the feeding mechanism is arranged on one side of the welding base, the welding base is provided with the plurality of welding stations, a support frame is arranged on the welding base, the plurality of welding assemblies arranged on the support frame are matched with the plurality of welding stations, and a power driving mechanism is arranged on one side of the welding base; the power drive mechanism includes: the worm gear type power transmission device comprises a power motor, a transmission shaft, a plurality of worm sleeves, a plurality of worm gears, a plurality of driving gears, a plurality of driven gears and a plurality of connecting shafts; the welding base is internally provided with a transmission groove, a transmission shaft is movably arranged in the transmission groove, the end part of the transmission shaft is connected with the power motor, the transmission shaft is provided with a plurality of worm sleeves, one side of the transmission shaft is provided with a plurality of worm gears corresponding to the worm sleeves, a plurality of driving gears are arranged at the shaft ends of the worm gears, a plurality of driven gears are meshed with a plurality of driving gears, the driving gears are connected with the worm gears through a plurality of connecting shafts, and a plurality of intermittent locking assemblies are arranged outside the connecting shafts; this welding equipment for electric instrument manufacturing is equipped with a plurality of welding stations, matches a plurality of welding subassemblies, can weld simultaneously, and adopts integrative power to carry out the gesture of a plurality of welding stations and adjusts, not only can effectually save the electric energy, simultaneously can the effectual space that reduces equipment, reduces equipment cost, utilizes intermittent type lock to stop the gesture that the subassembly can adjust a plurality of welding stations respectively, convenient operation, and machining efficiency is high.

All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.

Example (b): as can be known from the attached drawings 1-5 in the specification, the welding machine for manufacturing the electric instrument comprises a welding base 1, a feeding mechanism, a plurality of welding stations and a plurality of welding components, wherein the feeding mechanism is arranged on one side of the welding base 1, the welding base 1 is provided with the plurality of welding stations, a support frame 19 is arranged on the welding base 1, the plurality of welding components are arranged on the support frame 19 and matched with the plurality of welding stations, a power driving mechanism is arranged on one side of the welding base 1, in the specific implementation process, the welding base 1 is an integral bottom support of equipment, the feeding mechanism is used for carrying out a plurality of welding stations, the welding stations can be welded through the plurality of welding components, the support frame 19 is used for supporting the plurality of welding components, the plurality of welding stations are driven by the power driving mechanism to carry out posture adjustment to facilitate butt joint and welding, and a pair of sliding grooves is arranged at the bottom ends of two sides of the support frame 19, the welding base 1 is provided with a pair of slide rails 31 matched with the pair of slide grooves.

As can be seen from fig. 1-5 of the specification, the power drive mechanism comprises: the power machine comprises a power motor 2, a transmission shaft 3, a plurality of worm sleeves 4, a plurality of worm gears 5, a plurality of driving gears 6, a plurality of driven gears 7 and a plurality of connecting shafts 8, wherein the connection relationship and the position relationship are as follows;

the welding machine comprises a welding base 1, a power motor 2, a transmission groove, a transmission shaft 3, a plurality of worm sleeves 4, a plurality of worm gears 5, a plurality of worm sleeves 4, a plurality of driving gears 6, a plurality of driven gears 7, a plurality of connecting shafts 8 and a plurality of intermittent locking assemblies, wherein the power motor 2 is arranged on the welding base 1, the transmission groove is arranged in the welding base 1, the transmission shaft 3 is movably arranged in the transmission groove, the end part of the transmission shaft is connected with the power motor 2, the plurality of worm sleeves 4 are arranged on the transmission shaft 3, the plurality of worm gears 5 are arranged on one side of the transmission shaft 3 and correspond to the plurality of worm sleeves 4, the plurality of driving gears 6 are arranged at the shaft ends of the plurality of worm gears 5, the plurality of driven gears 7 are meshed with the plurality of driving gears 6, the plurality of driving gears 6 are connected with the plurality of worm gears 5 through the plurality of connecting shafts 8, and the plurality of intermittent locking assemblies are arranged outside the plurality of connecting shafts 8;

in the specific implementation process, power motor 2 installs in 1 one side of welding base, power motor 2 drives transmission shaft 3 and rotates, thereby utilize transmission shaft 3 to drive a plurality of worm cover 4 and rotate, through a plurality of worm cover 4 and a plurality of worm wheel 5 meshing, thereby make a plurality of worm wheel 5 rotate, and then utilize worm wheel 5's rotation to drive driving gear 6 and rotate, driving gear 6 and driven gear 7 meshing, and then drive driven gear 7 and rotate, driven gear 7 is connected with welding station and drives the rotatory gesture of carrying out the instrument of welding station and adjusts, the gear ratio of driving gear 6 and driven gear 7 is less than 0.25, improve driven gear 7's output torque.

As can be seen from the accompanying fig. 1-5 of the specification, the welding station comprises: the mounting grooves 9, the rotary seat 10, the hydraulic chuck 11 and the driven shaft 12 are connected and positioned as follows;

be equipped with a plurality of mounting grooves 9 on the welding pedestal 1, the embedded roating seat 10 that is equipped with of mounting groove 9 is equipped with hydraulic chuck 11 on the roating seat 10, and roating seat 10 bottom is equipped with driven shaft 12, and the tip and the driven gear 7 of driven shaft 12 are connected, and driven shaft 12 is equipped with a plurality of intermittent type locks outward and stops the subassembly.

In the specific implementation process, the rotary seat 10 can rotate on the mounting groove 9, the rotary seat 10 is connected with the mounting groove 9 through a socket, the hydraulic chuck 11 is used for clamping the electric instrument, the driven shaft 12 is connected to the axis of the driven gear 7, and then the driven gear 7 is used for driving the driven shaft 12 to rotate.

As can be seen from fig. 1-5 of the specification, the feeding mechanism comprises: the device comprises a feeding seat 13, a rotating rudder 14, a rotating rod 15, a plurality of adjusting push rods 16, a plurality of clamping seats 17 and a plurality of electric clamping jaws 18, wherein the connection relation and the position relation are as follows;

the material loading seat 13 is installed in welding base 1 one side, is equipped with on the material loading seat 13 and rotates rudder 14, rotates and is connected with dwang 15 on the rudder 14, is equipped with a plurality of adjusting push rods 16 on the dwang 15, and the flexible end of a plurality of adjusting push rods 16 is served and is connected with a plurality of grip slipper 17, is equipped with a plurality of electric clamping jaw 18 on a plurality of grip slipper 17.

In the specific implementation process, material loading seat 13 is installed in one side of welding base 1, rotates rudder 14 and is used for driving dwang 15 and rotates on the plane, and a plurality of regulation push rods 16 on the dwang 15 are used for adjusting the position of a plurality of grip slipper 17 to utilize electric clamping jaw 18 on the grip slipper 17 to snatch the material, and rotate the top of a plurality of welding stations and carry out the material loading.

As can be seen from the accompanying fig. 1-5 of the specification, a welded assembly includes: the device comprises a support frame 19, a pair of pushing cylinders 20, a plurality of adjusting mechanical arms 21 and a welding gun 22, wherein the connection relation and the position relation are as follows;

be equipped with support frame 19 on the welding base 1, the bottom of support frame 19 both sides is connected with a pair of propelling movement cylinder 20, and the flexible end and the support frame 19 of a pair of propelling movement cylinder 20 are connected, and support frame 19 is the frame of door type structure, is equipped with a plurality of regulation arms 21 on the support frame 19, and the tip of adjusting arms 21 is equipped with the fixed slot, and welder 22 inlays the dress in the fixed slot.

In the specific implementation process, the supporting seat on the welding base 1 can slide on a plane through a pair of adjusting cylinders, so that the relative position of the adjusting mechanical arm 21 and a welding workpiece can be adjusted, the angle of the fixing groove can be adjusted, the adjusting knob 29 is arranged on the fixing groove and clamped with the welding gun 22, and the position of the welding gun 22 is reinforced.

As can be seen from fig. 1-5 of the specification, the intermittent locking assembly comprises: the pin shaft 23, the electromagnet 24, the limit ring teeth 25, the sliding block 26, the permanent magnet 27 and the limit ring groove 28 are connected and positioned as follows;

the driven shaft 12 is of a two-section structure and is movably connected with the opposite end part, a pin shaft 23 is arranged on one section of the driven shaft 12, a pin hole matched with the end part of the pin shaft 23 is arranged on the other section of the driven shaft 12, an electromagnet 24 is arranged on one section of the driven shaft 12, a limit ring gear 25 of an annular structure is arranged on one section of the driven shaft 12, a sliding block 26 is sleeved on the pin shaft 23, a permanent magnet 27 of the annular structure is arranged on the sliding block 26 and matched with the electromagnet 24, and a limit ring groove 28 matched with the limit ring gear 25 is arranged on the end part of the sliding block 26.

In the specific implementation process, the other end of the driven shaft 12 is a cylindrical cavity structure and is sleeved on the end of the driven shaft 12, the other end of the driven shaft 12 is a cavity structure, the inner ring of the other end of the driven shaft 12 is provided with a plurality of sliding pieces 30, sliding blocks 26 matched with the sliding pieces are provided with sliding grooves, the sliding blocks 26 can slide in the other section of the connecting shaft 8, when the welding station needs to be rotated and adjusted, the electromagnet 24 is opened to be mutually attracted with the permanent magnets 27, so that the sliding blocks 26 are attracted to one side of the limit ring teeth 25, the limit ring teeth 25 are matched with the limit ring grooves 28, when one section of the connecting shaft 8 rotates, the limit ring teeth 25 are used for driving the limit ring grooves 28 to rotate, so that the other section of the driven shaft 12 rotates, when the connecting shaft 8 does not need to rotate, the electromagnet 24 is reversely started, the limit ring grooves 28 are separated from the limit ring teeth 25, one section of the driven shaft 12 is connected with the driven gear 7, the other section of the driven shaft 12 is connected with the rotary base 10.

To sum up the totality can know, this welding equipment for electric instrument manufacturing is equipped with a plurality of welding stations, matches a plurality of welding subassemblies, can weld simultaneously, and adopts integrative power to carry out the gesture of a plurality of welding stations and adjusts, not only can effectually save the electric energy, simultaneously can effectual reduction equipment space, reduce equipment cost, utilize intermittent type lock to stop the gesture that the subassembly can adjust a plurality of welding stations respectively, convenient operation, machining efficiency is high.

The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.