阅读说明：本技术 一种基于气压差的low-e玻璃的制造方法 (Manufacturing method of LOW-E glass based on air pressure difference ) 是由 汤传兴 于 2020-12-25 设计创作，主要内容包括：本发明公开了一种LOW-E玻璃,涉及玻璃技术领域,用于进行防盗预警。包括玻璃本体及玻璃本体周侧设置的固定框,玻璃本体包括第一钢化玻璃基片层、第一纤维毡毛层、low-e膜层、第二钢化玻璃基片层和隔离层,隔离层隔离出第一中空层和第二中空层；隔离层上开设有连通第一中空层和第二中空层的滑槽,滑槽内设置有一滑块,滑块与滑槽机械密封；固定框内设置有电路板,隔离层内设置有第一导线段,滑块内设置有第二导线段；当滑块处于一固定位置时,所述电路板、第一导线段、第二导线段构成完整的警报电路,当滑块从所述固定位置脱离时,警报电路被触发,发出警报。本发明在玻璃被破坏的同时,发出警报,保障用户的生命财产安全。(The invention discloses LOW-E glass, relates to the technical field of glass, and is used for anti-theft early warning. The glass body comprises a first toughened glass substrate layer, a first fiber felt layer, a low-e film layer, a second toughened glass substrate layer and an isolation layer, wherein the isolation layer isolates a first hollow layer and a second hollow layer; the isolating layer is provided with a sliding chute communicated with the first hollow layer and the second hollow layer, a sliding block is arranged in the sliding chute, and the sliding block and the sliding chute are mechanically sealed; a circuit board is arranged in the fixed frame, a first lead section is arranged in the isolation layer, and a second lead section is arranged in the sliding block; when the sliding block is at a fixed position, the circuit board, the first conducting wire segment and the second conducting wire segment form a complete alarm circuit, and when the sliding block is separated from the fixed position, the alarm circuit is triggered to give an alarm. The invention can send out alarm when the glass is damaged, thereby ensuring the life and property safety of users.)

1. The manufacturing method of the LOW-E glass based on the air pressure difference is characterized in that the glass body further comprises a second toughened glass substrate layer and an isolation layer, and the second toughened glass substrate layer is arranged below the first toughened glass substrate layer at intervals to form a hollow cavity; the isolation layer is arranged in the hollow cavity and isolates the hollow cavity into a first hollow layer and a second hollow layer from bottom to top, the air pressure in the first hollow layer is first air pressure, and the air pressure in the second hollow layer is second air pressure; the second air pressure is less than the first air pressure and less than the standard atmospheric pressure; the isolating layer is provided with a sliding groove communicated with the first hollow layer and the second hollow layer, a sliding block is arranged in the sliding groove, and the sliding block and the sliding groove are mechanically sealed; a circuit board is arranged in the fixed frame, a first lead section is arranged in the isolation layer, and a second lead section is arranged in the sliding block; when the sliding block is at a fixed position, the circuit board, the first conducting wire segment and the second conducting wire segment form a complete alarm circuit, and when the sliding block is separated from the fixed position, the alarm circuit is triggered to give an alarm;

the manufacturing method comprises the following steps:

s1, mounting the isolation layer in the fixed frame to enable the first lead section to be communicated with a control loop of the relay;

s2, installing the sliding block in the sliding groove;

s3, installing other layers of the glass body in the fixing frame in sequence;

s4, adjusting the air pressure in the first hollow layer to a first air pressure and the air pressure in the second hollow layer to a second air pressure; the specific adjustment method is as follows:

s41, opening the first air extraction opening and the second air extraction opening to enable the first hollow layer and the second hollow layer to be communicated with the atmosphere;

s42, performing air suction through the first air suction port until the air pressure in the first hollow layer is the first air pressure, observing whether the alarm circuit gives an alarm or not, and if so, entering S43;

s43, closing the first air extraction opening, then extracting air through the second air extraction opening until the air pressure in the second hollow layer is the second air pressure, observing whether the alarm circuit gives an alarm or not again, and if not, closing the second air extraction opening to finish the air pressure adjustment.

2. The method for manufacturing LOW-E glass based on air pressure difference as claimed in claim 1, wherein the alarm circuit comprises a relay and a buzzer, the buzzer is arranged on a main loop of the relay, and the first lead wire segment and the second lead wire segment are arranged on a control loop of the relay as lead-out segments; the relay is a normally closed relay.

3. The method for manufacturing LOW-E glass based on air pressure difference as claimed in claim 2, wherein a limiting portion is provided in the sliding groove, and when the sliding block is in contact with the limiting portion, the sliding block is at the fixed position.

4. The method for manufacturing LOW-E glass based on air pressure difference according to claim 3, wherein the height of the first hollow layer is smaller than the height of the slider.

5. The method for manufacturing LOW-E glass based on air pressure difference as claimed in claim 4, wherein the fixing frame is provided with a first air extraction opening and a second air extraction opening respectively corresponding to the positions of the first hollow layer and the second hollow layer.

6. The method for manufacturing LOW-E glass based on air pressure difference according to claim 1, wherein the upper side of the second tempered glass substrate layer is provided with a second fiber mat layer.

Technical Field

The invention relates to the technical field of glass, in particular to LOW-E glass and a manufacturing method thereof.

Background

The LOW-E glass is also called LOW-emissivity glass, and is a film system product formed by plating a plurality of layers of metal or other compounds on the surface of the glass. The coating layer has the characteristics of high visible light transmission and high mid-far infrared ray reflection, so that the coating layer has excellent heat insulation effect and good light transmission compared with common glass and traditional coating glass for buildings. Glass is an important building material, and with the increasing requirements on the decoration of buildings, the usage amount of glass in the building industry is also increasing. In addition to aesthetic and appearance characteristics, people pay more attention to the problems of heat control, refrigeration cost, comfortable balance of internal sunlight projection and the like when selecting glass doors and windows of buildings at present. Therefore, the LOW-E glass is made to stand out and becomes the focus of attention.

Meanwhile, due to the characteristics of the glass, the glass is easy to damage, so that a thief sometimes enters a living room to steal the glass by damaging the glass door and window. Therefore, how to develop an anti-theft glass is one of the problems to be solved urgently to improve the life and property safety of users.

Disclosure of Invention

The invention aims to provide LOW-E glass and a manufacturing method thereof, which can send out an alarm to ensure the life and property safety of a user when the glass is damaged.

In order to achieve the purpose, the invention provides the following technical scheme:

the LOW-E glass comprises a glass body and a fixing frame arranged on the periphery of the glass body, wherein the glass body comprises a first toughened glass substrate layer, a first fiber felt wool layer and a LOW-E film layer which are sequentially arranged from bottom to top; the isolation layer is arranged in the hollow cavity and isolates the hollow cavity into a first hollow layer and a second hollow layer from bottom to top; the isolating layer is provided with a sliding groove communicated with the first hollow layer and the second hollow layer, a sliding block is arranged in the sliding groove, and the sliding block and the sliding groove are mechanically sealed; a circuit board is arranged in the fixed frame, a first lead section is arranged in the isolation layer, and a second lead section is arranged in the sliding block; when the sliding block is at a fixed position, the circuit board, the first conducting wire segment and the second conducting wire segment form a complete alarm circuit, and when the sliding block is separated from the fixed position, the alarm circuit is triggered to give an alarm.

Compared with the prior art, the invention has the beneficial effects that: the glass body is internally provided with a first hollow layer and a second hollow layer which are separated by an isolating layer, a sliding block is mechanically sealed on the isolating layer, a first conducting wire section and a second conducting wire section are respectively embedded on the isolating layer and the sliding block, the first conducting wire section and the second conducting wire section and a circuit board of a fixing frame form a complete alarm circuit, when the glass is damaged, the second conducting wire section in the sliding block is separated from the alarm circuit under the influence of the air pressure difference of the first hollow layer and the second hollow layer, and the alarm circuit triggers an alarm to realize an anti-theft function.

Furthermore, the alarm circuit comprises a relay and a buzzer, the buzzer is arranged on a main loop of the relay, and the first lead section and the second lead section are arranged on a control loop of the relay as leading-out sections; the relay is a normally closed relay.

Furthermore, a limiting part is arranged in the sliding groove, and when the sliding block is in contact with the limiting part, the sliding block is located at the fixed position.

Further, the height of the first hollow layer is smaller than that of the sliding block.

Furthermore, a first air exhaust port and a second air exhaust port are respectively arranged on the fixing frame corresponding to the first hollow layer and the second hollow layer.

Further, the air pressure in the first hollow layer is a first air pressure, and the air pressure in the second hollow layer is a second air pressure; the second air pressure is less than the first air pressure and less than the standard atmospheric pressure.

Furthermore, the position, which is in the first hollow layer and is outside the position right below the sliding block, is filled with toughened glass.

Further, a second fiber felt layer is arranged on the upper side of the second toughened glass substrate layer.

A manufacturing method of LOW-E glass comprises the following steps:

s1, mounting the isolation layer in the fixed frame to enable the first lead section to be communicated with a control loop of the relay;

s2, installing the sliding block in the sliding groove;

s3, installing other layers of the glass body in the fixing frame in sequence;

s4, the air pressure in the first hollow layer is adjusted to a first air pressure, and the air pressure in the second hollow layer is adjusted to a second air pressure.

Further, the specific adjustment method of S4 is as follows:

s41, opening the first air extraction opening and the second air extraction opening to enable the first hollow layer and the second hollow layer to be communicated with the atmosphere;

s42, performing air suction through the first air suction port until the air pressure in the first hollow layer is the first air pressure, observing whether the alarm circuit gives an alarm or not, and if so, entering S43;

s43, closing the first air extraction opening, then extracting air through the second air extraction opening until the air pressure in the second hollow layer is the second air pressure, observing whether the alarm circuit gives an alarm or not again, and if not, closing the second air extraction opening to finish the air pressure adjustment.

Drawings

Fig. 1 is a schematic structural view of a conventional anti-theft glass.

FIG. 2 is a schematic view of a low-e glass structure according to an embodiment of the present invention.

Fig. 3 is a partially enlarged view of a portion a in fig. 2.

FIG. 4 is a schematic view showing a state of the slider when the glass is broken.

FIG. 5 is a schematic diagram of an alarm circuit according to the present invention.

In the figure: 301. glass; 302. a wire; 303. an area; 1. a second toughened glass substrate layer; 2. a second fiber mat layer; 3. a first hollow layer; 4. an isolation layer; 5. a second hollow layer; 6. a first toughened glass substrate layer; 7. a first fiber mat batt; 8. a low-e film layer; 9. an ultraviolet-proof layer; 10. a fixing frame; 101. a circuit board; 102. a first wire segment; 103. a second wire segment; 11. a first air extraction opening; 12. a second air extraction opening; 111. tempering the glass; 41. a chute; 42. a slider; 43. a limiting part;

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The first embodiment is as follows:

as shown in fig. 1, the conventional glass antitheft structure is: one or more wires 302 are embedded within the glass 301, the wires 302 being connected to an alarm circuit. When the glass 301 is broken, the wire 302 is broken, triggering an alarm circuit to activate an alarm. However, in this configuration, particularly for large areas of glass, it is not possible for the wire 302 to extend over the entire sheet of glass, and therefore the triggering of the alarm circuit can be bypassed when a location other than the wire 302, such as the region 303 in fig. 1, is locally damaged. If a plurality of wires are adopted, the process difficulty and the cost are increased undoubtedly.

Example two:

referring to fig. 2, the present invention provides a LOW-E glass, which includes a glass body and a fixing frame 10 disposed around the glass body, wherein the glass body includes a first toughened glass substrate layer 6, a first fiber mat layer 7, a LOW-E film layer 8, and an ultraviolet-proof layer 9, which are sequentially disposed from bottom to top. The first fiber felt layer 7 can prevent broken glass from sputtering when the first toughened glass substrate layer 6 is broken; the low-e film layer 8 has excellent thermal performance and good optical performance, and can reduce radiation; the ultraviolet-proof layer 9 serves to reduce the passage of ultraviolet rays.

In order to realize the anti-theft early warning effect, the glass body further comprises a second toughened glass substrate layer 1 and an isolating layer 4, wherein the second toughened glass substrate layer 1 is arranged below the first toughened glass substrate layer 6 at intervals to form a hollow cavity; the isolation layer 4 is arranged in the hollow cavity and isolates the hollow cavity into a first hollow layer 3 and a second hollow layer 5 from bottom to top. It is worth mentioning that the upper side of the second toughened glass substrate layer 1 is provided with a second fiber felt batt layer 2, the function of which is equal to that of the first fiber felt batt layer 7, and the description is omitted.

Referring to fig. 2 and 3, a sliding groove 41 communicating the first hollow layer 3 and the second hollow layer 5 is formed in the isolation layer 4, a sliding block 42 is disposed in the sliding groove 41, the sliding block 42 and the sliding groove 41 are mechanically sealed, and a position above the sliding block 42 in the sliding groove 41 is provided with a limiting portion 43. The air pressure in the first hollow layer 3 is a first air pressure, and the air pressure in the second hollow layer 5 is a second air pressure; the second air pressure < the first air pressure < the standard atmospheric pressure, and the difference between the standard atmospheric pressure and the first air pressure, and the difference between the first air pressure and the second air pressure are sufficient to slide the slider 42. Under the condition that the glass body is intact, the slide block 42 receives upward pressure, so that the slide block 42 presses the limiting part to be positioned at a fixed position; when the glass is broken, the slider 42 is subjected to atmospheric pressure to move downward, as shown in fig. 4, so that the slider 42 is disengaged from the fixed position.

A circuit board 101 is arranged in the fixed frame 10, a first lead segment 102 is arranged in the isolation layer 4, and a second lead segment 103 is arranged in the sliding block 42; when the slide block is at the fixed position, the circuit board 101, the first conducting wire segment 102 and the second conducting wire segment 103 form a complete alarm circuit, and when the slide block is separated from the fixed position, the alarm circuit is triggered, so that the function of sending out an early warning alarm when glass is damaged is realized.

Referring to fig. 5, in order to implement the alarm function, the alarm circuit includes a relay J1 and a buzzer BELL, the buzzer BELL is disposed on the main circuit of the relay J1, and the first wire segment 102 and the second wire segment 103 are disposed on the control circuit of the relay J1 as lead-out segments; the relay is a normally closed relay. When the glass is intact, controlling the circuit to be closed, enabling the relay J1 to work, and disconnecting the main circuit, wherein the buzzer BELL on the main circuit is not electrified and does not work; on the contrary, when the glass is damaged, the control loop is broken, the relay J2 returns to the normal state and the main loop is closed, the buzzer BELL works at a certain point, and the alarm is given out. It is worth mentioning that a communication line can be further arranged on the main loop, and when the glass is damaged, the pre-set terminal can be sent out early warning information.

If the second hollow layer 3 extends over the entire glass body, the first hollow layer 3 and the second hollow layer 5 may be in communication with the atmosphere in a very short time when the glass is instantaneously broken, and the slider 42 may not be detached from the fixed position. In order to avoid this phenomenon, in the present embodiment, the tempered glass 111 is filled in the first hollow layer 3 at a position other than a position right below the slider 42. Through filling, can avoid first hollow layer 3, second hollow layer 5 to great extent to be destroyed simultaneously, improve the sensitivity of alarm.

In order to achieve a sealing spring back after the slider 42 is disengaged from the fixed position, the height of the first hollow layer 3 is smaller than the height of the slider 42.

In order to adjust the air pressure of the first hollow layer 3 and the second hollow layer 5, a first air extraction opening 11 and a second air extraction opening 12 are respectively arranged on the fixing frame 10 corresponding to the first hollow layer 3 and the second hollow layer 5.

Example three:

a manufacturing method of LOW-E glass comprises the following steps:

s1, installing the isolation layer 4 in the fixed frame 10 to enable the first lead segment 102 to be communicated with the control loop of the relay J1;

s2, mounting the slider 42 in the chute 41;

s3, sequentially mounting the other layers of the glass body in the fixing frame 10;

s4, the air pressure in the first hollow layer 3 is adjusted to a first air pressure, and the air pressure in the second hollow layer is adjusted to a second air pressure. The specific adjustment method is as follows:

s41, opening the first air extraction opening and the second air extraction opening to communicate the first hollow layer and the second hollow layer with the atmosphere;

s42, performing air extraction through the first air extraction port 11 until the air pressure in the first hollow layer 3 is the first air pressure, observing whether the alarm circuit gives an alarm or not, if so, entering S43, otherwise, determining that the alarm circuit is damaged, and taking out for inspection;

s43, closing the first air extraction opening 11, then extracting air through the second air extraction opening 12 until the air pressure in the second hollow layer 5 is the second air pressure, observing whether the alarm circuit gives an alarm again, and closing the second air extraction opening to finish the air pressure adjustment if the alarm is not given.

The air pressure adjustment is independently carried out twice through the first air pumping hole 11 and the second air pumping hole 12, and the alarm circuit is observed at the same time, so that the self-checking of the alarm circuit can be carried out, and the circuit damage can be stopped in time.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.