阅读说明：本技术 一种零件加工用锻造装置 (Forging device for part machining ) 是由 凌远连 于 2021-08-11 设计创作，主要内容包括：本发明公开了一种零件加工用锻造装置,包括主控基座、固定板、锻造底座,主控基座设有稳定缸,稳定缸设有伸缩柱,锻造底座设有固定块,伸缩柱与固定块固定连接,锻造底座设有旋转电机,旋转电机设有固定杆,固定杆设有对称的齿轮框,固定板顶端固定设有第一固定架,第一固定架固定设有第一液压缸,固定板位于第一固定架一侧固定设有对称的第二固定架,第二固定架上固定设有第二液压缸,第二液压缸的输出轴固定连接有提起柱,提起柱固定连接有升降框。本发明可在零件加工锻造时,通过夹具将零件夹起,调整需要锻造的位置,避免人工对零件的夹取调整,使零件在锻造时更加安全,工作效率高,且在锻造时能够有效的减小震动的传递,适合推广。(The invention discloses a forging device for part processing, which comprises a main control base, a fixed plate and a forging base, wherein the main control base is provided with a stable cylinder, the stable cylinder is provided with a telescopic column, the forging base is provided with a fixed block, the telescopic column is fixedly connected with the fixed block, the forging base is provided with a rotating motor, the rotating motor is provided with a fixed rod, the fixed rod is provided with symmetrical gear frames, the top end of the fixed plate is fixedly provided with a first fixed frame, the first fixed frame is fixedly provided with a first hydraulic cylinder, the fixed plate is fixedly provided with a symmetrical second fixed frame on one side of the first fixed frame, the second fixed frame is fixedly provided with a second hydraulic cylinder, an output shaft of the second hydraulic cylinder is fixedly connected with a lifting column, and the lifting column is fixedly connected with a lifting frame. The part clamping device can clamp the part through the clamp when the part is machined and forged, adjusts the position to be forged, avoids manual clamping and adjustment of the part, enables the part to be safer during forging, is high in working efficiency, can effectively reduce vibration transmission during forging, and is suitable for popularization.)

1. A forging device for part machining comprises a main control base (1), a fixing plate (2), a forging base (5), a first hydraulic cylinder (11), a lifting frame (16) and a rotating motor (18), and is characterized in that stabilizing cylinders (3) are fixedly and symmetrically arranged on the side edges of the main control base (1), telescopic columns (4) are arranged on the stabilizing cylinders (3) in a sliding mode through cylinders, fixing blocks (6) are fixedly arranged at positions, corresponding to the telescopic columns (4), of the forging base (5), the telescopic columns (4) are fixedly connected with the fixing blocks (6), the rotating motor (18) is fixedly arranged on one side, away from the fixing plate (2), of the forging base (5), a fixing rod (19) is fixedly arranged on one side of the output end of the rotating motor (18), and symmetrical gear frames (20) are fixedly arranged on the fixing rod (19);

fixed plate (2) are located one side fixed connection of master control base (1), fixed plate (2) are fixed on the wall through fixing bolt (10), fixed plate (2) top is fixed and is equipped with first mount (7), first mount (7) are fixed and are equipped with first pneumatic cylinder (11), fixed plate (2) are located fixed second mount (12) that are equipped with the symmetry in first mount (7) one side, fixed second pneumatic cylinder (13) that are equipped with on second mount (12), the output shaft fixedly connected with of second pneumatic cylinder (13) has lifted post (33), lift post (33) fixedly connected with lifting frame (16).

2. The forging device for the machining of parts as claimed in claim 1, wherein a gear rod (27) is fixedly connected to an output shaft of the rotating motor (16), a gear cavity (22) is formed inside the gear frame (20), a first gear groove (24) is fixedly formed in the gear cavity (22) of the gear rod (27), a first insection (28) is uniformly formed in a groove of the first gear groove (24), and a rotating belt (15) is sleeved in the first gear groove (24) through the insection connection of the first insection (28).

3. The forging device for processing the parts as claimed in claim 1, wherein the forging base (5) is provided with rotary belt bins (23) corresponding to the gear cavities (22) and penetrating through each other, a forging groove (21) is formed in a central point of the upper surface of the forging base (5), the rotary belt bins (23) are provided with openings at the forging groove (21), and the rotary belt (15) penetrates through the rotary belt bins (23) and extends out of the openings to the forging groove (21).

4. The forging device for processing the parts as claimed in claim 1, wherein an output shaft of the first hydraulic cylinder (11) corresponds to a center point of the forging groove (21), the first hydraulic cylinder (11) is fixedly connected with a forging hammer (32), the first fixing frame (7) is fixedly provided with four uniformly arranged supporting frames (8), a supporting column (9) is fixedly arranged on the lower surface of each supporting frame (8), the supporting column (9) penetrates through the forging base (5) in a sliding manner, and the other end of the supporting column (9) is fixed on the main control base (1).

5. The forging apparatus for machining parts as claimed in claim 1, wherein the output shaft of the second hydraulic cylinder (13) corresponds to the position of a lifting frame (16), symmetrical third hydraulic cylinders (14) are fixedly arranged on both sides of the lifting frame (16), the output shaft of the third hydraulic cylinder (14) extends through the lifting frame (16) to a second gear groove (25) rotatably connected to the frame, second insections (29) are uniformly fixed in the grooves of the second gear groove (25), the other end of a rotating belt (15) is connected and sleeved in the second gear groove (25) through insections of the second insections (29), a fixed pad (17) is fixedly connected to the other end of the second gear groove (25), the mutually symmetrical inner sides of the fixed pads (17) are friction heat-resistant surfaces, and the center point of the lifting frame (16) corresponds to the forging groove (21), the output strength of the output shaft of the third hydraulic cylinder (14) is adjustable.

6. The forging device for the processing of parts as claimed in claim 1, wherein four symmetrical sliding clamping grooves (30) are formed in two sides of the opening of the rotary belt bin (23), sliding clamping columns (31) are arranged in the sliding clamping grooves (30) in a sliding mode, a pressing roller (26) is fixedly connected to the center points of the sliding clamping columns (31), the pressing roller (26) on the upper side is located above the rotary belt (15), the pressing roller (26) on the lower side is located in the middle of the rotary belt (15), when the second hydraulic cylinder (13) is contracted to the maximum degree, the rotary belt (15) can be tightened, the positions, located on the first gear groove (24) and the second gear groove (25), of the rotary belt (15) are provided with the gear grains matched with the rotary belt, and the position, located on the pressing roller (26), of the rotary belt (15) is a smooth belt surface.

7. The forging apparatus for processing parts as claimed in claim 1, wherein the main control base (1) is provided with a processor therein, and the main control base (1) is in signal connection with the electric circuits of the rotating motor (18), the first hydraulic cylinder (11), the second hydraulic cylinder (13) and the third hydraulic cylinder (14).

Technical Field

The invention belongs to the technical field of part forging, and particularly relates to a forging device for part processing.

Background

Forging equipment is mainly used for metal forming, and is also called a metal forming machine tool. Forging equipment is formed by applying pressure to metal, and the basic characteristic is that the force is large, so most of the equipment is heavy equipment, and safety protection devices are arranged on the equipment to guarantee the safety of the equipment and the personnel. Important parts with high load and severe working conditions in related machinery are mainly forged pieces except for plates, sections or welding pieces which have simpler shapes and can be rolled;

the invention provides a forging device for processing parts, which can adjust the position to be forged, is safer when forging the parts, has high working efficiency and can effectively reduce the transmission of vibration when forging.

Disclosure of Invention

The invention aims to provide a forging device for part machining, which can clamp a part through a clamp when the part is machined and forged, adjust the position to be forged, avoid manual clamping and adjustment of the part, ensure that the part is safer during forging, has high working efficiency, can effectively reduce vibration transmission during forging, and is suitable for popularization.

The invention provides the following technical scheme: a forging device for part processing comprises a main control base, a fixed plate, a forging base, a first hydraulic cylinder, a lifting frame and a rotating motor, wherein stabilizing cylinders are fixedly and symmetrically arranged on the side edges of the main control base, telescopic columns are slidably arranged on the stabilizing cylinders through the cylinders, fixed blocks are fixedly arranged on the forging base corresponding to the telescopic columns, the telescopic columns are fixedly connected with the fixed blocks, the rotating motor is fixedly arranged on one side, away from the fixed plate, of the forging base, a fixed rod is fixedly arranged on one side of the output end of the rotating motor, and symmetrical gear frames are fixedly arranged on the fixed rod;

the fixed plate is located one side fixed connection of master control base, the fixed plate passes through fixing bolt and fixes on the wall, the fixed plate top is fixed and is equipped with first mount, the fixed first pneumatic cylinder that is equipped with of first mount, the fixed plate is located the fixed second mount that is equipped with the symmetry in first mount one side, the fixed second pneumatic cylinder that is equipped with on the second mount, the output shaft fixedly connected with of second pneumatic cylinder lifts the post, it has the lifting frame to lift post fixedly connected with.

Preferably, the output shaft of the rotating electrical machine is fixedly connected with a gear rod, a gear cavity is arranged inside the gear frame, the gear rod is located in the gear cavity and fixedly provided with a first gear groove, a first gear groove is uniformly fixed and provided with first insections, and a rotating belt is sleeved in the first gear groove through the first insection connecting sleeve.

Preferably, forge base and correspond gear cavity department and be equipped with the rotatory storehouse of taking of interpenetration, forge base upper surface central point department and be equipped with the forging groove, rotatory storehouse of taking is located forging groove department and is equipped with the opening, rotatory area runs through rotatory storehouse of taking and extends to the forging groove from its opening part.

Preferably, the output shaft of first pneumatic cylinder corresponds forges groove central point department, first pneumatic cylinder fixedly connected with forges the hammer, the fixed support frame that is equipped with four align to grid of first mount, the support frame lower fixed surface is equipped with the support column, the support column slides and runs through and forges the base, the support column other end is fixed on the master control base.

Preferably, the position of second pneumatic cylinder output shaft is corresponding with the position of lift frame, the fixed third pneumatic cylinder that is equipped with the symmetry in lift frame both sides, the output shaft of third pneumatic cylinder runs through the lift frame and extends to its frame swivelling joint has the second gear groove, the fixed even second insection that is equipped with in the second gear groove recess, the cover has the other end of rotatory area through second insection connection in the second gear groove, second gear groove other end fixedly connected with fixed bolster, the inboard of the mutual symmetry of fixed bolster is the heat-resisting face of friction, the central point department of lift frame corresponds with forging the groove, the output shaft output intensity of third pneumatic cylinder is adjustable.

Preferably, the rotating belt bin is located four symmetrical sliding clamping grooves formed in two sides of the opening, sliding clamping columns are arranged in the sliding clamping grooves in a sliding mode, the central points of the sliding clamping columns are fixedly connected with pressing rollers, the pressing rollers on the upper side are located above the rotating belt, the pressing rollers on the lower side are located in the middle of the rotating belt, and when the second hydraulic cylinder is required to be contracted to the maximum degree, the rotating belt can be tightened, the rotating belt is located a first gear groove and a second gear groove, the first gear groove and the second gear groove are provided with tooth patterns matched with the first gear groove, and the rotating belt is located the pressing rollers and is a smooth belt surface.

Preferably, a processor is arranged in the main control base, and the main control base is in signal connection with the rotating motor, the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder.

The invention has the beneficial effects that: can be when parts machining forges, press from both sides the part through anchor clamps, the adjustment needs the forged position, avoids artifical clamp to the part to get the adjustment, makes the part safer when forging, and work efficiency is high, and can effectually reduce the transmission of vibrations when forging, specifically as follows:

(1) the invention is provided with the stabilizing cylinder, when the forging hammer drops, the shock absorption is carried out through the telescopic column on the stabilizing cylinder, the strength of the stabilizing cylinder is determined through the dropping force of the forging hammer, when the forging hammer drops, the telescopic column slightly contracts, so that the shock absorption is carried out on the forging base under the condition that the forging effect is not influenced, and the support column penetrates through the forging base, so that the forging base can slide up and down.

(2) The hydraulic forging device is provided with the third hydraulic cylinder, when a part is forged in one direction, the pressure provided by the third hydraulic cylinder to the fixing pad is small, when the part is forged by the forging hammer and deformed, the part can contract inwards, after the part is forged in one direction, the pressure provided by the third hydraulic cylinder to the fixing pad is increased, so that the fixing pad clamps the fixed part, and the lifting frame is lifted by the second hydraulic cylinder, so that the part is prevented from touching the bottom of the forging groove when the direction of the part is changed and die-cast.

(3) The device is provided with the rotating motor, when the second hydraulic cylinder is lifted to tighten the rotating belt, the rotating motor rotates the gear rod, so that the first gear groove is driven to rotate, the rotating belt drives the second gear groove to rotate, the second gear groove drives the part to rotate, the part is rotated to a specified forging angle, and the second hydraulic cylinder lowers the part to the bottom of the forging groove, so that the device can automatically adjust the angle to forge the part.

(4) The automatic forging device is provided with a main control base, instructions to be controlled are input into the main control base, the main control base can sequentially command a first hydraulic cylinder, a second hydraulic cylinder, a third hydraulic cylinder and a rotating motor, a part is placed into a forging groove in the part forging process, the main control base commands the third hydraulic cylinder to clamp the part, the first hydraulic cylinder is commanded to drive a forging hammer to forge the part, after the part is forged to a specified degree by the first hydraulic cylinder, the third hydraulic cylinder increases pressure to compact the part, the second hydraulic cylinder pulls a lifting frame high, the rotating motor rotates to drive a rotating belt and a second gear groove to rotate, the part is driven to rotate and adjust to an angle required to be forged, and the part is continuously forged under the command of the main control base, so that an automatic forging process is realized.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is an overall schematic view of the present invention;

FIG. 2 is a cross-sectional view of the gear frame of the present invention;

FIG. 3 is a top view of the lower half of the present invention;

FIG. 4 is a schematic view of a rotating bar configuration of the present invention;

fig. 5 is a sectional view of the pressing roller according to the present invention.

Labeled as: the main control base comprises a main control base 1, a fixing plate 2, a stabilizing cylinder 3, a telescopic column 4, a forging base 5, a fixing block 6, a first fixing frame 7, a supporting frame 8, a supporting column 9, a fixing bolt 10, a first hydraulic cylinder 11, a second fixing frame 12, a second hydraulic cylinder 13, a third hydraulic cylinder 14, a rotary belt 15, a lifting frame 16, a fixing pad 17, a rotary motor 18, a fixing rod 19, a gear frame 20, a forging groove 21, a gear cavity 22, a rotary belt cabin 23, a first gear groove 24, a second gear groove 25, a pressing roller 26, a gear rod 27, a first insection 28, a second insection 29, a sliding clamping groove 30, a sliding clamping column 31, a forging hammer 32 and a lifting column 33.

Detailed Description

The invention will be further illustrated with reference to the following specific examples. These examples are intended to illustrate the invention and are not intended to limit the scope of the invention. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided" and "connected" are to be interpreted broadly, e.g. as a fixed connection, a detachable connection or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The structural features of the present invention will now be described in detail with reference to the accompanying drawings.

Referring to fig. 1-3, a forging apparatus for processing parts includes a main control base 1, a fixing plate 2, a forging base 5, a first hydraulic cylinder 11, a lifting frame 16, and a rotary motor 18, wherein stabilizing cylinders 3 are symmetrically and fixedly disposed on the side of the main control base 1, telescopic columns 4 are slidably disposed on the stabilizing cylinders 3 through cylinders, the forging base 5 can slightly move up and down through the cooperation of the stabilizing cylinders 3 and the telescopic columns 4, so as to reduce the vibration transmission, a fixing block 6 is fixedly disposed at a position of the forging base 5 corresponding to the telescopic columns 4, the forging base 5 and the telescopic columns 4 are fixedly disposed through the fixing block 6, the telescopic columns 4 are fixedly connected with the fixing block 6, the rotary motor 18 is fixedly disposed on one side of the forging base 5 away from the fixing plate 2, a gear rod 27 is driven by the rotary motor 18, and a fixing rod 19 is fixedly disposed on one side of the output end of the rotary motor 18, the fixed rod 19 provides a moving space for the gear rod 27, and the fixed rod 19 is fixedly provided with a symmetrical gear frame 20, and the gear frame 20 provides a moving space for the first gear groove 24.

Referring to fig. 1, the fixing plate 2 is fixedly connected to one side of the main control base 1, the fixing plate 2 is fixed to a wall through a fixing bolt 10, a first fixing frame 7 is fixedly arranged at the top end of the fixing plate 2, a first hydraulic cylinder 11 is fixedly arranged on the first fixing frame 7, the first hydraulic cylinder 11 is fixed through the first fixing frame 7, a forging hammer 32 is driven by the first hydraulic cylinder 11, a second fixing frame 12 which is symmetrical is fixedly arranged on one side of the first fixing frame 7, a second hydraulic cylinder 13 is fixedly arranged on the second fixing frame 12, the lifting frame 16 is lifted through the second hydraulic cylinder 13, a lifting column 33 is fixedly connected to an output shaft of the second hydraulic cylinder 13, the lifting column 33 is fixedly connected to the lifting frame 16, and a third hydraulic cylinder 14 is supported through the lifting frame 16.

Referring to fig. 2-3, an output shaft of the rotating electrical machine 16 is fixedly connected with a gear rod 27, the gear rod 27 drives a first gear groove 27 to rotate, a gear cavity 22 is arranged inside the gear frame 20, the gear rod 27 is located in the gear cavity 22 and fixedly provided with a first gear groove 24, the first gear groove 24 drives the rotating belt 15 to move, a first insection 28 is uniformly fixed in a groove of the first gear groove 24, the first insection 28 is combined with an insection on the rotating belt 15 to drive, the rotating belt 15 is connected in the first gear groove 24 through the insection of the first insection 28, and the rotating belt 15 drives a second gear groove 25 to rotate through the rotating belt 15.

Referring to fig. 2-3, the forging base 5 is provided with rotary belt bins 23 corresponding to the gear cavities 22, the rotary belt bins 23 provide a movement space for pressing the rollers 26, a forging slot 21 is formed in a center point of the upper surface of the forging base 5, openings are formed in the positions, located in the forging slot 21, of the rotary belt bins 23, the rotary belts 15 penetrate through the rotary belt bins 23 and extend out of the forging slot 21 from the openings, and the rotary belts 15 are tightened when the second hydraulic cylinders 13 lift the lifting frame 16.

Referring to fig. 1, the output shaft of first pneumatic cylinder 11 corresponds and forges groove 21 central point department, first pneumatic cylinder 11 fixedly connected with forges hammer 32, forges the part through forging hammer 32, the fixed support frame 8 that is equipped with four align to grid of first mount 7 supports support column 9 through support frame 8, support frame 8 lower fixed surface is equipped with support column 9, support column 9 slides and runs through forging base 5, the support column 9 other end is fixed on main control base 1, supports first pneumatic cylinder 11 through support column 9.

Referring to fig. 1-2, the position of the output shaft of the second hydraulic cylinder 13 corresponds to the position of the lifting frame 16, symmetrical third hydraulic cylinders 14 are fixedly arranged on both sides of the lifting frame 16, the fixing pad 17 is pushed by the third hydraulic cylinders 14, the output shaft of the third hydraulic cylinders 14 extends to the frame through the lifting frame 16 and is rotatably connected with second gear grooves 25, the fixing pad 17 is rotated by the second gear grooves 25, second teeth 29 are uniformly fixed in the grooves of the second gear grooves 25 and are combined with the rotating belt 15 for rotation by the second teeth 29, the other end of the rotating belt 15 is connected in the second gear grooves 25 by the teeth of the second teeth 29, the fixing pad 17 is fixedly connected to the other end of the second gear grooves 25, the parts are clamped by the fixing pad 17, the mutually symmetrical inner sides of the fixing pads 17 are friction heat-resistant surfaces, so as to prevent the fixing pad 17 from being deformed by heat generated in the forging process, the center point of the lifting frame 16 corresponds to the forging groove 21, and the output strength of the output shaft of the third hydraulic cylinder 14 is adjustable, so that the third hydraulic cylinder 14 can clamp parts in different states.

Referring to fig. 4-5, four symmetrical sliding clamping grooves 30 are formed in two sides of the opening of the rotating belt bin 23, the sliding clamping columns 31 can move up and down through the sliding clamping grooves 30, the sliding clamping columns 31 are slidably arranged in the sliding clamping grooves 30, the central points of the sliding clamping columns 31 are fixedly connected with pressing rollers 26, the rotating belt 15 is tightened through the pressing rollers 26, the pressing rollers 26 on the upper side are located above the rotating belt 15, the pressing rollers 26 on the lower side are located in the middle of the rotating belt 15, and when the second hydraulic cylinder 13 is contracted to the maximum degree, the rotating belt 15 can be tightened, the teeth matched with the rotating belt 15 are formed in the positions, located in the first gear groove 24 and the second gear groove 25, of the rotating belt 15, located in the pressing rollers 26, are smooth belt surfaces, and the rotating belt 15 can slide conveniently.

The main control base 1 is internally provided with a processor, and the main control base 1 is in signal connection with the rotating motor 18, the first hydraulic cylinder 11, the second hydraulic cylinder 13 and the third hydraulic cylinder 14, so that the main control base 1 can send commands to the main control base.

The forging device for processing the parts can clamp the parts through the clamp when the parts are processed and forged, the positions needing forging are adjusted, manual clamping and adjustment of the parts are avoided, the parts are safer when being forged, the working efficiency is high, vibration transmission can be effectively reduced when being forged, and the forging device is suitable for popularization.

Specifically, in use, referring to fig. 1-2, when the forging hammer 32 is knocked down, the telescopic column 4 on the stabilization cylinder 3 is used for damping, the strength of the stabilization cylinder 3 is determined by the knocking-down force of the forging hammer 32, so that when the forging hammer 32 is knocked down, the telescopic column 4 slightly contracts, the forging base 5 is damped without affecting the forging effect, and the support column 9 penetrates through the forging base 5, so that the forging base 5 can slide up and down;

referring to fig. 1-5, a command to be controlled is input to the main control base 1, so that the main control base 1 can sequentially command the first hydraulic cylinder 11, the second hydraulic cylinder 13, the third hydraulic cylinder 14 and the rotating motor 18, during the part forging process, a part is placed in the forging slot 21, the main control base commands the third hydraulic cylinder 14 to clamp the part, commands the first hydraulic cylinder 11 to drive the forging hammer 32 to forge the part, after the part is forged to a specified degree by the first hydraulic cylinder 11, the third hydraulic cylinder 14 increases the pressure to compact the part, the pressure provided by the third hydraulic cylinder 14 to the fixed pad 17 is small, when the part is knocked down by the forging hammer 32 and deformed, the part contracts inwards, after the part is forged in one direction, the pressure provided by the third hydraulic cylinder 14 to the fixed pad 17 is increased, so that the fixed pad 17 clamps the fixed part, and the lifting frame 16 is lifted by the second hydraulic cylinder 13, when the second hydraulic cylinder 13 is lifted to tighten the rotary belt 15, the rotary motor 18 rotates the gear rod 27 to drive the first gear groove 24 to rotate, so that the rotary belt 15 drives the second gear groove 25 to rotate, the second gear groove 25 drives the part to rotate, the part is rotated to a specified forging angle, the second hydraulic cylinder 13 lowers the part to the bottom of the forging groove 21, the part is continuously forged under the command of the main control base 1,

although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.