Auxiliary meshing system and method for multistage gear set of gearbox of intelligent gas meter

文档序号:1807863 发布日期:2021-11-09 浏览:29次 中文

阅读说明:本技术 一种智能燃气表变速箱多级齿轮组辅助啮合系统及方法 (Auxiliary meshing system and method for multistage gear set of gearbox of intelligent gas meter ) 是由 邵泽华 李勇 李伟聪 吴岳飞 雷学强 于 2021-09-03 设计创作,主要内容包括:本发明公开了一种智能燃气表变速箱多级齿轮组辅助啮合系统,包括运动件,用于沿垂直于变速箱多级齿轮组内齿轮转动面方向运动;自复位变形件,连于运动件上并随运动件运动,所述自复位变形件随运动件移动至变速箱多级齿轮组内齿轮的上端面并下压;气吹件,用于持续或间歇吹气以产生指向变速箱多级齿轮组的气流;基于自复位变形件下压和产生的气流驱使所述变速箱多级齿轮组内齿轮啮合。本发明通过自复位变形件和气吹件前后或同时驱使变速箱多级齿轮组内齿轮产生相应动作,驱使变速箱多级齿轮组转动啮合,提高齿轮啮合精度,且与变速箱多级齿轮组的齿轮无刚性接触,极好的保护了变速箱多级齿轮组内齿轮的结构完整性,并可将齿轮轴向定位确保装配位置和精度。(The invention discloses an auxiliary meshing system for a multistage gear set of an intelligent gas meter gearbox, which comprises a moving part, a driving part and a driven part, wherein the moving part is used for moving along a direction vertical to a rotating surface of an inner gear of the multistage gear set of the gearbox; the self-resetting deformation piece is connected to the moving piece and moves along with the moving piece, and the self-resetting deformation piece moves to the upper end face of a gear in a multi-stage gear set of the gearbox along with the moving piece and is pressed downwards; the air blowing piece is used for continuously or intermittently blowing air to generate air flow directed to the gearbox multi-stage gear set; and driving gears in a multi-stage gear set of the gearbox to be meshed based on the pressing down of the self-resetting deformation piece and the generated airflow. According to the invention, the self-resetting deformation piece and the air blowing piece drive the internal gear of the multi-stage gear set of the gearbox to generate corresponding actions at the front and back or simultaneously, so that the multi-stage gear set of the gearbox is driven to rotate and mesh, the meshing precision of the gears is improved, the internal gear of the multi-stage gear set of the gearbox is not in rigid contact with the gears of the multi-stage gear set of the gearbox, the structural integrity of the internal gear of the multi-stage gear set of the gearbox is well protected, and the gears can be axially positioned to ensure the assembly position and precision.)

1. The utility model provides an intelligent gas table gearbox multistage gear train auxiliary meshing system which characterized in that includes:

the moving piece is used for moving along the direction vertical to the rotating surface of the gear in the multi-stage gear set of the gearbox;

the self-resetting deformation piece is connected to the moving piece and moves along with the moving piece, and the self-resetting deformation piece moves to the upper end face of a gear in a multi-stage gear set of the gearbox along with the moving piece and is pressed downwards;

the air blowing piece is arranged on one side of the moving piece and is used for continuously or intermittently blowing air to generate air flow directed to one or more gears in the gearbox multi-stage gear set;

and driving the gears of the multi-stage gear set of the gearbox to be meshed based on the air flow generated by pressing down the self-resetting deformable piece and the air blowing piece.

2. The intelligent gas meter gearbox multistage gear set auxiliary meshing system as claimed in claim 1, wherein the self-resetting deformation piece is a self-resetting soft elastic piece.

3. The intelligent gas meter gearbox multistage gear set auxiliary meshing system as claimed in claim 1, wherein the self-resetting flexible elastic element is a brush.

4. The intelligent gas meter gearbox multistage gear set auxiliary meshing system as claimed in claim 1, wherein the moving part is a vertical lifting screw, and the vertical lifting screw is connected with a lifting driving mechanism.

5. The intelligent gas meter gearbox multistage gear set auxiliary meshing system as claimed in claim 1, wherein the self-resetting deformation piece is detachably connected with the moving piece.

6. The auxiliary meshing system of the multi-stage gear set of the gearbox of the intelligent gas meter as claimed in claim 1, wherein the blowing direction of the blowing piece is parallel to the side face of any one of the multi-stage gears of the gearbox.

7. The auxiliary meshing system of the gearbox multi-stage gear set of the intelligent gas meter as claimed in claim 6, wherein the blowing direction of the blowing piece is directed to the tooth surface of one gear in the gearbox multi-stage gear or to the meshing position of any two gears in the gearbox multi-stage gear.

8. The auxiliary meshing system of the multistage gear set of the intelligent gas meter gearbox is characterized in that the blowing direction of the blowing piece is directed to the tooth surfaces on the inner side of the tooth grooves of the first stage or the last stage of the gearbox multistage gear.

9. The intelligent gas meter gearbox multistage gear set auxiliary meshing system as claimed in claim 1, further comprising a lifting assembly, wherein the gas blowing piece is arranged on the lifting assembly.

10. An auxiliary meshing method for a multi-stage gear set of a gearbox of an intelligent gas meter is characterized in that the method is used for assisting the multi-stage gear meshing after the multi-stage gear set of the gearbox is installed, and comprises the following steps:

setting a self-resetting deformation piece, wherein the self-resetting deformation piece can be pressed down to the upper end surface of one or more gears in the multi-stage gear set of the gearbox;

and a blowing member that blows air continuously or intermittently to generate an air flow directed at one or more gears in the gearbox multi-stage gearset;

and driving gears in a multi-stage gear set of the gearbox to be meshed based on the pressing down of the self-resetting deformation piece and the generated airflow.

Technical Field

The invention relates to the technical field of assembly equipment, in particular to an auxiliary meshing system for a multistage gear set of an intelligent gas meter gearbox.

Background

The gas meter electromechanical valve is used for realizing the opening and closing and the anti-rotation blockage of a gas meter and mainly comprises a motor, a gearbox (speed change gear box) and a valve rod executing mechanism, wherein the speed change gear box is required to be provided with a gear shaft and a gear set on a cover body of the speed change gear box in the automatic processing process, and the gas meter electromechanical valve is discharged after the installation and enters the next procedure.

When the gear train is installed, the gear train is a plurality of duplicate gears, the multilayer multistage gear train that the individual gear is formed according to upper and lower laminated structure installation in proper order, after all gears are installed, still need to detect the gear train meshing condition, in order to select the gear that has casting defect, because automatic assembly problem, can't guarantee after the gear train installation whether it meshes in place, thereby when detecting, because the gear meshing is incomplete or not in place, unqualified and according to waste product processing when leading to detecting, cause rejection rate and cost to increase, gear testing result has been influenced. Therefore, an auxiliary system needs to be designed after the gear is installed and before the gear meshing detection, so that the meshing of the auxiliary gear is assisted, the meshing degree of the gear in the gear set is improved, and the problem that false detection occurs or the design difficulty of a subsequent process is increased during subsequent detection is avoided.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides an auxiliary meshing system for a multistage gear set of an intelligent gas meter gearbox.

The purpose of the invention is mainly realized by the following technical scheme: an intelligent gas meter gearbox multistage gear set auxiliary meshing system comprises: the moving piece is used for moving along the direction vertical to the rotating surface of the gear in the multi-stage gear set of the gearbox; the self-resetting deformation piece is connected to the moving piece and moves along with the moving piece, and the self-resetting deformation piece moves to the upper end face of a gear in a multi-stage gear set of the gearbox along with the moving piece and is pressed downwards; the air blowing piece is arranged on one side of the moving piece and is used for continuously or intermittently blowing air to generate air flow directed to one or more gears in the gearbox multi-stage gear set; and driving the gears of the multi-stage gear set of the gearbox to be meshed based on the air flow generated by pressing down the self-resetting deformable piece and the air blowing piece.

Based on the technical scheme, the self-resetting deformation piece is a self-resetting soft elastic piece.

Based on the technical scheme, the self-resetting soft elastic piece is a brush.

Based on above technical scheme, the motion piece is vertical lift screw, and vertical lift screw even has lift actuating mechanism.

Based on above technical scheme, from the detachable connection of restoring to throne deformation piece and motion.

Based on above technical scheme, the blowing direction of air-blowing piece is on a parallel with the side of any gear in the gearbox multistage gear.

Based on the technical scheme, the blowing direction of the blowing piece points to the gear tooth surface of one gear in the gearbox multi-stage gear or points to the meshing position of any two gears in the gearbox multi-stage gear.

Based on the technical scheme, the blowing direction of the blowing piece points to the tooth surface of the inner side of the gear groove of the first stage or the last stage of the gear in the multi-stage gear of the gearbox.

Based on above technical scheme, still include lifting unit, the piece is located lifting unit to the air-blowing.

In conclusion, compared with the prior art, the invention has the following beneficial effects:

1. the invention drives the self-resetting deformation piece to move through the movement piece, further extrudes the multi-stage gear set of the gearbox along the direction vertical to the rotating surface of the gear in the multi-stage gear set of the gearbox, further enables the gear to be pressed down to move along the axial direction of the gear shaft during extrusion, enables the multi-stage gear to make up the dimensional error which is not installed in place during assembly, improves the assembly precision of the gear, and enables the adjacent gears to mutually generate slight shaking, floating, inclining or rotating during extrusion, further enables the gear teeth and the tooth grooves between the gears to be better meshed together, ensures the meshing precision, has good auxiliary effect of gear meshing, has the self-resetting deformation effect, can deform to reduce the rigidity effect on the gears during extrusion of the gears, can increase the contact area with the gears after deformation, and enables the extrusion force or the self-resetting deformation force to be uniformly dispersed to the contact surface of the gears, the gear deformation caused by local extrusion is avoided, and the integrity of the gear is further ensured.

2. The self-resetting deformable piece specifically adopts the self-resetting soft elastic piece, so that the gear can be prevented from being damaged due to rigid extrusion with the gear based on the flexibility of the self-resetting deformable piece, the integrity of the gear is well protected, the deformation of the self-resetting deformable piece also belongs to flexible deformation, the deformation force cannot be increased greatly due to the increase of the deformation amount, and the gear can be prevented from being damaged due to excessive extrusion of the gear due to overlarge deformation force.

3. The brush head of the brush is composed of a plurality of fine bristles, so that when the brush head extrudes a gear in a multi-stage gear set of the gearbox, the brush head can be locally deformed in a self-adaptive manner corresponding to the gear structure and the gear position, and can be contacted with different gears to generate different deformation directions and deformation amounts, so that the brush head not only can well drive the corresponding gears to shake, float, incline or rotate, so that different gears generate different actions or displacement amounts, the meshing probability is improved, but also damage and extrusion to the gears can be maximally reduced, and the gear structure is well protected.

4. The invention generates air flow pointing to one or more gears in the multi-stage gear of the gearbox by continuously or intermittently blowing air through the air blowing piece, the air flow drives the multi-stage gear of the gearbox to rotate, gear meshing is realized in the rotating process, the gear meshing effect is further improved, and because the gear rotation is under the action of the air flow without rigid action, the mutual acting force of the gears in the meshing process is floating, the gears can not be extruded invariably, and the structural integrity of the gears can be well protected in the process of realizing auxiliary gear meshing.

The invention also discloses an auxiliary meshing method of the multi-stage gear set of the gearbox, which is used for assisting the meshing of the multi-stage gears after the multi-stage gear set of the gearbox is installed, and comprises the following steps: setting a self-resetting deformation piece, wherein the self-resetting deformation piece can be pressed down to the upper end surface of one or more gears in the multi-stage gear set of the gearbox; and a blowing member that blows air continuously or intermittently to generate an air flow directed at one or more gears in the gearbox multi-stage gearset; and driving gears in a multi-stage gear set of the gearbox to be meshed based on the pressing down of the self-resetting deformation piece and the generated airflow.

According to the auxiliary meshing method for the multi-stage gear set of the gearbox, the internal gear of the multi-stage gear set of the gearbox is driven to shake, float, incline or rotate by the deformation force of the self-resetting deformation piece and the blowing airflow of the blowing piece or simultaneously, the multi-stage gear set of the gearbox is driven to rotate and mesh, the gear meshing of the multi-stage gear set of the gearbox can be efficiently assisted, the gear meshing precision is improved, the gear of the multi-stage gear set of the gearbox is not in rigid contact with the gear of the multi-stage gear set of the gearbox, the structural integrity of the internal gear of the multi-stage gear set of the gearbox is well protected, and the gear can be axially positioned to ensure the assembling position and the precision.

Drawings

The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:

fig. 1 is a schematic structural diagram of an auxiliary meshing system of a multi-stage gear set of a gearbox of an intelligent gas meter;

FIG. 2 is a schematic structural view of a self-resetting deformable member;

FIG. 3 is a first structural schematic of the air-blowing member;

FIG. 4 is a second schematic representation of the blow member (with the gearbox multi-stage gear set omitted);

FIG. 5 is a schematic structural view of the index plate;

FIG. 6 is a schematic structural view of the tooling fixture;

FIG. 7 is a flow chart of a method of assisting engagement of a gearbox multi-speed gearset;

the reference numerals in the drawings denote:

10-an intelligent gas meter gearbox multi-stage gear set auxiliary meshing system;

101-a moving part;

102-a self-resetting deformable member;

103-air blowing piece;

104-a lifting assembly; 1041-a scaffold; 1042-a lifting block;

105-an index plate; 1051-tooling fixture; 1052-a splitter;

20-a gearbox multi-stage gearset;

30-a gearbox cover;

40-method of auxiliary engagement of a gearbox multi-stage gearset.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.

As shown in fig. 1 and fig. 2, a first embodiment of the present invention mainly discloses an auxiliary meshing system 10 for a multi-stage gear set of an intelligent gas meter gearbox, which at least includes:

a moving member 101 for moving in a direction perpendicular to a rotational plane of the gear in the transmission multi-stage gearset 20;

the self-resetting deformation piece 102 is connected to the moving piece 101 and moves along with the moving piece 101, and the self-resetting deformation piece 102 moves to the upper end face of a gear in the gearbox multi-stage gear set 20 along with the moving piece 101 and is pressed downwards;

an air blowing member 103 provided on one side of the moving member 101 for continuously or intermittently blowing air to generate an air flow directed to one or more gears in the transmission multi-stage gear set 20;

the air flow generated by pressing down the self-resetting deformation piece 102 and the air blowing piece 103 drives the gears of the gearbox multi-stage gear set 20 to mesh.

The auxiliary meshing system 10 for the multi-stage gear set of the intelligent gas meter gearbox is mainly used for meshing the multi-stage gears after the multi-stage gear set of the auxiliary gearbox is installed, and can be arranged after the installation process of the multi-stage gear set 20 of the gearbox.

When the auxiliary meshing system 10 of the gearbox multi-stage gear set of the intelligent gas meter is used, the gearbox multi-stage gear set 20 is conveyed on a conveying track and is installed, when the auxiliary meshing system 10 of the gearbox multi-stage gear set of the intelligent gas meter is reached, conveying is stopped, at the moment, the moving piece 101 drives the self-resetting deformation piece 102 to move, the self-resetting deformation piece 102 moves to the upper end face of an internal gear of the gearbox multi-stage gear set 20 along the direction perpendicular to the rotating face of the internal gear of the gearbox multi-stage gear set 20, the self-resetting deformation piece 102 is continuously pressed down until the self-resetting deformation piece is contacted with the upper end face of the internal gear of the gearbox multi-stage gear set 20, after the self-resetting deformation piece 102 is contacted, the internal gear of the gearbox multi-stage gear set 20 is driven to axially translate along respective gear shafts based on the pressing force of the self-resetting deformation piece 102 or the self-resetting deformation force of the self-resetting deformation, so that the dimensional error that the gears are not installed in place during assembly can be compensated, and each gear can be installed to a proper position on a shaft, the assembly precision of the gears is improved, secondly, when the gears axially translate along respective gear shafts, the gears synchronously generate actions under the driving of the pressure of the self-resetting deformation piece 102 or the self-resetting deformation force thereof, the action can be slight shaking, floating, inclining or rotating, when the gears act, the gear teeth and the gear grooves between the gears can better form inserting matching, thereby realizing the meshing effect mutually, ensuring the meshing position and precision of the gears in the gear set, playing a good auxiliary effect of gear meshing, and the self-resetting deformation piece 102 of the present embodiment has a self-resetting deformation effect, when the gear is pressed, which can be deformed to reduce the rigidity effect on the gear and can increase the contact area with the gear after being deformed, the extrusion force or the self-resetting deformation force can be uniformly dispersed to the contact surface of the gear, the gear deformation caused by local extrusion is avoided, and the integrity of the gear is further ensured; meanwhile, the air flow generated by the air blowing of the air blowing piece 103 is used as the driving force of the gearbox multistage gear set 20, the thrust generated by the air flow drives one or more gears in the gearbox multistage gear set 20 to rotate, in the rotating process, due to the air flow, the acting force between the gears, the gravity action of the gears and the like, the gears can not only rotate under the action of the air flow, but also slightly shake, float, incline or rotate and the like.

It should be noted that:

the self-resetting deformation piece 102 is pressed down and the air blowing piece 103 blows air, and belongs to two actions, wherein the two actions can realize the auxiliary effect of gear engagement, and when the self-resetting deformation piece is used specifically: the two can be separated in sequence, namely the self-resetting deformation piece 102 is pressed down and then the air blowing piece 103 blows air, or the air blowing piece 103 blows air and then the self-resetting deformation piece 102 is pressed down; the two can also operate simultaneously, but because the two can interact with each other, in this embodiment, in order to reduce the interaction, it is preferable that the downward pressure or deformation force of the reset deformation member 102 is much greater than or less than the airflow thrust of the blowing member 103, and one of the two acts is used as the main action, and the other acts as the auxiliary action.

Secondly, in continuous or intermittent blowing: continuous blowing means continuous blowing at a fixed flow rate; or the flow rate is gradually increased or decreased at a fixed rate to continue blowing.

Firstly, the air is continuously blown at a fixed flow rate, namely the air blowing piece 103 continuously blows air at a fixed flow rate, so that continuous and stable air flow can be provided for the gearbox multi-stage gear set 20, further, the action generated by the gears is stable, the gears are more stable in meshing, the meshing speed is high, and the effect is good. Further, the fixed flow rate can be 500-1000 ml/min. Further, the fixed flow rate may be 500ml/min, 550ml/min, 600ml/min, 650ml/min, 700ml/min, 750ml/min, 800ml/min, 850ml/min, 900ml/min, 950ml/min, 1000 ml/min. Specifically, the fixed flow rate is 750 ml/min.

Secondly, the flow is gradually increased or decreased at a fixed rate for continuous blowing, which means that the blowing amount of the blowing piece 103 is gradually increased at a fixed rate for blowing; or the air blowing member 103 blows air by gradually reducing the amount of blown air at a fixed rate.

Wherein, the air blowing piece 103 blows according to a fixed speed gradual increase blowing volume, the air blowing piece 103 blows from zero or an initial blowing volume, and according to fixed speed gradual increase blowing volume until increasing to the maximum blowing volume and stopping or repeating, this mode utilizes the method of gradual increase blowing volume, can blow the gear to unable rotation earlier, but can rock slightly or float, and then mesh the gear of easy meshing in advance, then after the blowing volume increases the gear and begins to rotate, the rotation of adjacent gear is realized through gear rotation to combine above action realization all gears's meshing, this mode gear meshing success rate is higher, but the consuming time is longer.

The air blowing part 103 gradually reduces the air blowing amount according to a fixed speed to blow air, namely the air blowing part 103 blows air from an initial air blowing amount, gradually reduces the air blowing amount according to the fixed speed until the air blowing amount is reduced to the minimum air blowing amount, namely the air blowing part stops or repeats, the method firstly utilizes large air flow to drive the gears to be meshed, the meshing of the gears can be realized on a large scale or the gears with larger dislocation are driven to be meshed, then the air blowing amount is gradually reduced, further, the gears are driven to slightly shake or float through fluctuation caused by air reduction, all the gears are further driven to be meshed, the method has the advantages of high gear meshing success rate and short time consumption, but the gears are easily damaged due to the fact that the initial air blowing amount is large, and the gears are easily damaged, and the gears are damaged.

The fixed rate is a fixed value, which may be 50-300 ml/min. Further, the fixed rate may be 50ml/min, 100ml/min, 150ml/min, 200ml/min, 250ml/min, 300 ml/min. Specifically, the fixed rate is 150 ml/min. The maximum air blowing amount is an upper limit value of the air blowing amount, so that excessive extrusion or deformation of the gear caused by excessive air blowing amount is avoided, and the maximum air blowing amount is preferably not more than 1000 ml/min; similarly, the minimum air blowing amount is a lower limit value of the air blowing amount, so that the situation that all gears cannot be driven to move due to too small air blowing amount and the auxiliary effect is lost is avoided, and the minimum air blowing amount is preferably not less than 500 ml/min.

Immediately above, intermittent blowing means: the air blowing member 103 continuously blows air with a fixed time interval. The interval of the fixed time is that the air blowing piece 101 blows intermittently according to the fixed time as the air blowing interval, and the air blowing mode can be the continuous air blowing mode. Further, the fixed time can be 0.5-2.5 seconds. Further, the fixed time may be 0.5 second, 1 second, 1.5 seconds, 2 seconds, 2.5 seconds. Specifically, the fixed time is 1.5 seconds.

Based on the above blowing modes, the multistage gear set auxiliary meshing system 10 of the intelligent gas meter gearbox of the embodiment can reasonably select the above blowing modes or the combination of any modes to perform gear meshing assistance.

Thirdly, the air flow directed to one or more gears in the gearbox multi-stage gear set 20, i.e. the blowing direction of the blowing element 103, may be: the air flow is relatively concentrated in the blowing direction, all the gears can be driven to move and further meshed in sequence based on the motion of one gear, and the gears are meshed more completely and completely from local to overall and have sequence, and the meshing degree of the gears is high. The first stage or last stage gear is a gear located at the first stage or the last stage of the gearbox multi-stage gear set 20, or in terms of transmission mode, the first stage or last stage gear is a driving transmission gear or an output transmission gear in the gearbox multi-stage gear set 20; the blowing direction may also be: to any number of gears in the transmission multi-stage gearset 20, such as any two gears that need to be meshed. This mode of blowing can drive the action of two at least gears simultaneously, and then utilizes the action of two at least gears to drive a plurality of gear engagement simultaneously, and gear engagement is more quick, but gear engagement unordered nature, the unable engaged condition of screens each other easily appears, and the meshing effect is relatively poor. Furthermore, the blowing direction of the blowing element 103 is directed towards the tooth flanks of one gear of the gearbox multi-stage gearset 20 or towards the meshing of any two gears of the gearbox multi-stage gearset 20. Specifically, the blowing direction of the blowing member 103 is directed to the tooth surfaces on the inner side of the gear grooves of the first stage or the last stage of the gear set 20 of the transmission.

Based on the blowing direction, in practical application, any one mode or a combination mode of the two modes can be selected according to requirements to limit the blowing direction.

Referring to fig. 2, the moving member 101 serves as a moving mechanism, and the moving direction thereof includes at least one direction control structure and a conveying mechanism which move along a direction perpendicular to the rotation plane of the gear in the multi-stage gear set 20 of the transmission, and mainly serves as a self-resetting deformable member 102.

As an optional mode, when the rotation plane direction of the gear in the gearbox multi-stage gear set 20 is the horizontal direction, the moving part 101 can be lifted along the direction perpendicular to the rotation plane direction of the gear in the gearbox multi-stage gear set 20 by using a vertical lifting screw rod, and then the self-resetting deformation part 102 can be directly driven to be pressed down to the upper end face of the gear in the gearbox multi-stage gear set 20 after being lowered. Furthermore, in order to realize the lifting action of the vertical lifting screw rod, the vertical lifting screw rod can be connected with a lifting driving mechanism, and then the automatic lifting of the vertical lifting screw rod is realized. The lifting drive mechanism may be a drive motor, a robot arm, a robot, or the like in this embodiment.

With continued reference to fig. 2, the self-resetting deformable element 102 is an auxiliary element having a deforming force and capable of automatically restoring its shape to an original state, and is driven by the moving element 101 to move so as to press down on the upper end surface of one or more gears in the multi-stage gear set 20 of the transmission, and it may be an inelastic element, and only depends on the pressing force and its own gravity to press the gears, such as cotton, cloth, plastic, blocking pieces, etc., in the multi-stage gear set 20 of the transmission; the elastic element can be a metal or nonmetal sheet, strip or wire, the metal or nonmetal can be plastic, rubber, sponge, memory alloy and the like, and the elastic element can also be an elastic reset structure consisting of a plurality of deformation elements and other mechanisms, such as a spring shifting piece mechanism consisting of a spring and a shifting piece, a brush consisting of elastic bristles and a brush handle and the like.

It should be noted that, for convenience of replacement, the self-resetting deformable element 102 may be detachably connected to the self-resetting deformable element 102, such as by bonding, fastening, clamping, or screwing.

As a preferred structure, the self-resetting deformable element 102 can be selected from self-resetting soft elastic elements, and by virtue of the soft characteristic, when the self-resetting deformable element is in contact deformation with the gearbox multi-stage gear set 20, the self-resetting soft elastic element can be prevented from being rigidly extruded with the gear to damage the gear, the integrity of the gear is well protected, the deformation also belongs to flexible deformation, the deformation force cannot be increased greatly due to the increase of the deformation amount, the gear can be prevented from being damaged due to the excessive extrusion of the gear by the deformation force, and due to the soft characteristic, the deformation can be dispersed to the whole contact surface of the gear by the downward pressure, the gravity or the deformation force after the deformation, so that the local stress is dispersed, the deformation and the distortion caused by the stress concentration are avoided, and the gear is further protected.

Specifically, the self-resetting flexible elastic piece is a brush. The brush hair of brush warp with gear contact back, because the brush head of brush comprises a plurality of tiny brush hairs, and then its and gearbox multistage gear set 20 contact back, can correspond gear structure and gear position and carry out local self-adaptation deformation, thereby can contact and produce different deformation direction with different gears, the deflection, the action that not only can be fine drive corresponds the gear, make different gears produce different action or displacement volume, improve the meshing probability, the reduction that can also maximize is to the damage and the extrusion of gear, fabulous protection gear structure.

As shown in fig. 3, the blowing member 103 is mainly used for blowing air to drive one or more gears in the gearbox multi-stage gear set 20 to engage, and the blowing direction of the blowing member 103 is preferably parallel to the side surfaces of the gears in the gearbox multi-stage gear set 20, that is, the blowing direction is parallel to the side surface of any gear in the gearbox multi-stage gear set 20 and has no included angle, so that the air flow generated by blowing air by the blowing member 103 horizontally points to the gears in the gearbox multi-stage gear set 20, thereby preventing the gears in the gearbox multi-stage gear set 20 from being axially moved and locked with each other due to component forces in other directions caused by the air flow, and avoiding affecting the assembly precision and the engagement effect. The side surfaces of the gear refer to side surfaces on both sides of the gear perpendicular to the central axis of the gear.

As the air blowing structure of the embodiment, the air blowing member 103 preferably uses a capillary tube for blowing air to ensure that the blowing direction and speed can be maintained for a long time after the air is blown out. Further, the capillary tube may be made of a gooseneck to facilitate adjustment of the blowing direction.

In order to better realize the blowing effect of the blowing member 103, the blowing member 103 of the present embodiment is further connected to an air supply system with a flow control assembly. The gas supply system (not shown) of the present embodiment can continuously supply gas to the blowing member 103 and control the flow rate, etc. of the supplied gas by the flow control assembly. Specifically, the flow control component can be a flow valve, a flow rate valve, a regulating valve and the like, and the gas supply system can be a gas pump, a gas cylinder, a gas bag and the like.

As shown in fig. 4, the intelligent gas meter gearbox multistage gear set auxiliary meshing system 10 of the embodiment further includes a lifting assembly 104, and the gas blowing piece 103 is disposed on the lifting assembly 104. The lifting assembly 104 of the embodiment is used for driving the air blowing piece 103 to lift, and then the height of the air blowing piece 103 can be adjusted as required, so that the gear driving requirement can be met.

Specifically, the lifting assembly 104 includes a bracket 1041, a lifting block 1042 connected to the bracket 1041, and the blowing unit 103 is disposed on the lifting block 1042.

The bracket 1041 of the embodiment is used for fixing and supporting the lifting block 1042, and the lifting block 1042 can be lifted along the bracket 1041 to drive the blowing element 103 to lift. Specifically, the support 1041 is a supporting column, the lifting block 1042 is slidably disposed on the support 1041, and the lifting block 1042 is provided with a fixing member at a fixed position, such as a fixing screw, when specifically installed, the air blowing member 103 can be detachably connected to the lifting block 1042, so as to be convenient for detachment, replacement, and position adjustment.

As shown in fig. 5 and 6, the auxiliary meshing system 10 of the gearbox multistage gear set of the intelligent gas meter further includes an index plate 105, a tooling fixture 1051 is arranged on the index plate 105, a gearbox cover 30 is positioned on the tooling fixture 1051, and the upper end of the gearbox cover 30 is used for mounting a gearbox multistage gear set 20; the lower end of the dividing disc 105 is also provided with a divider 1052, and the moving part 101 and the air blowing part 103 are arranged outside the dividing disc 105 and are positioned after the installation process of the gearbox multi-stage gear set 20.

The graduated disk 105 of this embodiment is used for intermittent type transport gearbox lid 30, accomplish the categorised installation of gear on the gearbox lid 30 with providing specific conveying track, it is specific, be equipped with the constant head tank that pairs with gearbox lid 30 on the frock tool 1051 and be used for fixed gearbox lid 30, the decollator 1052 is then used for driving graduated disk 105 intermittent type and rotates, will install all gears of gearbox multistage gear set 20 on gearbox lid 30 at the rotation in-process, after accomplishing the gear installation, then rotate and carry out supplementary meshing operation to motion 101 and air-blowing piece 103 department, simplify gear installation and meshing flow, improve gear assembly and meshing precision.

As shown in fig. 7, based on the intelligent gas meter gearbox multi-stage gear set auxiliary meshing system 10, the second embodiment of the present invention mainly discloses a gearbox multi-stage gear set auxiliary meshing method 40, where the gearbox multi-stage gear set auxiliary meshing method 40 is used for assisting the multi-stage gear meshing after the gearbox multi-stage gear set 20 is installed, and the method at least includes:

step 401, setting a self-resetting deformation piece 102, wherein the self-resetting deformation piece 102 can be pressed down to the upper end surface of one or more gears in the gearbox multi-stage gear set 20;

in this step 401, the self-resetting deformation element 102 may be disposed on the moving element 101 to be driven to press down by the moving element 101, and when the self-resetting deformation element is disposed, the specific disposition position is located after the process of completing the installation of the gearbox multi-stage gear set 20, and in order to avoid the influence on the installation and transportation of the gearbox multi-stage gear set 20, the self-resetting deformation element may be disposed outside the transportation path of the gearbox multi-stage gear set 20, such as the outside of the index plate 103.

Step 402, arranging an air blowing piece 103, wherein the air blowing piece 103 blows air continuously or intermittently to generate air flow directed to one or more gears in the gearbox multi-stage gear set 20;

in the step, the setting position of the air blowing piece 103 can refer to the self-resetting deformation piece 102, and after the setting, the arrangement of the air blowing end of the air blowing piece 103 at intervals of the gearbox multi-stage gear set 20 is ensured, and the interval can be 3-5 cm according to the air blowing direction.

And the number of the first and second groups,

and step 403, pressing down the self-resetting deformation piece 102 and blowing air by the air blowing piece 103 to generate air flow, and driving gears in the gearbox multi-stage gear set 20 to mesh sequentially or simultaneously.

In this step 403, the self-resetting deformation element 102 is pressed down, deformation forces in different directions are generated based on deformation, or air is blown by the air blowing element 103 to generate air flow, and the air flow contacts with the contact surface of the gear or the tooth surface, the side surface and the like of the gear, so that the corresponding gear in the gearbox multistage gear set 20 can be driven to generate actions, such as rotation, shaking, inclination, floating and the like, through the actions, the gear teeth and the gear grooves between adjacent gears are better matched and form a meshing relationship, all gears are sequentially driven to mesh, the gears of the gearbox multistage gear set 20 are assisted to mesh, and the auxiliary gear meshing effect after the gearbox multistage gear set 20 is installed is completed.

It is foreseeable that the sequence of steps 401 and 402 is not fixed, the order of steps may be changed arbitrarily, and the present embodiment does not limit the order of steps.

According to the initial meshing air blowing method 40 for the gearbox multi-stage gear, the blowing air flow of the air blowing piece 101 drives the gearbox multi-stage gear set 20 to generate corresponding action, the gearbox multi-stage gear set 20 is driven to rotate and mesh, the gear meshing of the gearbox multi-stage gear set 20 can be efficiently assisted, the gear meshing does not rigidly contact with the gear of the gearbox multi-stage gear set 20, and the structural integrity of the gear in the gearbox multi-stage gear set 20 is well protected.

According to the auxiliary meshing method 40 for the multi-stage gear set of the gearbox, the internal gears of the multi-stage gear set 20 of the gearbox are driven to generate corresponding actions before and after or simultaneously by the deformation force of the self-resetting deformation piece 102 and the blowing air flow of the air blowing piece 103, the multi-stage gear set 20 of the gearbox is driven to rotate and mesh, the gears of the multi-stage gear set 20 of the gearbox can be efficiently meshed in an auxiliary mode, the gears are not in rigid contact with the gears of the multi-stage gear set 20 of the gearbox, the structural integrity of the internal gears of the multi-stage gear set 20 of the gearbox is well protected, and the gears can be axially positioned to ensure the assembling position and the assembling precision.

The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

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