阅读说明：本技术 一种钣金机床用新型液压伺服系统 (Novel hydraulic servo system for sheet metal machine tool ) 是由 张万领 于 2020-05-06 设计创作，主要内容包括：本发明公开了一种钣金机床用新型液压伺服系统,包括液压伺服控制系统、自动检测系统和降温系统,所述液压伺服控制系统由自动控制系统、反馈模块和液压执行元件组成,所述反馈模块由传输模块、若干个压力传感器、若干个位移传感器和若干个速度传感器组成,所述自动控制系统与传输模块、压力传感器、位移传感器和速度传感器之间均电性连接；本发明结构简单,设计合理,当液压元件工作过程中温度过高时,能够快速检测并自动进行降温,防止产生气穴现象,提高液压伺服系统整体的可靠性,同时当液压元件发生漏油时,能够自动检测并关闭液压元件的工作,防止液压油易受污染甚至引发火灾。(The invention discloses a novel hydraulic servo system for a sheet metal machine tool, which comprises a hydraulic servo control system, an automatic detection system and a cooling system, wherein the hydraulic servo control system consists of an automatic control system, a feedback module and a hydraulic execution element, the feedback module consists of a transmission module, a plurality of pressure sensors, a plurality of displacement sensors and a plurality of speed sensors, and the automatic control system is electrically connected with the transmission module, the pressure sensors, the displacement sensors and the speed sensors; the hydraulic servo system has the advantages of simple structure and reasonable design, can quickly detect and automatically cool when the temperature is too high in the working process of the hydraulic element, prevents cavitation, improves the overall reliability of the hydraulic servo system, can automatically detect and close the working of the hydraulic element when the hydraulic element leaks oil, and prevents the hydraulic oil from being easily polluted and even causing fire.)

1. The utility model provides a sheet metal machine tool is with novel hydraulic servo system, includes hydraulic servo control system (1), automatic check out system (2) and cooling system (3), its characterized in that: the hydraulic servo control system (1) is composed of an automatic control system (101), a feedback module (102) and a hydraulic execution element (103), wherein the feedback module (102) is composed of a transmission module (1021), a plurality of pressure sensors (1022), a plurality of displacement sensors (1023) and a plurality of speed sensors (1024), the automatic control system (101) is electrically connected with the transmission module (1021), the pressure sensors (1022), the displacement sensors (1023) and the speed sensors (1024), the output ends of the pressure sensors (1022), the displacement sensors (1023) and the speed sensors (1024) are electrically connected with the input end of the transmission module (1021), the hydraulic execution element (103) is composed of a plurality of hydraulic cylinders (1031), a plurality of servo motors (1032) and a plurality of bidirectional variable pumps (1033), and the output end of the automatic control system (101) is electrically connected with the input end of the hydraulic cylinders (1031), Equal control connection between the input of servo motor (1032) and the input of two-way variable pump (1033), automatic check out system (2) comprise temperature sensor (21) and oil leak detection module (22), the output of temperature sensor (21) and the output of oil leak detection module (22) all with the input electric connection of transmission module (1021), cooling system (3) comprise water cooling system (31) and air cooling system (32), equal control connection between the output of automatic control system (101) and the input of water cooling system (31) and air cooling system (32), the output control connection of automatic control system (101) has bee calling organ (4) and alarm lamp (5).

2. The novel hydraulic servo system for the sheet metal machine tool according to claim 1, characterized in that: the hydraulic servo control system (1) is in telecommunication connection with a manual control module (6).

3. The novel hydraulic servo system for the sheet metal machine tool according to claim 1, characterized in that: and a signal amplification module (7) is arranged between the output end of the transmission module (1021) and the input end of the automatic control system (101).

4. The novel hydraulic servo system for the sheet metal machine tool according to claim 1, characterized in that: and the detection ends of the pressure sensor (1022), the displacement sensor (1023) and the speed sensor (1024) are arranged at the output ends of the hydraulic cylinder (1031), the servo motor (1032) and the bidirectional variable pump (1033).

5. The novel hydraulic servo system for the sheet metal machine tool according to claim 1, characterized in that: and a positioning module (8) is arranged at the input end of the oil leakage detection module (22).

6. The novel hydraulic servo system for the sheet metal machine tool according to claim 1, characterized in that: and the water cooling system (31) adopts circulating water cooling.

7. The novel hydraulic servo system for the sheet metal machine tool according to claim 1, characterized in that: the buzzer (4) and the alarm lamp (5) are both arranged on the shell of the sheet metal machine tool.

Technical Field

The invention belongs to the technical field of hydraulic servo system equipment of a sheet metal machine tool, and particularly relates to a novel hydraulic servo system for the sheet metal machine tool.

Background

The hydraulic servo system can make the output quantity of the system, such as displacement, speed or force, automatically, quickly and accurately follow the change of the input quantity to change, at the same time, the output power is greatly amplified, and the electro-hydraulic servo system converts the electric signal with small power into high-power hydraulic power by using an electro-hydraulic servo valve, thereby realizing the servo control of some heavy mechanical equipment, and the volume and weight of the hydraulic actuator are far less than those of the electro-mechanical actuator with the same power. Because the volume and weight of a hydraulic actuator (such as a valve, a hydraulic cylinder or a motor) are increased more slowly with the increase of power than that of an electromechanical actuator, the former mainly increases power by increasing liquid flow and pressure, although the volume and weight of a power mechanism are increased, the volume and weight of the hydraulic actuator can be reduced by adopting high-strength and light metal materials, the hydraulic actuator has stable transmission and strong anti-interference capability, particularly good low-speed performance, the electromechanical system has poor transmission stability and is easily influenced by various external interferences such as electromagnetic waves, and a hydraulic servo system is widely applied to industrial control by the unique advantages of high response speed, high load rigidity, high control power and the like, and plays an important role particularly on a sheet metal machine tool.

However, when the existing hydraulic servo system is applied to a sheet metal machine tool, the sheet metal machine tool needs to work for a long time, the volume elastic modulus of liquid of a hydraulic element after working for a long time is changed along with the temperature and the content of air mixed in oil, the system performance is obviously affected when the temperature is changed, leakage is increased at high temperature, cavitation is easy to generate, oil leakage cannot be found in time, the environment is polluted, fire is easy to cause, hydraulic oil is easy to pollute, and an execution mechanism can be blocked.

Disclosure of Invention

The invention aims to provide a novel hydraulic servo system for a sheet metal machine tool, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a novel hydraulic servo system for a sheet metal machine tool comprises a hydraulic servo control system, an automatic detection system and a cooling system, wherein the hydraulic servo control system comprises an automatic control system, a feedback module and a hydraulic executive component, the feedback module comprises a transmission module, a plurality of pressure sensors, a plurality of displacement sensors and a plurality of speed sensors, the automatic control system is electrically connected with the transmission module, the pressure sensors, the displacement sensors and the speed sensors, the output ends of the pressure sensors, the displacement sensors and the speed sensors are electrically connected with the input end of the transmission module, the hydraulic executive component comprises a plurality of hydraulic cylinders, a plurality of servo motors and a plurality of bidirectional variable pumps, the output end of the automatic control system is in control connection with the input ends of the hydraulic cylinders, the input ends of the servo motors and the input ends of the bidirectional variable pumps, the automatic detection system comprises temperature sensor and oil leak detection module, temperature sensor's the output and the output of oil leak detection module all with transmission module's input electric connection, the cooling system comprises water cooling system and air-cooled system, equal control connection between automatic control system's the output and the input of water cooling system and the input of air-cooled system, automatic control system's output control is connected with bee calling organ and alarm lamp.

Preferably, the hydraulic servo control system is in telecommunication connection with a manual control module.

Preferably, a signal amplification module is arranged between the output end of the transmission module and the input end of the automatic control system.

Preferably, the detection ends of the pressure sensor, the displacement sensor and the speed sensor are all arranged at the output ends of the hydraulic cylinder, the servo motor and the bidirectional variable pump.

Preferably, the input end of the oil leakage detection module is provided with a positioning module.

Preferably, the water cooling system adopts circulating water cooling.

Preferably, the buzzer and the alarm lamp are both arranged on the shell of the sheet metal machine tool.

Compared with the prior art, the invention has the beneficial effects that:

(1) according to the hydraulic servo system, the temperature sensor is arranged in the automatic detection system, the output end of the temperature sensor is electrically connected with the input end of the transmission module, the cooling system consists of the water cooling system and the air cooling system, the output end of the automatic control system is in control connection with the input end of the water cooling system and the input end of the air cooling system, and through detection of the temperature sensor and cooling of the water cooling system and the air cooling system, when the temperature is too high in the working process of a hydraulic element, rapid detection can be realized, the automatic cooling can be realized, cavitation can be prevented, and the overall reliability of the hydraulic servo system can be improved;

(2) according to the invention, the oil leakage detection module is arranged in the automatic detection system, the output end of the oil leakage detection module is electrically connected with the input end of the transmission module, and the output end of the automatic control system is connected with the buzzer and the alarm lamp in a control manner, so that when the hydraulic element leaks oil, the hydraulic element can be automatically detected and closed, the blockage of an actuating mechanism is prevented, and the hydraulic oil is prevented from being easily polluted and even causing fire.

Drawings

FIG. 1 is an overall schematic block diagram of the present invention;

FIG. 2 is a functional block diagram of a transmission module of the present invention;

FIG. 3 is a schematic block diagram of a hydraulic actuator of the present invention.

In the figure: 1. a hydraulic servo control system; 101. an automatic control system; 102. a feedback module; 1021. a transmission module; 1022. a pressure sensor; 1023. a displacement sensor; 1024. a speed sensor; 103. a hydraulic actuator; 1031. a hydraulic cylinder; 1032. a servo motor; 1033. a bidirectional variable displacement pump; 2. an automatic detection system; 21. a temperature sensor; 22. an oil leak detection module; 3. a cooling system; 31. a water cooling system; 32. an air cooling system; 4. a buzzer; 5. an alarm lamp; 6. a manual control module; 7. a signal amplification module; 8. and a positioning module.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution of a novel hydraulic servo system for a sheet metal machine tool: a novel hydraulic servo system for a sheet metal machine tool comprises a hydraulic servo control system 1, an automatic detection system 2 and a cooling system 3, wherein the hydraulic servo control system 1 comprises an automatic control system 101, a feedback module 102 and a hydraulic actuating element 103, the feedback module 102 comprises a transmission module 1021, a plurality of pressure sensors 1022, a plurality of displacement sensors 1023 and a plurality of speed sensors 1024, the automatic control system 101 is electrically connected with the transmission module 1021, the pressure sensors 1022, the displacement sensors 1023 and the speed sensors 1024 through leads, the output ends of the pressure sensors 1022, the displacement sensors 1023 and the speed sensors 1024 are electrically connected with the input end of the transmission module 1021 through leads, the hydraulic actuating element 103 comprises a plurality of hydraulic cylinders 1031, a plurality of servo motors 1032 and a plurality of bidirectional variable pumps 1033, and the output end of the automatic control system 101 and the input end of the hydraulic cylinders 1031, All through wire electric control connection between servo motor 1032's the input and two-way variable pump 1033's the input, automatic check out system 2 comprises temperature sensor 21 and oil leak detection module 22, temperature sensor 21's the output and oil leak detection module 22's the output all pass through wire electric connection with transmission module 1021's input, cooling system 3 comprises water cooling system 31 and air-cooled system 32, all through wire electric control connection between automatic control system 101's the output and water cooling system 31's the input and air-cooled system 32's the input, automatic control system 101's the output is connected with bee calling organ 4 and alarm lamp 5 through wire electric control.

In this embodiment, preferably, the hydraulic servo control system 1 is electrically and telecom-connected to the manual control module 6 through a wire, so as to facilitate starting the hydraulic servo control system 1 after oil leakage maintenance is completed.

In this embodiment, preferably, the signal amplification module 7 is electrically connected between the output end of the transmission module 1021 and the input end of the automatic control system 101 through a conducting wire, which is beneficial to amplifying and transmitting information fed back by the pressure sensor 1022, the displacement sensor 1023 and the speed sensor 1024 to the automatic control system 101, and improves accuracy of data.

In this embodiment, preferably, the detection ends of the pressure sensor 1022, the displacement sensor 1023 and the speed sensor 1024 are all installed at the output ends of the hydraulic cylinder 1031, the servo motor 1032 and the bidirectional variable pump 1033, which is beneficial to more accurately detecting data such as pressure, displacement and speed.

In this embodiment, preferably, the input end of the oil leakage detection module 22 is electrically connected to the positioning module 8 through a wire, which is beneficial to better detect the oil leakage position.

In this embodiment, preferably, the water cooling system 31 adopts circulating water cooling, which is beneficial to reducing the consumption of water source during water cooling.

In this embodiment, preferably, buzzer 4 and alarm lamp 5 are all installed on the shell of panel beating lathe, and the staff can discover fast when being favorable to the sound that buzzer 4 produced to propagate better and alarm lamp 5 reports to the police.

The working principle and the using process of the invention are as follows: in the device, when the hydraulic cylinder 1031, the servo motor 1032 and the bidirectional variable pump 1033 work at too high temperature for a long time, the temperature sensor 21 detects the temperature, the temperature sensor 21 converts the temperature information into an electric signal to be transmitted to the transmission module 1021, the transmission module 1021 transmits the signal to the automatic control system 101, the automatic control system 101 starts the water cooling system 31 and the air cooling system 32 to cool down, the automatic control system 101 automatically closes the water cooling system 31 and the air cooling system 32 after the temperature is lowered to a safe temperature, meanwhile, when oil leakage accidents happen to hydraulic elements such as the hydraulic cylinder 1031, the servo motor 1032 and the bidirectional variable pump 1033, the oil leakage detection module 22 detects the oil leakage, the oil leakage detection module 22 converts the oil leakage information into an electric signal to be transmitted to the transmission module 1021, the transmission module 1021 transmits the signal to the automatic control system 101, the automatic control system 101 closes the hydraulic execution element 103, and start bee calling organ 4 and alarm lamp 5, report to the police, this device when hydraulic component working process in-process high temperature, can short-term test and cool down automatically, prevent to produce cavitation, improve the holistic reliability of hydraulic servo, when hydraulic component takes place the oil leak, can automated inspection and close hydraulic component's work, prevent that actuating mechanism from blockking up to and prevent that hydraulic oil is easily contaminated and cause the conflagration even.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.