Belt cleaning device is used in cylinder cap processing

文档序号:1823999 发布日期:2021-11-12 浏览:10次 中文

阅读说明:本技术 一种缸盖加工用清洗装置 (Belt cleaning device is used in cylinder cap processing ) 是由 管宏庆 于 2021-08-13 设计创作,主要内容包括:本发明提出了一种缸盖加工用清洗装置,通过设置的定位夹紧机构、浸洗槽、输送带、一号清洁刷辊、驱动机构、隔离板与通管,可以通过输送带将缸盖输送至浸洗槽内,再由一号清洁刷辊对缸盖上孔内壁进行刷拭,同时在浸洗槽内的清洗液可以对缸盖进行浸泡清洗,可以减少清洗液的更换,同时会由隔离板与通管的设置,可以减少脏污的漂浮,减少脏污重新进入缸盖上的孔中,确保浸洗的效果。(The invention provides a cleaning device for cylinder cover processing, which is characterized in that a cylinder cover can be conveyed into a soaking groove through a conveying belt through a positioning clamping mechanism, the soaking groove, the conveying belt, a first cleaning brush roll, a driving mechanism, an isolation plate and a through pipe which are arranged, the inner wall of a hole in the cylinder cover is brushed by the first cleaning brush roll, meanwhile, cleaning liquid in the soaking groove can soak and clean the cylinder cover, so that the replacement of the cleaning liquid can be reduced, meanwhile, the floating of dirt can be reduced, the dirt can be prevented from entering the hole in the cylinder cover again through the arrangement of the isolation plate and the through pipe, and the soaking effect is ensured.)

1. The cleaning device for cylinder cover machining is characterized by comprising a cleaning box (1), wherein a cleaning cavity is formed in the cleaning box (1), an inlet and an outlet communicated with the cleaning cavity are respectively formed in two sides of the cleaning box (1), a conveying belt (2) is installed on the cleaning box (1), and the conveying belt (2) sequentially penetrates through the inlet, the cleaning cavity and the outlet; the working section of the conveying belt (2) comprises a gentle conveying section, a descending section, a low-level cleaning section, an ascending section and a washing conveying section which are sequentially connected, an immersion cleaning tank (3) is arranged in a cleaning cavity, cleaning liquid is filled in the immersion cleaning tank (3), and the low-level cleaning section is immersed in the cleaning liquid; a positioning and clamping mechanism is arranged in the cleaning cavity, and a first cleaning brush roll (4) capable of brushing the hole in the cylinder cover and a driving mechanism for driving the first cleaning brush roll (4) to be inserted into or pulled out of the hole in the cylinder cover are also arranged in the cleaning cavity;

soak tank (3) internally mounted division board (5), and division board (5) are located the below of low level washing section, run through the top parallel and level of installing the top of a plurality of siphunculus (6) and division board (5) on division board (5), the bottom of siphunculus (6) is less than the bottom surface of division board (5).

2. The cleaning device for machining the cylinder cover according to claim 1, wherein a hollow adsorption plate (7) is installed on the ground of the isolation plate (5), the through pipe (6) penetrates through the hollow adsorption plate (7), and the bottom end of the through pipe (6) is lower than the bottom surface of the hollow adsorption plate (7); a drain pipe and a water inlet pipe are communicated with the inside of the leaching tank (3), a water inlet of the drain pipe is positioned below the hollow adsorption plate (7), and a water outlet of the water inlet pipe is positioned above the isolation plate (5).

3. The cleaning device for cylinder cover machining according to claim 2, characterized in that the partition plate (5) comprises two inclined plane plates and a straight plate, the two inclined plane plates are respectively connected to two sides of the straight plate, two sides of the straight plate are respectively connected to the bottoms of the two inclined plane plates, and the tops of the two inclined plane plates are respectively connected to the inner walls of two sides of the immersion cleaning tank (3); the through pipe (6) is a conical pipe, and the small-caliber end of the through pipe (6) faces the bottom of the leaching tank (3).

4. The cylinder head processing cleaning device according to claim 1, characterized in that the number of the first cleaning brush rollers (4) is multiple, the multiple first cleaning brush rollers (4) are arranged in parallel and at intervals, and the driving mechanism comprises a first hydraulic rod (8); a motor (9) is installed on the output shaft of a hydraulic rod (8), and a cleaning brush roller (4) is installed on the output shaft of the motor (9).

5. The cleaning device for machining the cylinder cover according to claim 4, characterized in that an electric bent sliding rail (10) is installed on the inner wall of the top of the cleaning cavity, and the first hydraulic rod (8) is installed on a sliding block of the electric bent sliding rail (10).

6. The cleaning device for machining the cylinder cover according to claim 1, characterized in that adjusting electric sliding rails (11) are mounted on inner walls of two sides of the cleaning cavity, a second hydraulic rod (12) is mounted on a sliding block of each adjusting electric sliding rail (11), a second motor (13) is mounted on an output shaft of each second hydraulic rod (12), and a second cleaning brush roll (14) is mounted on an output shaft of each second motor (13).

7. The cleaning device for machining the cylinder cover according to the claim 1, characterized in that the positioning and clamping device comprises four clamping hydraulic rods (15) and four clamping corner blocks (16); the four clamping hydraulic rods (15) are symmetrically arranged on the inner walls of the two sides of the cleaning cavity relative to the conveying belt (2), the four clamping angle blocks (16) are respectively arranged on output shafts of the four clamping hydraulic rods (15), and openings of the four clamping angle blocks (16) are arranged in a pairwise opposite mode.

8. The cleaning device for machining the cylinder cover according to claim 7, wherein the positioning and clamping device further comprises two sets of limiting hydraulic rods (17) and two limiting push rods (18), the two sets of limiting hydraulic rods (17) are respectively installed on the inner walls of the two sides of the cleaning cavity, and the two limiting push rods (18) are respectively installed on output shafts of the two sets of limiting hydraulic rods (17).

9. The cleaning device for machining the cylinder cover according to claim 1, wherein two groups of position adjusting hydraulic rods (19) are mounted on the inner wall of the top of the cleaning cavity, an output shaft of each group of position adjusting hydraulic rods (19) is connected with an inclined plane push block (20), and inclined planes on the two inclined plane push blocks (20) are arranged oppositely.

10. The cleaning device for machining the cylinder cover according to the claim 1 is characterized in that a washing chamber (21) is installed on the cleaning box (1), the washing chamber (21) is located at an outlet position and above a washing conveying section of the conveying belt (2), a washing cavity communicated with the washing cavity is formed in the washing chamber (21), and a plurality of washing heads (22) are installed on the inner wall of the washing cavity.

Technical Field

The invention relates to the technical field of cleaning for cylinder cover machining, in particular to a cleaning device for cylinder cover machining.

Background

The cylinder cap is installed on the cylinder body, seals the cylinder from upper portion and constitutes the combustion chamber, and the cylinder cap need wash it man-hour, but has some inlet channel, exhaust passage etc. on the cylinder cap and all need dredge the washing, and the present washing is generally through washing, and when some stubborn debris, difficult washout is clean, causes inconvenience to later stage processing easily.

Disclosure of Invention

Based on the technical problems in the background art, the invention provides a cleaning device for cylinder cover machining.

The cleaning device for cylinder cover processing comprises a cleaning box, wherein a cleaning cavity is formed in the cleaning box, an inlet and an outlet which are communicated with the cleaning cavity are formed in two sides of the cleaning box respectively, a conveying belt is mounted on the cleaning box, and the conveying belt sequentially penetrates through the inlet, the cleaning cavity and the outlet; the conveying belt working section comprises a gentle conveying section, a descending section, a low-level cleaning section, an ascending section and a washing conveying section which are sequentially connected, an immersion cleaning groove is arranged in a cleaning cavity, cleaning liquid is filled in the immersion cleaning groove, and the low-level cleaning section is immersed in the cleaning liquid; a positioning and clamping mechanism is arranged in the cleaning cavity, and a first cleaning brush roll capable of brushing the hole in the cylinder cover and a driving mechanism for driving the first cleaning brush roll to be inserted into or pulled out of the hole in the cylinder cover are also arranged in the cleaning cavity;

the inside installation division board of leaching tank, and the division board is located the below of low level washing section, run through the top parallel and level of installing the top of a plurality of siphunculus and division board on the division board, the bottom of siphunculus is less than the bottom surface of division board.

Preferably, the ground of the isolation plate is provided with a hollow adsorption plate, the through pipe penetrates through the hollow adsorption plate, and the bottom end of the through pipe is lower than the bottom surface of the hollow adsorption plate; the inside of the leaching tank is communicated with a drain pipe and a water inlet pipe, the water inlet of the drain pipe is positioned below the hollow adsorption plate, and the water outlet of the water inlet pipe is positioned above the isolation plate.

Preferably, the isolation plate comprises two inclined plane plates and a straight plate, the two inclined plane plates are respectively connected to two sides of the straight plate, two sides of the straight plate are respectively connected with the bottoms of the two inclined plane plates, and the tops of the two inclined plane plates are respectively connected to the inner walls of two sides of the leaching tank; the siphunculus is the toper pipe, and the small-bore end of siphunculus is towards the bottom of leaching groove.

Preferably, the number of the first cleaning brush rolls is multiple, the first cleaning brush rolls are arranged in parallel at intervals, and the driving mechanism comprises a first hydraulic rod; a motor is installed on the output shaft of a hydraulic rod, and a cleaning brush roller is installed on the output shaft of the motor.

Preferably, the inner wall of the top of the cleaning cavity is provided with an electric bent sliding rail, and the first hydraulic rod is arranged on a sliding block of the electric bent sliding rail.

Preferably, the inner walls of the two sides of the cleaning cavity are provided with adjusting electric sliding rails, a sliding block of each adjusting electric sliding rail is provided with a second hydraulic rod, an output shaft of the second hydraulic rod is provided with a second motor, and an output shaft of the second motor is provided with a second cleaning brush roller.

Preferably, the positioning and clamping device comprises four clamping hydraulic rods and four clamping corner blocks; the four clamping hydraulic rods are symmetrically arranged on the inner walls of the two sides of the cleaning cavity relative to the conveying belt, the four clamping corner blocks are respectively arranged on the output shafts of the four clamping hydraulic rods, and the openings of the four clamping corner blocks are arranged in a pairwise opposite mode.

Preferably, the positioning and clamping device further comprises two groups of limiting hydraulic rods and two limiting push rods, the two groups of limiting hydraulic rods are respectively installed on the inner walls of the two sides of the cleaning cavity, and the two limiting push rods are respectively installed on output shafts of the two groups of limiting hydraulic rods.

Preferably, two sets of position adjusting hydraulic rods are installed on the inner wall of the top of the cleaning cavity, an output shaft of each position adjusting hydraulic rod is connected with an inclined plane push block, and inclined planes on the two inclined plane push blocks are arranged oppositely.

Preferably, the cleaning box is provided with a washing chamber, the washing chamber is located at an outlet and above the conveying belt washing conveying section, a washing cavity communicated with the cleaning cavity is formed in the washing chamber, and a plurality of washing heads are mounted on the inner wall of the washing cavity.

The cleaning device for machining the cylinder cover, provided by the invention, has the beneficial effects that: through the location clamping mechanism who sets up, the tank that leaches, the conveyer belt, a clean brush roll, actuating mechanism, division board and siphunculus, can carry the cylinder cap to the tank that leaches through the conveyer belt in, the downthehole wall is brushed away by a clean brush roll to the cylinder cap again, the washing liquid in the tank that leaches simultaneously can soak the washing to the cylinder cap, can reduce the change of washing liquid, simultaneously can be by the setting of division board and siphunculus, can reduce dirty showy, reduce dirty and get into the hole on the cylinder cap again, ensure the effect of leaching.

Drawings

FIG. 1 is a schematic structural diagram of a cleaning device for cylinder head processing according to the present invention;

FIG. 2 is a schematic view of an internal structure of a cleaning device for cylinder head processing according to the present invention;

FIG. 3 is a top view of a partition board in the cleaning device for machining a cylinder head according to the present invention;

FIG. 4 is a partial cross-sectional view of a partition plate in the cleaning device for machining a cylinder head according to the present invention;

FIG. 5 is a sectional top view of a cleaning tank of the cleaning apparatus for cylinder head processing according to the present invention;

fig. 6 is a schematic structural view of an electric curved slide rail in the cleaning device for cylinder head processing according to the present invention.

Detailed Description

Referring to fig. 1-6, the invention provides a cleaning device for cylinder cover processing, which comprises a cleaning box 1, wherein:

a cleaning cavity is formed in the cleaning box 1, an inlet and an outlet which are communicated with the cleaning cavity are formed in two sides of the cleaning box 1 respectively, a conveying belt 2 is mounted on the cleaning box 1, and the conveying belt 2 sequentially penetrates through the inlet, the cleaning cavity and the outlet; the working section of the conveying belt 2 comprises a gentle conveying section, a descending section, a low-level cleaning section, an ascending section and a washing conveying section which are sequentially connected, an immersion cleaning tank 3 is arranged in a cleaning cavity, cleaning liquid is filled in the immersion cleaning tank 3, and the low-level cleaning section is immersed in the cleaning liquid; a positioning and clamping mechanism is arranged in the cleaning cavity, and a first cleaning brush roller 4 capable of brushing holes in the cylinder cover and a driving mechanism for driving the first cleaning brush roller 4 to be inserted into or pulled out of the holes in the cylinder cover are also arranged in the cleaning cavity;

when wasing the cylinder cap, can place the cylinder cap according to a certain position and carry the cylinder cap to washing case 1 through conveyer belt 2 on conveyer belt 2, place the cylinder cap at the gentle section of carrying, reduce to carry the cylinder cap to low-order washing section by the descending section again, the cylinder cap gets into and soaks in the washing liquid in the soaking groove 3, when the cylinder cap reaches low-order washing section, can sense the arrival assigned position of cylinder cap by the sensor, it is fixed to press from both sides the position of cylinder cap tightly by location clamping mechanism again, make the position of cylinder cap just simultaneously, brush in inserting the hole on the cylinder cap by a driving mechanism drive cleaning brush roller 4 again, can carry out the stubborn spot in the hole and piece brush, can ensure clear effect.

An isolation plate 5 is arranged in the leaching tank 3, the isolation plate 5 is positioned below the low-position cleaning section, a plurality of through pipes 6 are arranged on the isolation plate 5 in a penetrating mode, the top ends of the through pipes 6 are flush with the top of the isolation plate 5, and the bottom ends of the through pipes 6 are lower than the bottom surface of the isolation plate 5;

the dirt cleaned by brushing falls out and then enters the immersion cleaning tank 3; simultaneously dirty can drop into the bottom of soaking tank 3 through siphunculus 6, when the washing liquid activity, because the motion of water liquid can drive dirty floating, dirty can be blockked by division board 5, and one section will be grown out to the bottom of siphunculus 6 in addition, can make dirty can not slide the top that the rethread siphunculus 6 carries out division board 5 along the bottom of division board 5 to reduce during dirty reentrant jar lid upper hole, can ensure the normal soaking of cylinder cap.

In a specific embodiment, a hollow adsorption plate 7 is installed on the ground of the isolation plate 5, the through pipe 6 penetrates through the hollow adsorption plate 7, and the bottom end of the through pipe 6 is lower than the bottom surface of the hollow adsorption plate 7; a water outlet pipe and a water inlet pipe are communicated with the inside of the leaching tank 3, the water inlet of the water outlet pipe is positioned below the hollow adsorption plate 7, and the water outlet of the water inlet pipe is positioned above the isolation plate 5;

can adsorb the dirty absorption that floats through hollow adsorption plate 7 in inside, reduce the floater too much and get into the hole of cylinder cap, install in the below of hollow adsorption plate 7 through the drain pipe simultaneously, can discharge dirty, ensure the health of washing liquid, the inlet tube is installed in the top of division board 5 simultaneously, can reduce dirty stirring in the washing liquid.

In a specific embodiment, the isolation plate 5 comprises two inclined plane plates and a straight plate, the two inclined plane plates are respectively connected with two sides of the straight plate, two sides of the straight plate are respectively connected with the bottoms of the two inclined plane plates, and the tops of the two inclined plane plates are respectively connected with the inner walls of two sides of the leaching tank 3; the through pipe 6 is a conical pipe, and the small-caliber end of the through pipe 6 faces the bottom of the leaching tank 3;

the through pipe 6 cannot be installed on the inclined plane plate when the inclined plane is at a high position, and some floating objects can float in an included angle formed by the inclined plane plate and the inner wall of the leaching tank 3, so that the floating objects are reduced from floating to the liquid level of cleaning liquid through the through pipe 6 and entering the holes of the cylinder cover.

In a specific embodiment, the number of the first cleaning brush rollers 4 is multiple, the first cleaning brush rollers 4 are arranged in parallel at intervals, and the driving mechanism comprises a first hydraulic rod 8; a first motor 9 is installed on an output shaft of the first hydraulic rod 8, and a first cleaning brush roller 4 is installed on an output shaft of the first motor 9;

can be orderly carry out the while to the hole on the cylinder cap and brush, remove through a hydraulic stem 8 public promotion a motor 9 and a cleaning brush roller 4 for a cleaning brush roller 4 inserts the hole that corresponds on the cylinder cap, again by a motor 9 work drive a cleaning brush roller 4 rotate brush the downthehole brushing away that goes up the cylinder cap, can also make a round trip to reciprocate to brush away through a hydraulic stem 8 work, can make the brushing away better result.

In a specific embodiment, an electric bent sliding rail 10 is installed on the inner wall of the top of the cleaning cavity, and a first hydraulic rod 8 is installed on a sliding block of the electric bent sliding rail 10; can drive the position of a hydraulic stem 8 work and adjustment cleaning brush roller 4 through the work of electronic curved slide rail 10, can brush in the hole on the cylinder cap of different models, also can brush in the hole of different positions on the cylinder cap through adjusting position.

In a specific embodiment, adjusting electric sliding rails 11 are mounted on the inner walls of two sides of the cleaning cavity, a second hydraulic rod 12 is mounted on a sliding block of each adjusting electric sliding rail 11, a second motor 13 is mounted on an output shaft of each second hydraulic rod 12, and a second cleaning brush roll 14 is mounted on an output shaft of each second motor 13;

can promote No. two motors 13 and No. two cleaning brush rolls 14 through No. two hydraulic stem 12 work for No. two cleaning brush rolls 14 insert the hole of cylinder cap side, brush by No. two motors 13 work inner wall in hole again, can also clear up the cylinder cap of different models through adjusting No. two cleaning brush rolls 14 of 11 work drive of electric slide rail to different positions, can also clear up other holes on the cylinder cap.

In a specific embodiment, the positioning and clamping device comprises four clamping hydraulic rods 15 and four clamping corner blocks 16; four clamping hydraulic rods 15 are symmetrically arranged on the inner walls of two sides of the cleaning cavity relative to the conveying belt 2, four clamping angle blocks 16 are respectively arranged on output shafts of the four clamping hydraulic rods 15, and openings of the four clamping angle blocks 16 are arranged in a pairwise opposite mode;

press from both sides tight hornblock 16 and be the L type, press from both sides the open-ended both sides inner wall of tight hornblock 16 in addition and all be provided with the inclined plane, when the cylinder cap appeared a little incline, can finely tune the position of cylinder cap through the inclined plane for the position of cylinder cap is normally ajusted, is pressed from both sides tight hydraulic stem 15 simultaneous working by four again and drives four tight hornblock 16 work of clamp simultaneously, can press from both sides tight location to the cylinder cap.

In a specific embodiment, the positioning and clamping device further comprises two groups of limiting hydraulic rods 17 and two limiting push rods 18, the two groups of limiting hydraulic rods 17 are respectively installed on the inner walls of the two sides of the cleaning cavity, and the two limiting push rods 18 are respectively installed on output shafts of the two groups of limiting hydraulic rods 17;

two limit push rods 18 are pushed to work simultaneously through the work of the two groups of limit hydraulic rods 17, so that the two limit push rods 18 abut against the two sides of the cylinder cover to align the cylinder cover.

In a specific embodiment, two groups of positioning hydraulic rods 19 are mounted on the inner wall of the top of the cleaning cavity, an output shaft of each group of positioning hydraulic rods 19 is connected with an inclined plane push block 20, and inclined planes on the two inclined plane push blocks 20 are oppositely arranged;

the two inclined plane push blocks 20 are driven to press downwards through the work of the two groups of position adjusting hydraulic rods 19, so that the two ends of the cylinder cover are straightened through the inclined planes of the inclined plane push blocks 20.

In a specific embodiment, a washing chamber 21 is mounted on the washing tank 1, the washing chamber 21 is positioned at an outlet and above a washing conveying section of the conveying belt 2, a washing cavity communicated with the washing cavity is formed in the washing chamber 21, and a plurality of washing heads 22 are mounted on the inner wall of the washing cavity;

after the brushing of the cylinder cover is finished, the cylinder cover is flushed again by using the flushing head 22 to generate high-pressure water flow, so that the cleaning effect is ensured.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

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