阅读说明：本技术 一种义齿修复方法及设备 (False tooth repairing method and equipment ) 是由 刘茂亮 于 2021-08-19 设计创作，主要内容包括：本发明提出了一种义齿修复方法及设备,本发明涉及牙齿矫正技术领域。本发明的方案：S1：构造将患者的口腔的数据模型,得到患者口腔的三维模型；S2：将三维模型转化成STL格式文件,再通过曝光的方式得到多个切片文件,多个切片文件由下而上堆叠；S3：对多个切片文件进行支撑,提高打印精度；S4：打印机器由下而上移动,且对多个切片文件进行固化,最后得到义齿实物。本发明能够成型速度快、精度高,而且节约时间和减少了工作量。(The invention provides a false tooth repairing method and false tooth repairing equipment, and relates to the technical field of tooth correction. The scheme of the invention is as follows: s1: constructing a data model of the oral cavity of the patient to obtain a three-dimensional model of the oral cavity of the patient; s2: converting the three-dimensional model into an STL format file, and obtaining a plurality of slice files in an exposure mode, wherein the plurality of slice files are stacked from bottom to top; s3: supporting a plurality of slice files to improve printing precision; s4: and the printing machine moves from bottom to top, and the plurality of slice files are solidified to finally obtain the denture object. The invention has the advantages of high forming speed, high precision, time saving and workload reduction.)

1. A denture restoration method, comprising the steps of:

s1: constructing a data model of the oral cavity of the patient to obtain a three-dimensional model of the oral cavity of the patient;

s2: converting the three-dimensional model into an STL format file, and obtaining a plurality of slice files in an exposure mode, wherein the plurality of slice files are stacked from bottom to top;

s3: supporting a plurality of slice files to improve printing precision;

s4: and the printing machine moves from bottom to top, and the plurality of slice files are solidified to finally obtain the denture object.

2. The denture restoration method according to claim 1, wherein the constructing of the data model of the oral cavity of the patient in S1 includes CAD modeling and CT scan modeling.

3. The denture repair method according to claim 1, wherein the supporting of the plurality of sliced files in S3 includes automatic support addition and manual support addition.

4. The denture repair method according to claim 1, wherein the supporting of the plurality of sliced files in S3 includes columnar support, mesh support and honeycomb support.

5. The denture repair method according to claim 1, wherein the denture object is separated from the support after the denture object is obtained in S4, and the denture object is subjected to the secondary curing.

6. The denture repair method according to claim 5, wherein the denture object is subjected to secondary curing by an LED curing box.

7. The denture repair method according to claim 1, wherein the thickness of the slice file in S2 is 0.1cm to 0.6 cm.

8. The denture repair method according to claim 1, wherein the plurality of slice files in S2 are exposed in all directions.

9. A computer-readable storage medium, characterized in that the computer-readable storage medium is configured to store a program code for performing the method of any of claims 1-8.

10. A computing device, the computing device comprising a processor and a memory: the memory is used for storing program codes and transmitting the program codes to the processor; the processor is configured to perform the method of any of claims 1-8 according to instructions in the program code.

Technical Field

The invention relates to the technical field of orthodontics, in particular to a false tooth repairing method and false tooth repairing equipment.

Background

Three-dimensional printing (3D printing), which is a technique for realizing the physical structure of an object by layer-by-layer printing using materials such as powdered, linear, or block plastics, wax, or metal based on a digital model file (typically an STL or CAD file), is also called additive manufacturing, and covers various different types of techniques, such as fused deposition, laser sintering, photo-curing, binder jetting, and the like.

At present, casting is traditionally used. Firstly, using wax-type material to make patient bite, casting wax-type dental model, then using ceramic shell to cover it, heating and utilizing high-temp. to melt wax-type material, injecting molten metal material into the above-mentioned material, cooling so as to obtain the invented wearable metal tooth. This process is cumbersome, labor intensive, and relatively imprecise.

Disclosure of Invention

The invention aims to provide a false tooth repairing method and equipment, which have the advantages of high forming speed, high precision, time saving and workload reduction.

The embodiment of the invention is realized by the following steps:

the embodiment of the application provides a denture repairing method, which comprises the following steps: s1: constructing a data model of the oral cavity of the patient to obtain a three-dimensional model of the oral cavity of the patient; s2: converting the three-dimensional model into an STL format file, and obtaining a plurality of slice files in an exposure mode, wherein the plurality of slice files are stacked from bottom to top; s3: supporting a plurality of slice files to improve printing precision; s4: and the printing machine moves from bottom to top, and the plurality of slice files are solidified to finally obtain the denture object.

In some embodiments of the present invention, the constructing of the data model of the patient' S mouth in S1 includes CAD modeling and CT scan modeling.

In some embodiments of the present invention, the supporting the plurality of slice files in S3 includes automatically adding a support and manually adding a support.

In some embodiments of the present invention, the supporting of the plurality of sliced files in S3 includes a cylindrical support, a mesh support, and a honeycomb support.

In some embodiments of the invention, the denture form is separated from the support after the denture form is obtained in step S4, and the denture form is post-cured.

In some embodiments of the invention, the denture object is post-cured by an LED curing box.

In some embodiments of the present invention, the thickness of the slice file in S2 is 0.1cm to 0.6 cm.

In some embodiments of the present invention, the plurality of slice files in S2 are exposed in all directions.

In a second aspect, embodiments of the present application provide a computer-readable storage medium for storing program code for performing a method.

In a third aspect, an embodiment of the present application provides a computing device, where the computing device includes a processor and a memory: the memory is used for storing the program codes and transmitting the program codes to the processor; the processor is for a method performed in accordance with instructions in the program code.

Compared with the prior art, the embodiment of the invention has at least the following advantages or beneficial effects:

a denture repair method comprising the steps of: s1: constructing a data model of the oral cavity of the patient to obtain a three-dimensional model of the oral cavity of the patient; s2: converting the three-dimensional model into an STL format file, and obtaining a plurality of slice files in an exposure mode, wherein the plurality of slice files are stacked from bottom to top; s3: supporting a plurality of slice files to improve printing precision; s4: and the printing machine moves from bottom to top, and the plurality of slice files are solidified to finally obtain the denture object.

In the above embodiment, a denture repairing method may be specifically divided into three steps, i.e., data processing, a forming process, and a post-processing, where the data processing: before photo-curing printing, a slice file of each layer needs to be obtained, and the acquisition of the slice file needs the following steps: establishing a data model, converting formats, designing a support structure and layering slices, wherein the data model is constructed in two ways: the first method comprises the following steps: 3D modeling is carried out, and a three-dimensional model required by design is constructed by utilizing modeling software such as CAD (computer-aided design) and the like; and the second method comprises the following steps: the data model is obtained using a CT scan, which can construct a relatively complete three-dimensional model of the human body. Because the three-dimensional model generally comprises a plurality of irregular curved surfaces, the current slicing technology cannot directly slice the three-dimensional model, the three-dimensional model is converted into an STL format file, a free curved surface can be approximated by adopting a triangular infinite approximation method, almost all three-dimensional manufacturing software can support the format at present, the STL format is already a standard format for 3D printing, when parts are printed, a part is not adjacent to the ground or has overlarge angle deviation, at the moment, a support needs to be added, or in order to improve the printing precision, the support is added, namely: automatic addition: automatically adding through a designed program; and the second method comprises the following steps: manual addition: the operator makes manual adjustments to the dissatisfaction areas. Wherein the molding process comprises the following steps: after the slicing file is obtained, technological parameters of a photocuring machine need to be set, exposure time, exposure waiting time, slicing thickness, Z-axis running speed and the like can be set in the photocuring machine, reasonable exposure parameters are set, curing can be more thorough and efficient, after the parameters are set, a motor drives a bottom plate to move and contact the bottom of a resin tank, a DMD (digital micromirror device) controls light source penetration, curing is started on a printing platform, when one layer is cured, the motor moves upwards for a slicing height to wait for the input of a next image signal, and curing is performed layer by layer in sequence, and finally a real object is presented on the printing platform. Wherein the post-processing comprises the following steps: mainly to the washing and the adjustment of platform article to will support and part separately, can pass through the solidification of LED curing box with the part again after this, the secondary cure can effectively promote part hardness.

In this embodiment, 3D prints artificial tooth not only shaping fast, the precision is high, save time and reduced work load moreover, can also ensure the individuation of product, and this will provide new way for the development of artificial tooth trade, has changed the development direction of whole artificial tooth trade, and is further, can also restore the tooth inside the oral cavity through above-mentioned technique, carries out 3D to the tooth that damages and prints required material on the tooth, and is very convenient.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a flowchart of a denture repair method according to an embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally found in use of products of the application, and are used only for convenience in describing the present application and for simplification of description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.

In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The embodiments described below and the individual features of the embodiments can be combined with one another without conflict.

Example 1

Please refer to fig. 1. The denture repairing method provided by the embodiment of the application comprises the following steps: s1: constructing a data model of the oral cavity of the patient to obtain a three-dimensional model of the oral cavity of the patient; s2: converting the three-dimensional model into an STL format file, and obtaining a plurality of slice files in an exposure mode, wherein the plurality of slice files are stacked from bottom to top; s3: supporting a plurality of slice files to improve printing precision; s4: and the printing machine moves from bottom to top, and the plurality of slice files are solidified to finally obtain the denture object.

In the above embodiment, a denture repairing method may be specifically divided into three steps, i.e., data processing, a forming process, and a post-processing, where the data processing: before photo-curing printing, a slice file of each layer needs to be obtained, and the acquisition of the slice file needs the following steps: establishing a data model, converting formats, designing a support structure and layering slices, wherein the data model is constructed in two ways: the first method comprises the following steps: 3D modeling is carried out, and a three-dimensional model required by design is constructed by utilizing modeling software such as CAD (computer-aided design) and the like; and the second method comprises the following steps: the data model is obtained using a CT scan, which can construct a relatively complete three-dimensional model of the human body. Because the three-dimensional model generally comprises a plurality of irregular curved surfaces, the current slicing technology cannot directly slice the three-dimensional model, the three-dimensional model is converted into an STL format file, a free curved surface can be approximated by adopting a triangular infinite approximation method, almost all three-dimensional manufacturing software can support the format at present, the STL format is already a standard format for 3D printing, when parts are printed, a part is not adjacent to the ground or has overlarge angle deviation, at the moment, a support needs to be added, or in order to improve the printing precision, the support is added, namely: automatic addition: automatically adding through a designed program; and the second method comprises the following steps: manual addition: the operator makes manual adjustments to the dissatisfaction areas. Wherein the molding process comprises the following steps: after the slicing file is obtained, technological parameters of a photocuring machine need to be set, exposure time, exposure waiting time, slicing thickness, Z-axis running speed and the like can be set in the photocuring machine, reasonable exposure parameters are set, curing can be more thorough and efficient, after the parameters are set, a motor drives a bottom plate to move and contact the bottom of a resin tank, a DMD (digital micromirror device) controls light source penetration, curing is started on a printing platform, when one layer is cured, the motor moves upwards for a slicing height to wait for the input of a next image signal, and curing is performed layer by layer in sequence, and finally a real object is presented on the printing platform. Wherein the post-processing comprises the following steps: mainly to the washing and the adjustment of platform article to will support and part separately, can pass through the solidification of LED curing box with the part again after this, the secondary cure can effectively promote part hardness.

In this embodiment, 3D prints artificial tooth not only shaping fast, the precision is high, save time and reduced work load moreover, can also ensure the individuation of product, and this will provide new way for the development of artificial tooth trade, has changed the development direction of whole artificial tooth trade, and is further, can also restore the tooth inside the oral cavity through above-mentioned technique, carries out 3D to the tooth that damages and prints required material on the tooth, and is very convenient.

In some embodiments of the present invention, constructing the data model of the patient' S mouth in S1 includes CAD modeling and CT scan modeling.

In this embodiment, the data model is constructed in two ways: the first method comprises the following steps: 3D modeling is carried out, and a three-dimensional model required by design is constructed by utilizing modeling software such as CAD (computer-aided design) and the like; and the second method comprises the following steps: the data model is obtained using a CT scan, which can construct a relatively complete three-dimensional model of the human body.

In some embodiments of the present invention, supporting the plurality of slice files in S3 includes automatically adding support and manually adding support.

In this embodiment, the first: automatic addition: automatically adding through a designed program; and the second method comprises the following steps: manual addition: the operator makes manual adjustments to the dissatisfaction areas.

In some embodiments of the present invention, supporting the plurality of sliced files in S3 includes columnar support, mesh support, and honeycomb support.

In this embodiment, supporting a plurality of slice files can increase the printing accuracy.

In some embodiments of the invention, the denture form is separated from the support after the denture form is obtained in S4, and the denture form is post-cured.

In this embodiment, the hardness of the denture can be effectively improved by the secondary curing.

In some embodiments of the invention, the denture object is post-cured by an LED curing box.

In this embodiment, the denture object can be improved in hardness by carrying out secondary curing through the LED curing box.

In some embodiments of the present invention, the thickness of the slice file in S2 is 0.1cm to 0.6 cm.

In the embodiment, the thickness of the slice file is modified to be 0.1cm-0.6cm, so that the printing precision on the Z axis can be improved.

In some embodiments of the present invention, multiple slice files are exposed omnidirectionally in S2.

In this embodiment, exposure of a plurality of slice files in all directions can make the solidification complete, and reduce the error influence.

In some embodiments of the invention, the hydrogen peroxide: 3%, glycerol monooleate: 77%, Poloxamer (Poloxamer): 1%, tetrasodium pyrophosphate: 0.1%, seasoning: 0.9%, polypropylene glycol: 1%, polyethylene glycol 400: 1%, polyvinylpyrrolidone: 1%, distilled water: 15 percent. When glycerol monooleate liquefies at 50 deg.C, other ingredients are added. Finally adding hydrogen peroxide and distilled water. Homogenizing the resultant mixture to prepare the W/O type emulsion-type denture whitener of the present invention; and then acquiring a plane boundary of the denture, converting the plane boundary of the denture into a plane two-dimensional coordinate, performing path planning on the plane two-dimensional coordinate to obtain a path track, converting the path track into a three-dimensional coordinate, transmitting the three-dimensional coordinate to a controller, and controlling an applying robot to apply the W/O type emulsion denture whitening agent to the denture by the controller.

Example 2

A computer readable storage medium for storing program code for performing a method.

Example 3

A computing device, the computing device comprising a processor and a memory: the memory is used for storing program codes and transmitting the program codes to the processor; the processor is for a method performed according to instructions in the program code.

In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The apparatus embodiments described above are merely illustrative, and for example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.

In addition, functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.

The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.

In summary, the denture repairing method provided in the embodiments of the present application includes the following steps: s1: constructing a data model of the oral cavity of the patient to obtain a three-dimensional model of the oral cavity of the patient; s2: converting the three-dimensional model into an STL format file, and obtaining a plurality of slice files in an exposure mode, wherein the plurality of slice files are stacked from bottom to top; s3: supporting a plurality of slice files to improve printing precision; s4: and the printing machine moves from bottom to top, and the plurality of slice files are solidified to finally obtain the denture object.

In the above embodiment, a denture repairing method may be specifically divided into three steps, i.e., data processing, a forming process, and a post-processing, where the data processing: before photo-curing printing, a slice file of each layer needs to be obtained, and the acquisition of the slice file needs the following steps: establishing a data model, converting formats, designing a support structure and layering slices, wherein the data model is constructed in two ways: the first method comprises the following steps: 3D modeling is carried out, and a three-dimensional model required by design is constructed by utilizing modeling software such as CAD (computer-aided design) and the like; and the second method comprises the following steps: the data model is obtained using a CT scan, which can construct a relatively complete three-dimensional model of the human body. Because the three-dimensional model generally comprises a plurality of irregular curved surfaces, the current slicing technology cannot directly slice the three-dimensional model, the three-dimensional model is converted into an STL format file, a free curved surface can be approximated by adopting a triangular infinite approximation method, almost all three-dimensional manufacturing software can support the format at present, the STL format is already a standard format for 3D printing, when parts are printed, a part is not adjacent to the ground or has overlarge angle deviation, at the moment, a support needs to be added, or in order to improve the printing precision, the support is added, namely: automatic addition: automatically adding through a designed program; and the second method comprises the following steps: manual addition: the operator makes manual adjustments to the dissatisfaction areas. Wherein the molding process comprises the following steps: after the slicing file is obtained, technological parameters of a photocuring machine need to be set, exposure time, exposure waiting time, slicing thickness, Z-axis running speed and the like can be set in the photocuring machine, reasonable exposure parameters are set, curing can be more thorough and efficient, after the parameters are set, a motor drives a bottom plate to move and contact the bottom of a resin tank, a DMD (digital micromirror device) controls light source penetration, curing is started on a printing platform, when one layer is cured, the motor moves upwards for a slicing height to wait for the input of a next image signal, and curing is performed layer by layer in sequence, and finally a real object is presented on the printing platform. Wherein the post-processing comprises the following steps: mainly to the washing and the adjustment of platform article to will support and part separately, can pass through the solidification of LED curing box with the part again after this, the secondary cure can effectively promote part hardness.

In this embodiment, 3D prints artificial tooth not only shaping fast, the precision is high, save time and reduced work load moreover, can also ensure the individuation of product, and this will provide new way for the development of artificial tooth trade, has changed the development direction of whole artificial tooth trade, and is further, can also restore the tooth inside the oral cavity through above-mentioned technique, carries out 3D to the tooth that damages and prints required material on the tooth, and is very convenient.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

It will be evident to those skilled in the art that the present application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.