阅读说明：本技术 一种节能环保的高强度铸造铝合金生产线 (Energy-concerving and environment-protective high strength cast aluminum alloy production line ) 是由 陈晓乐 王硕 周文义 于 2021-08-16 设计创作，主要内容包括：本发明涉及铝合金铸造技术领域,提出了一种节能环保的高强度铸造铝合金生产线,包括依次设置的铸造设备、表面处理设备以及第一传送带,机械手设置在铸造设备和表面处理设备之间,表面处理设备具有第二传送带,整理组件设置在第二传送带和第一传送带之间,收纳件设置在第一传送带后方,其上具有若干个收纳格,收纳格用于存放铸造件,整理组件的机架设置在第二传送带和第一传送带之间,两侧具有支边,两个支边中间镂空,两个支边用于承托铸造件,驱动件驱动平行四连杆在机架的倾斜滑槽内滑动的同时摆动,整理杆随平行四连杆摆动,凸起间隔设置在整理杆上,凸起用于推动铸造件。通过上述技术方案,解决了铸造件下料容易造成磕碰的问题。(The invention relates to the technical field of aluminum alloy casting, and provides an energy-saving and environment-friendly high-strength cast aluminum alloy production line which comprises casting equipment, surface treatment equipment and a first conveyor belt which are arranged in sequence, wherein a manipulator is arranged between the casting equipment and the surface treatment equipment, the surface treatment equipment is provided with a second conveyor belt, a finishing assembly is arranged between the second conveyor belt and the first conveyor belt, a containing part is arranged behind the first conveyor belt and is provided with a plurality of containing grids for storing cast parts, a rack of the finishing assembly is arranged between the second conveyor belt and the first conveyor belt, two sides of the rack are provided with support edges, the middle of the two support edges is hollow, the two support edges are used for supporting the cast parts, a driving part drives a parallel four-bar to swing while sliding in an inclined chute of the rack, the finishing rod swings along with the parallel four-bar, and bulges are arranged on the finishing rod at intervals, the projection is used for pushing the casting. Through above-mentioned technical scheme, the problem that the blanking of cast member caused colliding with easily has been solved.)

1. The utility model provides an energy-concerving and environment-protective high strength cast aluminum alloy production line, is including casting equipment (1), surface treatment equipment (2) and the first conveyer belt (3) that set gradually, manipulator (4) set up casting equipment (1) with between surface treatment equipment (2), surface treatment equipment (2) have second conveyer belt (5), manipulator (4) are used for moving cast member (9) to on second conveyer belt (5), its characterized in that still includes

A collating assembly (6) disposed between the second conveyor belt (5) and the first conveyor belt (3),

a receiving part (7) which is arranged behind the first conveyor belt (3) along the conveying direction of the first conveyor belt (3) and is provided with a plurality of receiving grids (8), wherein the receiving grids (8) are used for storing the casting parts (9),

the collating assembly (6) comprises

A frame (10) arranged between the second conveyor belt (5) and the first conveyor belt (3), wherein supporting edges (11) are arranged on two sides of the frame, the middle parts of the two supporting edges (11) are hollow, the two supporting edges (11) are used for supporting the casting (9), an inclined sliding groove (12) is arranged below the supporting edges (11),

a parallel four-bar linkage (13) which is arranged in the inclined sliding chute (12) in a sliding way,

a driving part (14) which is arranged on the frame (10) and drives the parallel four-bar linkage (13) to swing while sliding in the inclined chute (12),

a sorting rod (15) arranged on one side of the parallel four-bar linkage (13) and swinging along with the parallel four-bar linkage (13),

the protrusions (16) are arranged on the arranging rods (15) at intervals, and the protrusions (16) are used for pushing the casting parts (9).

2. An energy-saving and environment-friendly high-strength cast aluminum alloy production line as claimed in claim 1, wherein the inclined chutes (12) are two, and the parallel four-bar linkage (13) comprises

Two sliding blocks (17) are arranged in the two inclined sliding grooves (12) in a sliding manner respectively,

a first rod (18) with one end rotatably arranged on the sliding block (17),

a second rod (19), one end of which is rotatably arranged on the other slide block (17), the first rod (18) and the second rod (19) have the same length and are parallel to each other,

the auxiliary rods (20) are arranged in parallel, two ends of each auxiliary rod are respectively connected with the first rod (18) and the second rod (19), and the first rod (18), the second rod (19) and the two auxiliary rods (20) form a parallelogram.

3. An energy efficient and environmentally friendly high strength cast aluminum alloy production line as claimed in claim 2, wherein said collation bar (15) comprises

Two swing levers (21) respectively arranged on the first lever (18) and the second lever (19) and swinging along with the first lever (18) and the second lever (19),

the connecting rods (22) are hinged to the two swing rods (21), and the protrusions (16) are arranged on the connecting rods (22) at intervals.

4. An energy-saving environment-friendly high-strength cast aluminum alloy production line as claimed in claim 2, wherein the driving member (14) is rotatably arranged on the frame (10), and the production line further comprises

And one end of the driving rod (23) is arranged on the first rod (18), the other end of the driving rod is hinged on the driving piece (14), and the driving piece (14) drives the driving rod (23) to rotate.

5. An energy-saving and environment-friendly high-strength cast aluminum alloy production line as claimed in claim 1, wherein the container (7) comprises

A frame body (24) arranged at one side of the first conveyor belt (3),

a lifting mechanism (25) arranged on the frame body (24),

and the storage rack (26) is arranged on the lifting mechanism (25), is lifted along with the lifting mechanism (25), and is provided with a plurality of storage grids (8).

6. An energy-saving environment-friendly high-strength cast aluminum alloy production line according to claim 5, characterized in that a forklift hole (27) is formed below the storage rack (26).

7. An energy-saving environment-friendly high-strength cast aluminum alloy production line as claimed in claim 1, wherein the surface treatment equipment (2) comprises a cleaning mechanism (28) and a drying mechanism (29) which are arranged in sequence, the second conveyor belt (5) penetrates through the cleaning mechanism (28) and the drying mechanism (29), and the cleaning mechanism (28) comprises

A spraying box (30) which is covered above the second conveyor belt (5),

a water tank (31) arranged at one side of the spraying tank (30),

and the high-pressure spray pipe (32) is communicated with the water tank (31) and sprays water in the water tank (31) into the spray tank (30).

8. An energy efficient and environmentally friendly high strength cast aluminum alloy production line as claimed in claim 7, wherein said cleaning mechanism (28) further comprises

A roller (33) rotatably disposed above the water tank (31),

scrapers (34) are arranged on two sides of the roller (33) and are arranged close to the surface of the roller (33) and used for scraping impurities on the surface of the roller (33).

Technical Field

The invention relates to the technical field of aluminum alloy casting, in particular to an energy-saving and environment-friendly high-strength cast aluminum alloy production line.

Background

Many parts are all produced by casting, for example, oil pans on automobiles and the like, when the cast parts are produced in large quantities, the manipulator takes out the cast parts from the die-casting equipment, directly places the cast parts on the second conveyor belt, and then removes foreign matters such as burrs, oxides, release agents and the like through other processes such as surface treatment and the like, the cast parts coming out from the processes are conveyed to a storage point through the second conveyor belt, and the whole process can realize automatic production.

But because the cast member who comes out from the surface treatment process is put unorderly, the unloading of cast member is generally that the manual work is picked up and is put things in good order the relevant position again and deposit, consumes manpower and materials, perhaps directly pushes away the ejection of compact hopper the inside by the second conveyer belt and carry out the unloading, some cast members that surface quality requires height, so the unloading can carry out secondary damage to the cast member surface.

Disclosure of Invention

The invention provides an energy-saving and environment-friendly high-strength cast aluminum alloy production line, which solves the problem that blanking of cast parts is easy to collide.

The technical scheme of the invention is as follows:

the utility model provides an energy-concerving and environment-protective high strength cast aluminum alloy production line, includes casting equipment, surface treatment equipment and the first conveyer belt that sets gradually, and the manipulator sets up casting equipment with between the surface treatment equipment, surface treatment equipment has the second conveyer belt, the manipulator is used for moving the cast member to on the second conveyer belt, still includes:

a collating assembly disposed between the second conveyor belt and the first conveyor belt,

the containing part is arranged behind the first conveyor belt along the conveying direction of the first conveyor belt and is provided with a plurality of containing grids for storing the casting parts,

the collation assembly includes:

a frame arranged between the second conveyor belt and the first conveyor belt, wherein supporting edges are arranged at two sides of the frame, the middle parts of the two supporting edges are hollowed, the two supporting edges are used for supporting the casting, an inclined sliding groove is arranged below the supporting edges,

a parallel four-bar linkage slidably disposed in the inclined chute,

a driving piece arranged on the frame and driving the parallel four-bar linkage to swing while sliding in the inclined chute,

the arrangement rod is arranged on one edge of the parallel four-bar linkage and swings along with the parallel four-bar linkage,

the bulges are arranged on the arranging rods at intervals and used for pushing the casting parts.

As a further technical scheme, the inclined sliding grooves are provided with two, and the parallel four-bar linkage comprises

Two sliding blocks are arranged in the two inclined sliding grooves in a sliding manner respectively,

one end of the first rod is rotatably arranged on the sliding block,

one end of the second rod is rotatably arranged on the other sliding block, the first rod and the second rod have the same length and are parallel to each other,

the auxiliary rods are arranged in parallel, two ends of each auxiliary rod are respectively connected with the first rod and the second rod, and the first rod, the second rod and the two auxiliary rods form a parallelogram.

As a further technical solution, the tidying rod comprises

Two swing rods which are respectively arranged on the first rod and the second rod and swing along with the first rod and the second rod,

the connecting rods are arranged on the two swing rods, and the plurality of bulges are arranged on the connecting rods at intervals.

As a further technical scheme, the driving piece is rotatably arranged on the rack and also comprises

One end of the driving rod is arranged on the first rod, the other end of the driving rod is hinged to the driving piece, and the driving piece drives the driving rod to rotate.

As a further technical solution, the receiving member includes

A frame body arranged at one side of the first conveyor belt,

a lifting mechanism arranged on the frame body,

the storage rack is arranged on the lifting mechanism, goes up and down along with the lifting mechanism, and is provided with a plurality of storage grids.

As a further technical scheme, a forklift hole is formed below the storage rack.

As a further technical scheme, the surface treatment equipment comprises a cleaning mechanism and a drying mechanism which are sequentially arranged, the second conveyor belt penetrates through the cleaning mechanism and the drying mechanism, and the cleaning mechanism comprises

A spraying box which is covered above the second conveyor belt,

a water tank arranged at one side of the spray tank,

and the high-pressure spray pipe is communicated with the water tank and sprays water in the water tank into the spray tank.

As a further technical solution, the cleaning mechanism further comprises

A roller rotatably disposed above the water tank,

and the scraping plates are arranged on two sides of the roller, are arranged close to the surface of the roller and are used for scraping impurities on the surface of the roller.

The working principle and the beneficial effects of the invention are as follows:

among the prior art, the reason that the unloading process of cast member hardly realized automatic neat putting in good order lies in, when the cast member came out from surface treatment equipment, put more unordered, the interval is all inequality also, can't go on the cast member through simple intermittent motion neatly to put the unloading in good order, so be difficult to solve based on this technical problem, the unloading mode of prior art majority all is from the conveyer belt free fall to go out hopper the inside and concentrate the collection, this kind of storage mode can cause the further damage of surface treatment's cast member.

In the invention, in order to solve the problem that blanking of the casting is easy to collide, and the problem that the casting is not neat from the surface treatment setting is solved by starting from the root of the idea.

Specifically, the operation sequence of the whole production line is that, after the casting is finished in the casting equipment, the casting is grabbed by a manipulator and conveyed to the arrangement component through a second conveyor belt arranged by surface treatment, a driving part of the arrangement component drives parallel four-bar linkages to swing while sliding in inclined chutes, the parallel four-bar linkages can always keep parallel in the swinging process by utilizing the characteristics of the parallel four-bar linkages, the arrangement rods are arranged on one side of the parallel four-bar linkages and are generally arranged on a horizontal side, the movement track of the arrangement rods is irregular oval, the convex intervals on the arrangement rods are arranged and fixed, and the intervals of the casting pushed by the protrusions also can keep the same.

Further, confirm by the arch in order to guarantee the interval of casting, the frame is provided with two fulcrums, and the fulcrums can hold up the casting, and the casting can slide on the fulcrums after promoting by the arch to fretwork in the middle of two fulcrums can wear to be equipped with the arrangement pole, through setting up the subassembly in order before first conveyer belt, makes the casting arrange in order, makes things convenient for subsequent containing part to accomodate the casting.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the finishing assembly of the present invention;

FIG. 3 is a schematic view of a parallel four-bar linkage according to the present invention;

FIG. 4 is a schematic view of a receiving member according to the present invention;

FIG. 5 is a schematic view of the internal structure of the surface treatment apparatus according to the present invention;

in the figure: 1. casting equipment, 2, surface treatment equipment, 3, a first conveyor belt, 4, a mechanical arm, 5, a second conveyor belt, 6, a sorting assembly, 7, a storage part, 8, a storage grid, 9, a casting part, 10, a rack, 11, a supporting edge, 12, an inclined chute, 13, a parallel four-bar linkage, 14, a driving part, 15, a sorting rod, 16, a protrusion, 17, a sliding block, 18, a first rod, 19, a second rod, 20, an auxiliary rod, 21, a swinging rod, 22, a connecting rod, 23, a driving rod, 24, a rack body, 25, a lifting mechanism, 26, a storage rack, 27, a forklift hole, 28, a cleaning mechanism, 29, a drying mechanism, 30, a spraying box, 31, a water tank, 32, a high-pressure spraying pipe, 33, a roller, 34 and a scraper.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any inventive step, are intended to be within the scope of the present invention.

As shown in fig. 1 to 5, the present embodiment proposes

The utility model provides an energy-concerving and environment-protective high strength cast aluminum alloy production line, includes casting equipment 1, surface treatment equipment 2 and the first conveyer belt 3 that sets gradually, and manipulator 4 sets up between casting equipment 1 and surface treatment equipment 2, and surface treatment equipment 2 has second conveyer belt 5, and manipulator 4 is used for moving cast member 9 to second conveyer belt 5 on, still includes:

a collating assembly 6 disposed between the second conveyor belt 5 and the first conveyor belt 3,

a receiving member 7 disposed behind the first conveyor belt 3 along the conveying direction of the first conveyor belt 3, and having a plurality of receiving cells 8 therein, the receiving cells 8 being for storing castings 9,

the collating assembly 6 includes:

a frame 10 arranged between the second conveyor belt 5 and the first conveyor belt 3, wherein two sides of the frame are provided with supporting edges 11, the middle parts of the two supporting edges 11 are hollow, the two supporting edges 11 are used for supporting the casting part 9, an inclined chute 12 is arranged below the supporting edges 11,

a parallel four-bar linkage 13 which is arranged in the inclined chute 12 in a sliding way,

a driving member 14 provided on the frame 10 for driving the parallel four-bar linkage 13 to swing while sliding in the inclined chute 12,

a finishing rod 15 arranged on one side of the parallel four-bar linkage 13 and swinging along with the parallel four-bar linkage 13,

and a plurality of protrusions 16 arranged on the sorting rod 15 at intervals, wherein the protrusions 16 are used for pushing the casting member 9.

Among the prior art, the reason that casting 9's unloading process hardly realized automatic neat putting in good order lies in, casting 9 comes out from surface treatment equipment 2, put relatively unordered, the interval is also all inequality, can't go on cast 9 through simple intermittent motion neatly to put in good order the unloading, so be difficult to solve based on this technical problem, the unloading mode of prior art majority all is from the conveyer belt free fall to go out hopper the inside and concentrate the collection, this kind of storage mode can cause the further damage of cast 9 of surface treatment.

In this embodiment, in order to solve the 9 unloading of cast member and cause the problem of colliding with easily, the solution thinking is from the root cause, the uneven problem of cast member 9 who comes out from the surface treatment setting has been solved, the technical means of adoption is through the interval adjustment of arrangement subassembly 6 with cast member 9 for equidistant, on the first conveyer belt 3 of pushing up with cast member 9 is neat, first conveyer belt 3 transports the cast member 9 of neatly putting things in good order again and receives in the storage lattice 8 of storage member 7, storage lattice 8 can set up the form of uniform velocity motion, the form of motion is simpler, only need adjust the storage that the moving speed of storage lattice 8 just can the adaptation cast member 9, it can accomplish to need not manual operation.

Specifically, the operation sequence of the whole production line is that after the casting of the casting 9 in the casting device 1 is completed, the casting is grabbed by the manipulator 4 into the surface treatment device 2 and is transmitted to the arrangement component 6 through the second conveyor belt 5 arranged for surface treatment, the driving component 14 of the arrangement component 6 drives the parallel four-bar linkage 13 to swing while sliding in the inclined chute 12, the parallel four-bar linkage 13 can be always kept parallel in the swinging process by utilizing the characteristic of the parallel four-bar linkage 13, the arrangement rod 15 is arranged on one side of the parallel four-bar linkage 13 and is generally arranged on the horizontal side, the motion track of the arrangement rod 15 is irregular oval, the protrusions 16 on the arrangement rod 15 are arranged at intervals, the intervals of the protrusions 16 are fixed, and the intervals of the casting 9 pushed through the protrusions 16 can also be kept the same.

Further, in order to guarantee that the interval of casting 9 is confirmed by arch 16, frame 10 is provided with two rims 11, and rim 11 can hold up casting 9, and casting 9 can slide on rim 11 after promoting by arch 16 to the fretwork in the middle of two rims 11 can wear to be equipped with arrangement pole 15, through setting up arrangement subassembly 6 before first conveyer belt 3, makes casting 9 arrange in order, makes things convenient for subsequent containing member 7 to accomodate casting 9.

Further, the inclined chute 12 has two, parallel four-bar links 13 including

Two sliding blocks 17 are arranged in the two inclined sliding chutes 12 in a sliding way respectively,

a first rod 18, one end of which is rotatably arranged on the slide block 17,

a second rod 19, one end of which is rotatably arranged on the other slide block 17, the first rod 18 and the second rod 19 have the same length and are parallel to each other,

and the two auxiliary rods 20 are arranged in parallel, two ends of each auxiliary rod are respectively connected with the first rod 18 and the second rod 19, and the first rod 18, the second rod 19 and the two auxiliary rods 20 form a parallelogram.

In the present embodiment, the sliding of the four parallel links 13 depends on the sliding of the sliding block 17 in the inclined chute 12, and the swinging depends on the articulation of the first lever 18, the second lever 19 and the two auxiliary levers 20 to realize the swinging.

Further, the tidying bar 15 includes

Two swing links 21, which are respectively arranged on the first rod 18 and the second rod 19, swing along with the first rod 18 and the second rod 19,

the connecting rods 22 are hinged to the two swing rods 21, and the plurality of bulges 16 are arranged on the connecting rods 22 at intervals.

In this embodiment, in order to more smoothly transmit the swing and sliding of the parallel four-bar linkage 13 to the tidying bar 15, the smooth transmission of the power is realized by the swing links 21 fixedly provided on the first bar 18 and the second bar 19 and the connecting bar 22 hingedly provided on the swing links 21, so that the movement of the protrusion 16 is smooth.

Further, the driving member 14 is rotatably disposed on the frame 10, and further includes

And one end of the driving rod 23 is arranged on the first rod 18, the other end of the driving rod is hinged on the driving piece 14, and the driving piece 14 drives the driving rod 23 to rotate.

In this embodiment, the driving rod 23 is fixedly connected to the first rod 18, the driving member 14 may be a rocker arm, and the driving rod 23 is driven by the rocker arm to further slide the sliding block 17 in the inclined sliding slot 12.

Further, the receptacle 7 comprises

A frame body 24 provided at one side of the first conveyor belt 3,

a lifting mechanism 25 arranged on the frame body 24,

and the storage rack 26 is arranged on the lifting mechanism 25, is lifted along with the lifting mechanism 25, and is provided with a plurality of storage grids 8.

In this embodiment, because casting 9 is even interval setting on first conveyer belt 3, so accomodate frame 26 and can drive via elevating system 25, at the uniform velocity lift, further accomodate the lift that check 8 can be at the uniform velocity for casting 9 can fall into different accomodating check 8 and accomodate, has prevented that different casting 9 from colliding with each other, and elevating system 25 can be simple worm gear mechanism. Further, due to the orderly arrangement of the casting parts 9, the mechanism of the accommodating part 7 is simpler, and orderly blanking can be realized.

Further, the storage rack 26 has a forklift hole 27 below.

In this embodiment, in order to further move the storage rack 26, a forklift hole 27 may be provided below.

Further, the surface treatment device 2 comprises a cleaning mechanism 28 and a drying mechanism 29 which are arranged in sequence, the second conveyor belt 5 penetrates through the cleaning mechanism 28 and the drying mechanism 29, and the cleaning mechanism 28 comprises

A spraying box 30 which is covered above the second conveyor belt 5,

a water tank 31 provided at one side of the shower box 30,

and a high pressure shower pipe 32 communicating with the water tank 31 to spray water in the water tank 31 into the shower box 30.

Further, the cleaning mechanism 28 further includes

A roller 33 rotatably disposed above the water tank 31,

scrapers 34, which are disposed at both sides of the roller 33 adjacent to the surface of the roller 33, scrape impurities from the surface of the roller 33.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.