阅读说明：本技术 一种节能大理石球形打磨一体机 (Energy-saving marble spherical polishing all-in-one machine ) 是由 赵淑婷 王晶晶 于 2021-08-26 设计创作，主要内容包括：本发明公开了一种节能大理石球形打磨一体机,属于石料加工设备技术领域,包括底座、壳体和控制柜,壳体包括长侧板、短侧板和顶板,短侧板、长侧板和顶板相互连接在一起形成壳体,其特征在于,所述的壳体内设有隔板一和隔板二使整个壳体分割成左区域、中间区域和右区域三个部分,其中左区域内安装有打磨装置一,右区域内安装有打磨装置二,中间区域安装有打磨装置三,解决了现有生产设备的步骤多、生产成本高等技术问题,主要应用于大理石原料球型生产。(The invention discloses an energy-saving marble spherical grinding integrated machine, which belongs to the technical field of stone processing equipment and comprises a base, a shell and a control cabinet, wherein the shell comprises a long side plate, a short side plate and a top plate, and the short side plate, the long side plate and the top plate are mutually connected to form the shell.)

1. The utility model provides an energy-conserving spherical all-in-one of polishing of marble, includes base (1), casing (2) and switch board, and casing (2) are including long curb plate (2-1), short curb plate (2-2) and roof (2-3), and short curb plate (2-2), long curb plate (2-1) and roof (2-3) interconnect form casing (2), its characterized in that together: a first partition plate (5-6) and a second partition plate (7-6) are arranged in the shell (2) to divide the whole shell (2) into a left area, a middle area and a right area, wherein a first polishing device is arranged in the left area, a second polishing device is arranged in the right area, and a third polishing device is arranged in the middle area;

the first polishing device comprises a first fixing plate (5), a first air cylinder (5-2), a first driving motor (5-3) and a first motor fixing plate (5-4), wherein the first fixing plate (5) is fixedly arranged between the short side plate (2-2) and the first partition plate (5-6), the first driving motor (5-3) is fixedly arranged on the first motor fixing plate (5-4), the lower part of the first motor fixing plate (5-4) is fixedly connected with a first sliding support (5-4), the first fixing plate (5) is provided with symmetrical first sliding rails (55), the lower part of the first sliding support (5-4) is fixed in the first sliding rails (55) and can slide left and right, and a first output shaft (5-5) of the first driving motor (5-3) is movably connected with the first partition plate (5-6) through a first bearing (5-6-1), the right side of the first air cylinder (5-2) is connected with a first motor fixing plate (5-4), the left side of the first air cylinder (5-2) is fixedly connected with a short side plate (2-2), the right side of the first output shaft (5-5) is connected with a first connecting piece (5-9), the first connecting piece (5-9) is connected with a first sander (5-7), a first baffle (5-8) is welded on the first sander (5-7), and first arc-shaped blades (5-7-1) which are arrayed in equal proportion are arranged in the first sander (5-7);

the second polishing device comprises a second fixing plate (7), a second cylinder (7-2), a second driving motor (7-3) and a second motor fixing plate (7-4), wherein the second fixing plate (7) is fixedly arranged between the short side plate (2-2) and the second partition plate (7-6), the second driving motor (7-3) is fixedly arranged on the second motor fixing plate (7-4), the lower part of the second motor fixing plate (7-4) is fixedly connected with a second sliding support (7-4), the second fixing plate (7) is provided with symmetrical second sliding rails (77), the lower part of the second sliding support (7-4) is fixed in the second sliding rails (77) and can slide left and right, and the second output shaft (7-5) of the second driving motor (7-3) is movably connected with the second partition plate (7-6) through a second bearing (7-6-1), the left side of the second cylinder (7-2) is connected with a second motor fixing plate (7-4), the right side of the second cylinder (7-2) is fixedly connected with a short side plate (2-2), the left side of the second output shaft (7-5) is connected with a second connecting piece (7-9), the second connecting piece (7-9) is connected with a second sander (7-7), a second baffle (7-8) is welded on the second sander (7-7), and second arc-shaped blades (7-7-1) which are arrayed in equal proportion are arranged in the second sander (7-7);

the third polishing device comprises a third fixing plate (6-5), a third air cylinder (6-1), a third motor fixing plate (6-2), a third driving motor (6-3) and a third motor sealing cover (6), wherein the third fixing plate (6-5) is installed in the third motor sealing cover (6), the third driving motor (6-3) is fixedly installed on the third motor fixing plate (6-2), the lower part of the third motor fixing plate (6-2) is fixedly connected with the upper part of the third air cylinder (6-1), the lower part of the third air cylinder (6-1) is connected with the third fixing plate (6-5), the third output shaft (6-4) of the third driving motor (6-3) is movably connected with the upper part of the third motor sealing cover (6) through a bearing, and the upper part of the third output shaft (6-4) is connected with the third connecting piece (6-6), the upper part of the connecting piece III (6-6) is connected with a sander III (6-7), and arc-shaped blades III (6-7-1) which are arranged in equal proportion are arranged in the sander III (6-7);

the structures of the first sander (5-7), the second sander (7-7) and the third sander (6-7) are the same; a fixed plate IV (8-1) is installed in the right area, a circulating pump (8) is installed on the fixed plate IV (8-1), a water outlet of the circulating pump (8) is connected with a water outlet pipe (8-3), the water outlet pipe (8-3) is connected with a rotary spray head (8-2), a water inlet of the circulating pump (8) is connected with a water inlet pipe (8-4), a top cover I (2-3-1) and a top cover II (2-3-2) are arranged on the top cover (2-3-1), a handle I (2-3-1-1) is arranged on the top cover I (2-3-1), a handle II (2-3-2-1) and a water inlet pipe orifice (2-3-2-2) are arranged on the top cover II (2-3-2), the water inlet pipe (8-4) is sleeved in the water inlet pipe orifice (2-3-2-2), the long side plate (2-1) on any side is provided with a discharge door (3), the discharge door (3) is provided with a handle III (3-1), the base (1) in the middle area is also provided with a water outlet pipe (9), and the water outlet pipe (9) is communicated with a sewage treatment system.

2. The energy-saving marble spherical grinding all-in-one machine of claim 1, which is characterized in that: and a manhole I (2-1) and a manhole II (2-2) are arranged on the long side plate (2-1) on any side.

3. The energy-saving marble spherical grinding all-in-one machine of claim 1, which is characterized in that: the control cabinet comprises a shell (4), a PLC board (4-4) and a controller (4-2), the PLC board (4-4) is connected with the controller (4-2) through a circuit, and the driving motor I (5-3), the driving motor II (7-3), the driving motor III (6-3), the circulating pump (8), the cylinder I (5-2), the cylinder II (7-2) and the cylinder III (6-1) are respectively connected with the PLC board (4-4).

4. The energy-saving marble spherical grinding all-in-one machine of claim 1, which is characterized in that: the shell (4) is provided with symmetrical doors (4-1), the doors (4-1) are provided with door handles (4-1-1), the shell is also provided with an alarm (4-3), and the alarm (4-3) is connected with the PLC board (4-4) through a circuit.

5. The energy-saving marble spherical grinding all-in-one machine of claim 1, which is characterized in that: and an inverted cone-shaped baffle (6-5) is arranged on the motor sealing cover (6).

6. The energy-saving marble spherical grinding all-in-one machine of claim 1, which is characterized in that: the lower part of the base (1) is provided with supporting legs (1-1).

Technical Field

The invention belongs to the technical field of stone processing equipment, and particularly relates to an energy-saving marble spherical polishing all-in-one machine.

Background

The existing processing of spherical marble is generally divided into three steps: firstly, primarily cutting the spherical material into spheres; secondly, polishing treatment is carried out; thirdly, polishing treatment is carried out; 202010790724.6 discloses a polishing device for spherical marble, which comprises a body, a water storage cavity is arranged at the lower inner side of the machine body, a driving cavity is arranged in the machine body, a driving mechanism is arranged in the driving cavity, a transmission mechanism is also arranged in the driving cavity, a control mechanism is also arranged in the driving cavity, a working cavity is arranged on the upper inner side of the machine body, a movable fixed cavity is arranged in the right cavity wall of the working cavity, the driving mechanism comprises a transmission motor which is fixedly connected with the lower cavity wall of the driving cavity, the transmission motor is in power connection with a power shaft, the device simple structure, the simple operation, the device can realize automatic burnishing and polishing at normal during operation, avoids because of the person of polishing in the in-process of polishing not thorough enough and the in-process person of polishing receives the injury of the in-process of polishing, also because what adopt when polishing is mechanical control, has improved the efficiency of polishing. Therefore, the whole production process related to the processing of the spherical marble is complicated, and more mechanical devices are used in the whole process, thereby causing more production cost.

Disclosure of Invention

In order to solve the technical problem, the design provides an energy-saving marble spherical polishing all-in-one machine, which adopts the following technical scheme:

the utility model provides an energy-conserving spherical all-in-one of polishing of marble, includes base, casing and switch board, and the casing includes long curb plate, short curb plate and roof, short curb plate, long curb plate and roof interconnect together form the casing, a serial communication port, the casing in be equipped with baffle one and baffle two and make whole casing cut apart into left region, middle zone and right region three part, wherein install grinding device one in the left region, install grinding device two in the right region, grinding device three is installed to the middle zone, the material of casing is made for metal material or alloy material, the surface of casing scribbles the anti-rust paint, when the material of casing is the stainless steel, the effect preferred, grinding device one, grinding device two and grinding device three under the combined action with the marble raw materials into the spheroid.

The polishing device comprises a first fixing plate, a first air cylinder, a first driving motor and a first motor fixing plate, wherein the first fixing plate is fixedly arranged between a short side plate and a first partition plate;

the second polishing device comprises a second fixing plate, a second air cylinder, a second driving motor and a second motor fixing plate, wherein the second fixing plate is fixedly arranged between the short side plate and the second partition plate, the second driving motor is fixedly arranged on the second motor fixing plate, the lower part of the second motor fixing plate is fixedly connected with a second sliding support, symmetrical second sliding rails are arranged on the second fixing plate, the lower part of the second sliding support is fixed in the second sliding rail and can slide left and right, the second output shaft of the second driving motor is movably connected with the second partition plate through a second bearing, the left side of the second air cylinder is connected with the second motor fixing plate, the right side of the second air cylinder is fixedly connected with the short side plate, the left side of the second output shaft is connected with a second connecting piece, the second connecting piece is connected with the second polisher, the second baffle is welded on the second polisher, and the second polisher is internally provided with arc-shaped blades which are arranged in equal proportion;

the third polishing device comprises a third fixing plate, a third air cylinder, a third motor fixing plate, a third driving motor and a motor sealing cover, wherein the third fixing plate is installed in the motor sealing cover, the third driving motor is fixedly installed on the third motor fixing plate, the lower part of the third motor fixing plate is fixedly connected with the upper part of the third air cylinder, the lower part of the third air cylinder is connected with three phases of the fixing plate, an output shaft tee of the third driving motor is movably connected with the upper part of the motor sealing cover through a bearing, the upper part of the third output shaft is connected with three phases of a connecting piece, the upper part of the third connecting piece is connected with three phases of a polisher, and three polisher III is internally provided with arc-shaped blades III which are arrayed in equal proportion;

the structure of the first sander, the second sander and the third sander are the same; the water inlet of the circulating pump is connected with the water inlet pipe, the top plate is provided with a first top cover and a second top cover, the first top cover and the second top cover are used for maintenance equipment, the first top cover is provided with a first handle, the second top cover is provided with a second handle and a water inlet pipe orifice, the water inlet pipe is sleeved in the water inlet pipe orifice, the long side plate on any one side is provided with a discharge door, the discharge door is used for placing marble raw materials, the third handle is arranged on the discharge door, the base of the middle area is also provided with a water outlet pipe, and the water outlet pipe is communicated with a sewage treatment system; the sewage treatment system is an existing plant and is not described in detail herein by the applicant.

Preferably: and a first manhole and a second manhole are arranged on the long side plate on any side and used for detecting the working conditions of the motor in the left area and the right area.

Preferably: in order to make the whole equipment more convenient to operate, the control cabinet comprises a shell, a PLC board and a controller, the PLC board is connected with the controller through a circuit, and the driving motor I, the driving motor II, the driving motor III, the circulating pump, the cylinder I, the cylinder II and the cylinder III are respectively connected with the PLC board.

Preferably: in order to conveniently overhaul the control cabinet, symmetrical access doors are arranged on the shell, door handles are arranged on the access doors, an alarm is further arranged on the shell, and the alarm is connected with the PLC board through a circuit.

Preferably: in order to achieve a better waterproof sealing effect, the motor sealing cover is provided with an inverted cone-shaped baffle, and the lower part of the base is provided with supporting legs for supporting the whole equipment.

Compared with the prior art, the invention has the following advantages:

1. due to the special structural design, the one-step forming effect can be achieved, the operation flow and equipment cost are saved, the production cost is reduced, and the labor cost can be reduced due to the saving of the operation steps;

2. due to the special structure equipment, the whole forming process is short, so that the working effect is improved, the time is shortened by more than 80% compared with the time of the traditional operation process, the production efficiency is improved by more than 75%, and the method is suitable for comprehensive popularization and application.

Drawings

FIG. 1 is a first internal block diagram of the present invention;

FIG. 2 is a second internal structural view of the present invention;

FIG. 3 is a front view of the present invention;

FIG. 4 is a top view of the present invention;

FIG. 5 is a view of the sander of the present invention in combination with a baffle;

FIG. 6 is a cross-sectional view of the sander of the present invention;

figure 7 is a cross-sectional view of the sander of the present invention and a ball.

Detailed Description

Example 1

As shown in fig. 1-7:

the utility model provides an energy-conserving spherical all-in-one of polishing of marble, includes base 1, casing 2 and switch board, and casing 2 includes long curb plate 2-1, short curb plate 2-2 and roof 2-3, and short curb plate 2-2, long curb plate 2-1 and roof 2-3 interconnect form casing 2, its characterized in that together: a first partition plate 5-6 and a second partition plate 7-6 are arranged in the shell 2, so that the whole shell 2 is divided into a left area, a middle area and a right area, wherein a first polishing device is arranged in the left area, a second polishing device is arranged in the right area, and a third polishing device is arranged in the middle area;

the polishing device comprises a first fixing plate 5, a first air cylinder 5-2, a first driving motor 5-3 and a first motor fixing plate 5-4, wherein the first fixing plate 5 is fixedly arranged between the short side plate 2-2 and the first partition plate 5-6, the first driving motor 5-3 is fixedly arranged on the first motor fixing plate 5-4, the lower part of the first motor fixing plate 5-4 is fixedly connected with a first sliding support 5-4, the first fixing plate 5 is provided with symmetrical first sliding rails 55, the lower part of the first sliding support 5-4 is fixed in the first sliding rails 55 and can slide left and right, an output shaft 5-5 of the first driving motor 5-3 is movably connected with the first partition plate 5-6 through a first bearing 5-6-1, and the right side of the first air cylinder 5-2 is connected with the first motor fixing plate 5-4, the left side of a first air cylinder 5-2 is fixedly connected with a short side plate 2-2, the right side of a first output shaft 5-5 is connected with a first connecting piece 5-9, the first connecting piece 5-9 is connected with a first sander 5-7, a first baffle 5-8 is welded on the first sander 5-7, and first arc-shaped blades 5-7-1 which are arrayed in equal proportion are arranged in the first sander 5-7;

the second polishing device comprises a second fixing plate 7, a second air cylinder 7-2, a second driving motor 7-3 and a second motor fixing plate 7-4, wherein the second fixing plate 7 is fixedly arranged between the short side plate 2-2 and the second partition plate 7-6, the second driving motor 7-3 is fixedly arranged on the second motor fixing plate 7-4, the lower part of the second motor fixing plate 7-4 is fixedly connected with a second sliding support 7-4, the second fixing plate 7 is provided with symmetrical second sliding rails 77, the lower part of the second sliding support 7-4 is fixed in the second sliding rails 77 and can slide left and right, an output shaft 7-5 of the second driving motor 7-3 is movably connected with the second partition plate 7-6 through a second bearing 7-6-1, and the left side of the second air cylinder 7-2 is connected with the second motor fixing plate 7-4, the right side of the second cylinder 7-2 is fixedly connected with the short side plate 2-2, the left side of the second output shaft 7-5 is connected with a second connecting piece 7-9, the second connecting piece 7-9 is connected with a second sander 7-7, a second baffle 7-8 is welded on the second sander 7-7, and a second arc-shaped blade 7-7-1 which is arranged in equal proportion is arranged in the second sander 7-7;

the third polishing device comprises a third fixing plate 6-5, a third air cylinder 6-1, a third motor fixing plate 6-2, a third driving motor 6-3 and a motor sealing cover 6, wherein the third fixing plate 6-5 is installed in the motor sealing cover 6, the third driving motor 6-3 is fixedly installed on the third motor fixing plate 6-2, the lower part of the third motor fixing plate 6-2 is fixedly connected with the upper part of the third air cylinder 6-1, the lower part of the third air cylinder 6-1 is connected with the third fixing plate 6-5, an output shaft three 6-4 of the third driving motor 6-3 is movably connected with the upper part of the motor sealing cover 6 through a bearing, the upper part of the third output shaft 6-4 is connected with the third connecting piece 6-6, and the upper part of the third connecting piece 6-6 is connected with the third polisher 6-7, arc-shaped blades III 6-7-1 which are arranged in equal proportion are arranged in the sander III 6-7; 7. the structures of the first sander 5-7, the second sander 7-7 and the third sander 6-7 are the same; a fixed plate IV 8-1 is arranged in the right area, a circulating pump 8 is arranged on the fixed plate IV 8-1, the water outlet of the circulating pump 8 is connected with a water outlet pipe 8-3, the water outlet pipe 8-3 is connected with a rotary spray head 8-2, the water inlet of the circulating pump 8 is connected with a water inlet pipe 8-4, a top cover I2-3-1 and a top cover II 2-3-2 are arranged on the top plate 2-3, a handle I2-3-1-1 is arranged on the top cover I2-3-1, a handle II 2-3-2-1 and a water inlet pipe orifice 2-3-2-2 are arranged on the top cover II 2-3-2, and the water inlet pipe 8-4 is sleeved in the water inlet pipe orifice 2-3-2-2, a discharge door 3 is arranged on the long side plate 2-1 on any side, a handle III 3-1 is arranged on the discharge door 3, a water outlet pipe 9 is arranged on the base 1 in the middle area, and the water outlet pipe 9 is communicated with a sewage treatment system; a manhole I2-1 and a manhole II 2-2 are arranged on the long side plate 2-1 on any side; 8. the control cabinet comprises a shell 4, a PLC (programmable logic controller) board 4-4 and a controller 4-2, wherein the PLC board 4-4 is connected with the controller 4-2 through a circuit, a first driving motor 5-3, a second driving motor 7-3, a third driving motor 6-3, a circulating pump 8, a first air cylinder 5-2, a second air cylinder 7-2 and a third air cylinder 6-1 are respectively connected with the PLC board 4-4, a symmetrical door 4-1 is arranged on the shell 4, a door handle 4-1-1 is arranged on the door 4-1, an alarm 4-3 is also arranged on the shell, and the required alarm 4-3 is connected with the PLC board 4-4 through a circuit; the motor sealing cover 6 is provided with an inverted cone-shaped baffle 6-5; the lower part of the base 1 is provided with a supporting leg 1-1, and the supporting leg is a buffer in order to reduce the vibration effect.

The working principle of the invention is as follows: opening the discharge door 3, placing marble raw materials on a sander III 6-7, controlling a cylinder I5-2 to extend rightwards through a control cabinet to enable a driving motor I5-3 to move rightwards, driving the rotating shaft I5-5 to move rightwards through the driving motor I5-3, and driving the sander I5-7 to move rightwards through the rotating shaft I5-5; the control cabinet controls the air cylinder II 7-2 to enable the driving motor II 7-3 to move leftwards, the driving motor II 7-3 drives the rotating shaft II 7-5 to move leftwards, the rotating shaft II 7-5 drives the sander II 7-7 to move leftwards, the sander I5-7, the sander II 7-7 and the sander III 6-7 jointly act to fix the raw materials, then the circulating pump 8, the driving motor I5-3, the driving motor II 7-3 and the driving motor III 6-3 are started, the driving motor I5-3, the driving motor II 7-3 and the driving motor III 6-3 respectively drive the sander I5-7, the sander II 7-7 and the sander III 6-7 to rotationally polish the marble raw materials simultaneously, in order to enable the marble raw materials to be polished into smooth spheres, the grinding blade in the grinder is an arc-shaped blade, specifically shown in figure 7, when raw materials are ground into a sphere, the first grinder 5-7, the second grinder 7-7 and the third grinder 6-7 are not in contact with each other, water flow generated by a circulating pump 8 is used for cooling the first grinder 5-7, the second grinder 7-7 and the third grinder 6-7, and waste water generated in the middle is treated by a sewage treatment device.

The foregoing is only a preferred embodiment of this invention and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the invention and these modifications should also be considered as the protection scope of the invention.