阅读说明：本技术 一种布料定型机 (Cloth setting machine ) 是由 沈波 于 2021-07-28 设计创作，主要内容包括：本申请涉及布料加工的领域,尤其是涉及一种布料定型机,包括出气罩和连通出气罩内部的连接管,出气罩上转动连接有用于抵触布料的转动辊；出气罩内靠近连接管出气端的位置处转动连接有一根转轴,转轴的侧壁上周向分布有多片用于将水蒸气抽至出气罩内部的扇叶；转轴和转动辊之间还设有当转动辊旋转时带动转轴旋转的联动机构；出气罩的开口处设有一块带有多个第一出气孔的分流板。本方案利用转动辊、联动机构、转轴和扇叶来让水蒸气的喷出量能根据布料的传输速度进行自动且灵活地调整,有效确保了水蒸气对布料的定型效果。(The application relates to the field of cloth processing, in particular to a cloth setting machine, which comprises an air outlet cover and a connecting pipe communicated with the interior of the air outlet cover, wherein a rotating roller used for abutting against cloth is rotatably connected to the air outlet cover; a rotating shaft is rotatably connected to the position, close to the air outlet end of the connecting pipe, in the air outlet cover, and a plurality of fan blades for pumping water vapor to the inside of the air outlet cover are circumferentially distributed on the side wall of the rotating shaft; a linkage mechanism which drives the rotating shaft to rotate when the rotating roller rotates is arranged between the rotating shaft and the rotating roller; the opening of the air outlet cover is provided with a splitter plate with a plurality of first air outlet holes. The scheme utilizes the rotating roller, the linkage mechanism, the rotating shaft and the fan blades to automatically and flexibly adjust the spraying amount of the water vapor according to the transmission speed of the cloth, and effectively ensures the shaping effect of the water vapor on the cloth.)

1. The utility model provides a cloth forming machine, includes inside connecting pipe (7) of air outlet cover (2) and intercommunication air outlet cover (2), its characterized in that: the air outlet cover (2) is rotatably connected with a rotating roller (8) used for abutting against cloth; a rotating shaft (10) is rotatably connected to the position, close to the air outlet end of the connecting pipe (7), in the air outlet cover (2), and a plurality of fan blades (11) for pumping water vapor to the interior of the air outlet cover (2) are circumferentially distributed on the side wall of the rotating shaft (10); a linkage mechanism which drives the rotating shaft (10) to rotate when the rotating roller (8) rotates is also arranged between the rotating shaft (10) and the rotating roller (8); the opening of the air outlet cover (2) is provided with a splitter plate (3) with a plurality of first air outlet holes (4).

2. The cloth setting machine of claim 1, wherein: the linkage mechanism comprises a first bevel gear (13) fixedly sleeved on the side wall of the rotating roller (8), a transmission shaft (12) rotatably connected to the inner side wall of the air outlet cover (2), and a second bevel gear (14) fixedly sleeved on the side wall of one end of the transmission shaft (12) and meshed with the first bevel gear (13), wherein the diameter of the second bevel gear (14) is smaller than that of the first bevel gear (13); the linkage mechanism further comprises a third bevel gear (15) fixedly sleeved on the side wall of the other end of the transmission shaft (12) and a fourth bevel gear (16) fixedly sleeved on the side wall of the rotating shaft (10) and meshed with the third bevel gear (15), and the diameter of the fourth bevel gear (16) is smaller than that of the third bevel gear (15).

3. The cloth setting machine of claim 1, wherein: one surface of the flow distribution plate (3) facing the inside of the air outlet cover (2) is connected with a sliding plate (17) in a sliding manner, a plurality of second air outlet holes (18) are formed in the sliding plate (17), and the positions of the second air outlet holes (18) correspond to the positions of the first air outlet holes (4) one by one; a spring (19) is fixedly connected between the inner side wall of the air outlet cover (2) and the end part of the sliding plate (17), the spring (19) is used for propping against the sliding plate (17) and enabling partial area of the second air outlet hole (18) to be communicated with the first air outlet hole (4); the sliding plate (17) is also provided with a plurality of induced draft plates (20) which are used for receiving the wind power of the water vapor to drive the sliding plate (17) to slide, so that the communication area of the second air outlet holes (18) and the first air outlet holes (4) is increased.

4. A cloth setting machine as defined in claim 3, wherein: the cross section of the air guide plate (20) is arc-shaped, and the arc-shaped opening of the air guide plate (20) faces the rotating roller (8).

5. A cloth setting machine as defined in claim 3, wherein: the sliding plate (17) is provided with a rolling ball (21) which is abutted against the flow distribution plate (3) in a rolling embedding manner, and the flow distribution plate (3) is provided with a groove (22) for the rolling ball (21) to be embedded in a sliding manner.

6. The cloth setting machine of claim 1, wherein: the first air outlet holes (4) are obliquely arranged towards the direction of cloth transportation.

7. The cloth setting machine of claim 1, wherein: a plurality of water storage tanks (23) are arranged on one surface of the flow distribution plate (3) facing the sliding plate (17), and water absorption cotton (24) is filled in the water storage tanks (23).

8. The cloth setting machine of claim 1, wherein: and a rubber sleeve (9) is fixedly sleeved on the side wall of the rotating roller (8).

Technical Field

The application relates to the field of cloth processing, in particular to a cloth setting machine.

Background

The cloth that just produces fold is uneven, and the taste looks is relatively poor, needs through the setting of cloth forming machine, and the cloth can become smooth and flat after the design, and the taste looks becomes good.

As shown in fig. 3, the cloth setting machine shown in the figure comprises a frame 1 and two air outlet covers 2 arranged on the frame 1, wherein the two air outlet covers 2 are arranged symmetrically up and down, and a gap for cloth to pass through is reserved between the two air outlet covers 2; the cloth setting machine further comprises a water tank 5 for containing clear water, an electric heating pipe 6 arranged inside the water tank 5, and a connecting pipe 7 communicated between the water tank 5 and the air outlet cover 2. The workman starts electric heating pipe 6 and heats the clear water, can form vapor after the clear water heating, and vapor passes through connecting pipe 7 again and spouts to the cloth from gas outlet cover 2 department, and vapor just can add the fever design to the cloth to do benefit to subsequent processing of cloth and accomodate.

Although the cloth setting machine is simple in structure, when a factory changes the conveying speed of the cloth in order to adjust the production efficiency, the cloth setting machine cannot flexibly adjust the ejection quantity of the water vapor according to the conveying speed of the cloth, and the setting effect on the cloth is greatly reduced.

Disclosure of Invention

In order to let the blowout volume of vapor carry out nimble adjustment according to the transmission rate of cloth, ensure the design effect to the cloth, this application provides a cloth forming machine.

The application provides a cloth forming machine adopts following technical scheme:

a cloth setting machine comprises an air outlet cover and a connecting pipe communicated with the inside of the air outlet cover, wherein a rotating roller used for abutting against cloth is rotatably connected to the air outlet cover; a rotating shaft is rotatably connected to the position, close to the air outlet end of the connecting pipe, in the air outlet cover, and a plurality of fan blades for pumping water vapor to the inside of the air outlet cover are circumferentially distributed on the side wall of the rotating shaft; a linkage mechanism which drives the rotating shaft to rotate when the rotating roller rotates is arranged between the rotating shaft and the rotating roller; the opening of the air outlet cover is provided with a splitter plate with a plurality of first air outlet holes.

By adopting the technical scheme, after the transmission speed of the cloth is changed, the rotating speed of the rotating roller can be changed along with the change, and then under the linkage action of the linkage mechanism, the fan blades on the rotating shaft can rotate at an accelerated speed or slow down to rotate, and the amount of the steam pumped into the air outlet cover can be changed, so that the spraying amount of the steam is adjusted, and the steam can efficiently heat the cloth and shape the cloth. The flow distribution plate can enable water vapor to uniformly impact on the cloth, and is favorable for improving the heat setting effect on the cloth. The scheme utilizes the rotating roller, the linkage mechanism, the rotating shaft and the fan blades to automatically and flexibly adjust the spraying amount of the water vapor according to the transmission speed of the cloth, and effectively ensures the shaping effect of the water vapor on the cloth.

Preferably, the linkage mechanism comprises a first bevel gear fixedly sleeved on the side wall of the rotating roller, a transmission shaft rotatably connected to the inner side wall of the air outlet cover, and a second bevel gear fixedly sleeved on the side wall of one end of the transmission shaft and meshed with the first bevel gear, wherein the diameter of the second bevel gear is smaller than that of the first bevel gear; the linkage mechanism further comprises a third bevel gear fixedly sleeved on the side wall of the other end of the transmission shaft and a fourth bevel gear fixedly sleeved on the side wall of the rotating shaft and meshed with the third bevel gear, and the diameter of the fourth bevel gear is smaller than that of the third bevel gear.

By adopting the technical scheme, the rotating roller and the first bevel gear synchronously rotate in the transportation process of the cloth, the transmission shaft and the third bevel gear can rotate under the linkage action of the first bevel gear and the second bevel gear, and the rotating shaft and the fan blades can rotate under the linkage action of the third bevel gear and the fourth bevel gear and pump water vapor into the air outlet cover. When the cloth conveying speed is changed, the rotation of the blades is accelerated or slowed correspondingly, so that the spraying amount of the water vapor can be flexibly adjusted according to the cloth conveying speed. In addition, the diameter change between the first bevel gear and the second bevel gear and the diameter change between the third bevel gear and the fourth bevel gear can increase the speed of the rotation roller twice and then transmit the rotation to the rotating shaft and the fan blades, so that the fan blades can rotate at high speed and pump water vapor. The linkage mechanism is simple and effective in structural design, linkage between the rotating roller and the fan blades is achieved, and the spraying amount of the water vapor can be flexibly adjusted according to the conveying speed of the cloth.

Preferably, a sliding plate is connected to one surface of the flow distribution plate facing the inside of the air outlet cover in a sliding manner, a plurality of second air outlet holes are formed in the sliding plate, and the positions of the second air outlet holes correspond to the positions of the first air outlet holes one by one; a spring is fixedly connected between the inner side wall of the air outlet cover and the end part of the sliding plate and is used for propping against the sliding plate and enabling partial area of the second air outlet hole to be communicated with the first air outlet hole; the sliding plate is also provided with a plurality of induced draft plates for receiving the wind power of the water vapor to drive the sliding plate to slide, so that the communication area between the second air outlet hole and the first air outlet hole is increased.

Through adopting above-mentioned technical scheme, when the transmission rate of cloth increases, the rotation of flabellum will accelerate, vapor's wind-force can increase, the induced air board then can receive vapor's wind-force and order about the slide and take place to slide, the spring is compressed, the second venthole will slide to the first venthole that corresponds, so the second venthole can increase little by little with the intercommunication region of first venthole, this makes vapor's blowout volume increase, thereby let the cloth that dwell time is shorter can be used by more sufficient vapor, be favorable to promoting the heat setting effect to the cloth.

Preferably, the cross section of the air guide plate is arc-shaped, and the arc-shaped opening of the air guide plate faces the rotating roller.

Through adopting above-mentioned technical scheme, the air deflector that the transversal is personally submitted arc can not only receive the wind-force of vapor better, lets the slide take place to slide smoothly, can also lead vapor to the second venthole smoothly, lets vapor enter into in the first venthole from the second venthole smoothly, has embodied structural design's rationality.

Preferably, the slide plate is provided with a ball which is abutted against the flow distribution plate in a rolling manner, and the flow distribution plate is provided with a groove for the ball to be embedded in a sliding manner.

Through adopting above-mentioned technical scheme, the ball can reduce the frictional resistance that the slide received when sliding, makes sliding of slide more smooth, lets the second venthole can be adjusted smoothly with the intercommunication region of first venthole. The groove can improve the contact area of the ball and the splitter plate, so that the sliding of the sliding plate is more stable, the effect of reducing the gap between the sliding plate and the splitter plate is also achieved, and the water vapor can pass through and be sprayed out of the corresponding first air outlet hole and the second air outlet hole.

Preferably, the first air outlet is obliquely arranged towards the cloth conveying direction.

Through adopting above-mentioned technical scheme, the slope setting of first venthole has changed the spun direction of vapor, has increased the contact time between vapor and the cloth, has promoted the heat setting effect to the cloth.

Preferably, a plurality of water storage tanks are arranged on one surface of the flow distribution plate facing the sliding plate, and water absorption cotton is filled in the water storage tanks.

Through adopting above-mentioned technical scheme, the water that the condensation formed in flow distribution plate and slide gap can be absorbed by the cotton that absorbs water, has effectively reduced the probability that water blocks up first venthole and second venthole, ensures that vapor can spout the cloth smoothly.

Preferably, the side wall of the rotating roller is fixedly sleeved with a rubber sleeve.

Through adopting above-mentioned technical scheme, the rubber sleeve can not only increase the frictional resistance between live-rollers and the cloth, reduces the probability that the live-rollers skidded, ensures the normal use of cloth forming machine, can also play the guard action to the cloth simultaneously, reduces the damage to the cloth.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the arrangement of the rotating roller, the rotating shaft, the fan blades, the linkage mechanism and the flow distribution plate ensures that the spraying amount of the water vapor can be automatically and flexibly adjusted according to the transmission speed of the cloth, thereby ensuring the shaping effect of the water vapor on the cloth;

2. the arrangement of the sliding plate, the second air outlet hole, the spring and the induced draft plate can enable the cloth with shorter retention time to be acted by more sufficient water vapor, and is favorable for improving the heat setting effect of the cloth;

3. the arc-shaped air guide plate can not only enable the sliding plate to slide smoothly, but also guide water vapor into the second air outlet hole smoothly;

4. the first air outlet holes are obliquely arranged, so that the contact time between the water vapor and the cloth is prolonged, and the heat setting effect on the cloth is improved;

5. the arrangement of the water storage tank and the absorbent cotton effectively reduces the probability of blocking the first air outlet and the second air outlet by water, and ensures that water vapor can be smoothly sprayed to the cloth;

6. the rubber sleeve not only can reduce the probability of slipping of the rotating roller, but also can protect the cloth.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

FIG. 2 is a schematic view of a partial cross-sectional structure at the gas outlet cover in the embodiment of the present application;

fig. 3 is an overall structural diagram of the related art.

Description of reference numerals: 1. a frame; 2. an air outlet cover; 3. a flow distribution plate; 4. a first air outlet hole; 5. a water tank; 6. an electric heating tube; 7. a connecting pipe; 8. a rotating roller; 9. a rubber sleeve; 10. a rotating shaft; 11. a fan blade; 12. a drive shaft; 13. a first bevel gear; 14. a second bevel gear; 15. a third bevel gear; 16. a fourth bevel gear; 17. a slide plate; 18. a second air outlet; 19. a spring; 20. an air induction plate; 21. a ball bearing; 22. a groove; 23. a water storage tank; 24. absorbent cotton.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

Referring to fig. 1, a cloth setting machine comprises a frame 1 and two air outlet covers 2 fixedly connected to the frame 1, wherein the two air outlet covers 2 are arranged in a vertical symmetry manner, a gap for cloth to pass through is reserved between the two air outlet covers 2, a flow distribution plate 3 is arranged at an opening of each air outlet cover 2, and a plurality of rows of first air outlet holes 4 for uniformly spraying water vapor are uniformly formed in the flow distribution plate 3; the cloth forming machine further comprises a water tank 5 arranged on one side of the rack 1 and used for containing clean water, an electric heating pipe 6 arranged inside the water tank 5, and a connecting pipe 7 communicated with the water tank 5 and the air outlet cover 2, wherein the electric heating pipe 6 is connected with a power supply through an electric wire. The workman starts electric heating pipe 6 and heats the clear water, can form vapor after the clear water heating, and vapor spouts to the cloth through connecting pipe 7 and gas outlet cover 2 and from first venthole 4 again, and vapor just can add the fever design to the cloth to do benefit to subsequent processing of cloth and accomodate.

Referring to fig. 2, in order to increase the contact time of the steam with the fabric and improve the heat setting effect of the steam on the fabric, the first air outlet holes 4 are obliquely arranged towards the transmission direction of the fabric, that is, the steam is sprayed out from the first air outlet holes 4 and then moves along the transmission direction of the fabric.

Referring to fig. 1 and 2, the openings of the two air outlet covers 2 are rotatably connected with a horizontal rotating roller 8, the two rotating rollers 8 respectively abut against the upper surface and the lower surface of the cloth, and a rubber sleeve 9 abutting against the cloth is fixedly sleeved on the rotating roller 8. The air outlet cover 2 is rotatably connected with a rotating shaft 10, the position of the rotating shaft 10 is close to the air outlet end of the connecting pipe 7, the peripheral wall of the rotating shaft 10 is fixedly connected with four fan blades 11, the four fan blades 11 are distributed on the peripheral wall of the rotating shaft 10 at equal angle intervals, and the fan blades 11 are used for pumping water vapor into the air outlet cover 2. The inside wall of the air outlet cover 2 is rotatably connected with a transmission shaft 12, the side wall of one end, close to the transmission shaft 12, of the rotating roller 8 is fixedly sleeved with a first bevel gear 13, a second bevel gear 14 meshed with the first bevel gear 13 is fixedly sleeved on the side wall of one end of the transmission shaft 12, the diameter of the second bevel gear 14 is smaller than that of the first bevel gear 13, and the linkage of the first bevel gear 13 and the second bevel gear 14 has an accelerating rotation effect. A third bevel gear 15 is fixedly sleeved on the side wall of the other end of the transmission shaft 12, a fourth bevel gear 16 meshed with the third bevel gear 15 is fixedly sleeved on the side wall of the rotating shaft 10, and the diameter of the fourth bevel gear 16 is smaller than that of the third bevel gear 15, namely, the linkage of the third bevel gear 15 and the fourth bevel gear 16 has the effect of accelerating rotation. Wherein the first bevel gear 13, the transmission shaft 12, the second bevel gear 14, the third bevel gear 15 and the fourth bevel gear 16 constitute a linkage mechanism for driving the rotation shaft 10 to rotate when the rotating roller 8 rotates.

In the process of cloth transmission, the rotating roller 8 rotates along with the transmission of the cloth, under the meshing action of the first bevel gear 13 and the second bevel gear 14, the transmission shaft 12 and the third bevel gear 15 rotate at an increased speed, then under the meshing action of the third bevel gear 15 and the fourth bevel gear 16, the rotating shaft 10 and the fan blades 11 further rotate at an increased speed, the fan blades 11 can pump water vapor from the connecting pipe 7 to the air outlet cover 2, and the water vapor is sprayed to the cloth through the first air outlet holes 4 on the flow distribution plate 3. After the transmission speed of the cloth is changed, under a series of transmission of the rotating roller 8, the first bevel gear 13, the second bevel gear 14, the transmission shaft 12, the third bevel gear 15, the fourth bevel gear 16 and the rotating shaft 10, the rotation of the fan blades 11 is slowed down along with the reduction of the transmission speed of the cloth, or is accelerated and quickened along with the acceleration of the transmission speed of the cloth, so that the ejection amount of the water vapor can be flexibly adjusted according to the transmission speed of the cloth, and the cloth can be ensured to obtain a good heat setting effect.

Referring to fig. 2, a sliding plate 17 is slidably connected to a surface of the splitter plate 3 near the inside of the outlet hood 2, the length direction of the sliding plate 17 is the same as the length direction of the splitter plate 3, and the sliding direction of the sliding plate 17 is the same as the width direction of the splitter plate 3. The slide plate 17 is provided with a plurality of second air outlet holes 18 which are communicated with the upper surface and the lower surface of the slide plate 17, and the positions of the plurality of second air outlet holes 18 correspond to the positions of the plurality of first air outlet holes 4 one by one. A spring 19 is fixedly connected between an inner side wall of the air outlet cover 2 far away from the rotating roller 8 and one end of the sliding plate 17 far away from the rotating roller 8, and the spring 19 is used for propping against the sliding plate 17 and enabling partial areas of the second air outlet holes 18 to be communicated with the first air outlet holes 4. The surface of the sliding plate 17 close to the inside of the air outlet cover 2 is also fixedly connected with three air guide plates 20 with circular arc-shaped cross sections, the three air guide plates 20 are distributed at equal intervals along the width direction of the sliding plate 17, the length direction of each air guide plate 20 is the same as that of the sliding plate 17, and circular arc-shaped openings of the three air guide plates 20 face the rotating roller 8. After the transmission rate of cloth promotes, the rotation of flabellum 11 will also accelerate thereupon, the speed that vapor was taken out by flabellum 11 also can be faster, vapor will beat more powerfully on induced air plate 20, induced air plate 20 just can drive slide 17 and remove towards the direction of keeping away from live-rollers 8, spring 19 is compressed, second venthole 18 will move towards the first venthole 4 that corresponds, second venthole 18 increases with the communicating region of first venthole 4, the volume that the vapor spouts to the cloth just can be along with the promotion of cloth transmission rate and grow, the cloth just can be used by more sufficient vapor, the heat setting effect of cloth has effectively been promoted. After the transmission rate of cloth reduces, the wind-force of vapor weakens, and under spring 19's resilience force effect, induced air plate 20 just can drive slide 17 and remove towards the direction that is close to rotor roll 8, and second venthole 18 reduces with the intercommunication region of first venthole 4, and the volume that the vapor spouts to the cloth just can reduce along with cloth transmission rate's reduction, has not only ensured the heat setting effect of cloth, has still effectively reduced the waste of vapor simultaneously.

The sliding plate 17 is embedded with a ball 21 on a surface close to the splitter plate 3 in a rolling manner, and the ball 21 is used for being collided with the splitter plate 3 to reduce the friction resistance of the sliding plate 17 during sliding, so that the sliding of the sliding plate 17 is smoother. Offer on the flow distribution plate 3 with the same recess 22 of flow distribution plate 3 width direction, the part laminating that slide 17 was worn out to ball 21 is in recess 22, thereby increase ball 21 and flow distribution plate 3 area of contact, it is more steady to let slide 17 slide on flow distribution plate 3, recess 22 has still reduced the gap between slide 17 and the flow distribution plate 3 simultaneously, let steam can follow smoothly and pass through and spout in corresponding second venthole 18 and first venthole 4, make the blowout volume of steam more accurate.

A plurality of water storage tanks 23 are arranged on the surface of the flow distribution plate 3 facing the sliding plate 17, the water storage tanks 23 are arranged along the width direction of the flow distribution plate 3 at equal intervals, the length direction of each water storage tank 23 is the same as that of the flow distribution plate 3, and water absorption cotton 24 is filled in each water storage tank 23. The water formed after the water vapor is condensed can be absorbed by the absorbent cotton 24, the situation that the second air outlet hole 18 and the first air outlet hole 4 are blocked by the water is effectively reduced, and the water vapor can be smoothly sprayed to the cloth.

The implementation principle of the embodiment is as follows: in the process of cloth transmission, the rotating roller 8 rotates along with the transmission of the cloth, under the meshing action of the first bevel gear 13 and the second bevel gear 14, the transmission shaft 12 and the third bevel gear 15 rotate at an increased speed, then under the meshing action of the third bevel gear 15 and the fourth bevel gear 16, the rotating shaft 10 and the fan blades 11 further rotate at an increased speed, the fan blades 11 can pump water vapor from the connecting pipe 7 to the air outlet cover 2, and the water vapor is sprayed to the cloth through the first air outlet holes 4 on the flow distribution plate 3. After the transmission speed of the cloth is changed, under a series of transmission of the rotating roller 8, the first bevel gear 13, the second bevel gear 14, the transmission shaft 12, the third bevel gear 15, the fourth bevel gear 16 and the rotating shaft 10, the rotation of the fan blades 11 is slowed down along with the reduction of the transmission speed of the cloth, or is accelerated and quickened along with the acceleration of the transmission speed of the cloth, so that the ejection amount of the water vapor can be flexibly adjusted according to the transmission speed of the cloth, and the cloth can be ensured to obtain a good heat setting effect.

The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.