阅读说明：本技术 一种装配式集成墙板的制作方法 (Manufacturing method of assembled integrated wallboard ) 是由 魏敬安 熊学兵 魏思琪 周文才 于 2021-08-10 设计创作，主要内容包括：本发明属于公开了一种装配式集成墙板的制作方法,所述制作方法如下：采用配料机配比晶石、竹木纤维和覆膜原料；采用下料机进行晶石和竹木原料的初步破碎作业,获取晶石材料和竹木材料；采用破碎机进行晶石材料、竹木材料和覆膜材料的破碎作业,获取晶石颗粒、竹木屑和破碎后的覆膜材料；具体涉及集成墙板制备技术领域。该装配式集成墙板的制作方法,通过设置有两道包覆工序,且第一道包覆工序针对晶石粉末、竹木纤维和铝箔夹发泡层的包覆作业,第二道包覆工序针对覆膜材料和晶石粉末、竹木纤维与铝箔夹发泡层的包覆作业,解决了集成墙板边缘包覆平整度差和包覆面积少的问题,提升了产品的美观度。(The invention discloses a manufacturing method of an assembled integrated wallboard, which comprises the following steps: proportioning the raw materials of the spar, the bamboo and wood fibers and the film by using a proportioning machine; carrying out primary crushing operation on the spar and bamboo raw materials by adopting a blanking machine to obtain the spar material and the bamboo material; crushing the spar material, the bamboo material and the film coating material by using a crusher to obtain spar particles, bamboo sawdust and the crushed film coating material; in particular to the technical field of integrated wallboard preparation. According to the manufacturing method of the assembled integrated wallboard, two coating processes are arranged, the first coating process is used for coating operation of the crystalline stone powder, the bamboo fiber and the aluminum foil sandwich foaming layer, the second coating process is used for coating operation of the film coating material, the crystalline stone powder, the bamboo fiber and the aluminum foil sandwich foaming layer, the problems of poor edge coating flatness and small coating area of the integrated wallboard are solved, and the attractiveness of the product is improved.)

1. A manufacturing method of an assembled integrated wallboard is characterized in that: the manufacturing method comprises the following steps:

A) proportioning the raw materials of the spar, the bamboo and wood fibers and the film by using a proportioning machine;

B) carrying out primary crushing operation on the spar and bamboo raw materials by adopting a blanking machine to obtain the spar material and the bamboo material;

C) crushing the spar material, the bamboo material and the film coating material by using a crusher to obtain spar particles, bamboo sawdust and the crushed film coating material;

D) grinding the spar particles and the bamboo chips by using a pulverizer to obtain spar powder and bamboo fibers;

E) mixing the crystal powder and the bamboo fiber by a powder mixer;

F) deeply mixing the crystal powder and the bamboo and wood fibers by using a high mixer to form a material main body of the integrated wallboard;

G) shaping the shape of the material main body by adopting a shaping table, and adding an aluminum foil sandwiched foaming layer material into the material main body;

H) performing basic operation of the film coating material by using an extruder to obtain film coating particles;

I) heating the stirring end of the stirrer at high temperature by using an auxiliary machine to melt the film coating particles into a colloid state so as to obtain a film coating material;

J) processing the size of the film-coated material according to the specification by adopting a film cutting machine;

K) adopting an online coating machine to coat the material main body of the integrated wallboard and the aluminum foil clip foaming layer to obtain the initial appearance of the integrated wallboard;

l) coating the film-coated material and the main body of the integrated wallboard material by using a line coating machine, so as to achieve the purpose of manufacturing and reinforcing the integrated wallboard;

m) cutting the edge of the integrated wallboard by using a dust-free cutting machine;

n) marking after code spraying.

2. The method of claim 1, wherein the method comprises the steps of: the stone material adopts marble and granite as a material structure and a filling main body, and the stone material adopts quartzite as a material dyeing main body.

3. The method of claim 2, wherein the method comprises the steps of: the bamboo and wood fiber adopts 73-75% of hemp and 25-27% of teak as manufacturing materials.

4. The method of claim 3, wherein the method comprises the steps of: the film coating material adopts 45% of polyethylene, 20% of polyvinyl chloride and 35% of industrial gelatin.

5. The method for manufacturing the fabricated integrated wallboard of claim 4, wherein: the manufacturing process comprises the following steps:

a material preparation process: carrying out batching operation of the integrated wallboard manufacturing raw material;

blanking: performing primary crushing operation on the raw materials;

a crushing procedure: carrying out secondary crushing operation on the raw materials;

a grinding procedure: grinding the spar raw material and the bamboo raw material to prepare the spar powder and the bamboo fiber;

powder stirring process: mixing the crystal powder and the bamboo powder to prepare a mixture of the crystal powder and the bamboo fiber;

a high material mixing process: deeply mixing the crystal powder and the bamboo powder;

shaping: carrying out shaping operation of the integrated wallboard;

an extrusion process: extruding the film-coated material to prepare film-coated particles;

a stirring procedure: stirring the coated particles by using high temperature generated by an auxiliary machine to prepare a coated material in a colloid state;

and (3) film cutting: cutting the film-coated material;

a first coating process: coating the rock powder, the bamboo fiber and the aluminum foil sandwich foaming layer;

a second coating procedure: coating the wallboard and the film-coating material after the first coating is finished;

dust-free cutting process: performing dust-free cutting operation on the edge of the integrated wallboard to avoid the integrated wallboard from being doped with dust;

code spraying and marking processes: marking after code spraying operation, and finishing manufacturing.

6. The method of claim 5, wherein the method comprises the steps of: the inner layer of the integrated wallboard made of the crystal powder and the bamboo fiber is clamped in the first coating process.

Technical Field

The invention belongs to the technical field of integrated wallboard preparation, and particularly relates to a manufacturing method of an assembled integrated wallboard.

Background

Integrated wallboard generally adopts the environmental protection material to make, possesses dampproofing and waterproofing, installs convenient, washs the convenient traditional wallboard or the not possessed advantage of wall.

Because the integrated wallboard generally adopts a one-time coating preparation process, the notch unevenness between the surface layer coating film of the integrated wallboard and the wallboard main body not only influences the attractiveness of the integrated wallboard, but also influences the splicing and installation of the integrated wallboard, and causes the problem that the wall surface is inclined after the integrated wallboard is installed.

Disclosure of Invention

The invention aims to provide a manufacturing method of an assembled integrated wallboard, and aims to solve the problems that the existing one-time coating preparation process causes uneven notches between a surface layer coating film of the integrated wallboard and a wallboard main body, the attractiveness of the integrated wallboard is influenced, and the wall surface of the integrated wallboard is inclined after installation.

In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing method of an assembled integrated wallboard comprises the following steps:

A) proportioning the raw materials of the spar, the bamboo and wood fibers and the film by using a proportioning machine;

B) carrying out primary crushing operation on the spar and bamboo raw materials by adopting a blanking machine to obtain the spar material and the bamboo material;

C) crushing the spar material, the bamboo material and the film coating material by using a crusher to obtain spar particles, bamboo sawdust and the crushed film coating material;

D) grinding the spar particles and the bamboo chips by using a pulverizer to obtain spar powder and bamboo fibers;

E) mixing the crystal powder and the bamboo fiber by a powder mixer;

F) deeply mixing the crystal powder and the bamboo and wood fibers by using a high mixer to form a material main body of the integrated wallboard;

G) shaping the shape of the material main body by adopting a shaping table, and adding an aluminum foil sandwiched foaming layer material into the material main body;

H) performing basic operation of the film coating material by using an extruder to obtain film coating particles;

I) heating the stirring end of the stirrer at high temperature by using an auxiliary machine to melt the film coating particles into a colloid state so as to obtain a film coating material;

J) processing the size of the film-coated material according to the specification by adopting a film cutting machine;

K) adopting an online coating machine to coat the material main body of the integrated wallboard and the aluminum foil clip foaming layer to obtain the initial appearance of the integrated wallboard;

l) coating the film-coated material and the main body of the integrated wallboard material by using a line coating machine, so as to achieve the purpose of manufacturing and reinforcing the integrated wallboard;

m) cutting the edge of the integrated wallboard by using a dust-free cutting machine;

n) marking after code spraying.

Preferably, the stone material adopts marble and granite as a material structure and a filling main body, and the stone material adopts quartzite as a material dyeing main body.

Preferably, 73-75% of the bamboo and 25-27% of the teak are used as the manufacturing materials for the bamboo and wood fibers.

Preferably, the coating material adopts 45% of polyethylene, 20% of polyvinyl chloride and 35% of industrial gelatin.

Preferably, the method comprises a manufacturing process, wherein the manufacturing process comprises the following steps:

a material preparation process: carrying out batching operation of the integrated wallboard manufacturing raw material;

blanking: performing primary crushing operation on the raw materials;

a crushing procedure: carrying out secondary crushing operation on the raw materials;

a grinding procedure: grinding the spar raw material and the bamboo raw material to prepare the spar powder and the bamboo fiber;

powder stirring process: mixing the crystal powder and the bamboo powder to prepare a mixture of the crystal powder and the bamboo fiber;

a high material mixing process: deeply mixing the crystal powder and the bamboo powder;

shaping: carrying out shaping operation of the integrated wallboard;

an extrusion process: extruding the film-coated material to prepare film-coated particles;

a stirring procedure: stirring the coated particles by using high temperature generated by an auxiliary machine to prepare a coated material in a colloid state;

and (3) film cutting: cutting the film-coated material;

a first coating process: coating the rock powder, the bamboo fiber and the aluminum foil sandwich foaming layer;

a second coating procedure: coating the wallboard and the film-coating material after the first coating is finished;

dust-free cutting process: performing dust-free cutting operation on the edge of the integrated wallboard to avoid the integrated wallboard from being doped with dust;

code spraying and marking processes: marking after code spraying operation, and finishing manufacturing.

Preferably, the inner layer of the integrated wallboard made of the crystal powder and the bamboo fiber is clamped in the first coating process.

Compared with the prior art, the invention has the following beneficial effects:

(1) the manufacturing method of the assembled integrated wallboard comprises two coating processes, wherein the first coating process is used for coating the foaming layer between the crystal stone powder and the bamboo-wood fiber and the aluminum foil, the second coating process is used for coating the foaming layer between the film-coated material and the crystal stone powder and between the bamboo-wood fiber and the aluminum foil, so that the edge coating work of the integrated wallboard is realized, the problems of poor coating flatness and small coating area of the edge of the integrated wallboard are solved, and the attractiveness of the product is improved.

(2) This manufacturing approach of assembled integrated wallboard through adding aluminium foil clamp foaming layer, and the aluminium foil presss from both sides the foaming layer and installs the inboard at integrated wallboard, utilizes the metallic characteristic of aluminium foil, has completely cut off the inside steam of integrated wallboard, avoids steam to soak the problem that integrated wallboard leads to the damage, and simultaneously, the aluminium foil has still reduced the weight of integrated wallboard, has also reduced the load of installation wall when portable.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides the following technical scheme: a manufacturing method of an assembled integrated wallboard comprises the following steps:

A) proportioning the raw materials of the spar, the bamboo and wood fibers and the film by using a proportioning machine;

B) carrying out primary crushing operation on the spar and bamboo raw materials by adopting a blanking machine to obtain the spar material and the bamboo material;

C) crushing the spar material, the bamboo material and the film coating material by using a crusher to obtain spar particles, bamboo sawdust and the crushed film coating material;

D) grinding the spar particles and the bamboo chips by using a pulverizer to obtain spar powder and bamboo fibers;

E) mixing the crystal powder and the bamboo fiber by a powder mixer;

F) deeply mixing the crystal powder and the bamboo and wood fibers by using a high mixer to form a material main body of the integrated wallboard;

G) shaping the shape of the material main body by adopting a shaping table, and adding an aluminum foil sandwiched foaming layer material into the material main body;

H) performing basic operation of the film coating material by using an extruder to obtain film coating particles;

I) heating the stirring end of the stirrer at high temperature by using an auxiliary machine to melt the film coating particles into a colloid state so as to obtain a film coating material;

J) processing the size of the film-coated material according to the specification by adopting a film cutting machine;

K) adopting an online coating machine to coat the material main body of the integrated wallboard and the aluminum foil clip foaming layer to obtain the initial appearance of the integrated wallboard;

l) coating the film-coated material and the main body of the integrated wallboard material by using a line coating machine, so as to achieve the purpose of manufacturing and reinforcing the integrated wallboard;

m) cutting the edge of the integrated wallboard by using a dust-free cutting machine;

n) marking after code spraying; the stone material adopts marble and granite as a material structure and a filling main body, the crystal stone material adopts quartz as a material dyeing main body, the bamboo fiber adopts 73-75% of hemp bamboo and 25-27% of teak as manufacturing materials, preferably, the film coating material adopts 45% of polyethylene, 20% of polyvinyl chloride and 35% of industrial gelatin, and the manufacturing process comprises the following steps:

a material preparation process: carrying out batching operation of the integrated wallboard manufacturing raw material;

blanking: performing primary crushing operation on the raw materials;

a crushing procedure: carrying out secondary crushing operation on the raw materials;

a grinding procedure: grinding the spar raw material and the bamboo raw material to prepare the spar powder and the bamboo fiber;

powder stirring process: mixing the crystal powder and the bamboo powder to prepare a mixture of the crystal powder and the bamboo fiber;

a high material mixing process: deeply mixing the crystal powder and the bamboo powder;

shaping: carrying out shaping operation of the integrated wallboard;

an extrusion process: extruding the film-coated material to prepare film-coated particles;

a stirring procedure: stirring the coated particles by using high temperature generated by an auxiliary machine to prepare a coated material in a colloid state;

and (3) film cutting: cutting the film-coated material;

a first coating process: coating the rock powder, the bamboo fiber and the aluminum foil sandwich foaming layer;

a second coating procedure: coating the wallboard and the film-coating material after the first coating is finished;

dust-free cutting process: performing dust-free cutting operation on the edge of the integrated wallboard to avoid the integrated wallboard from being doped with dust;

code spraying and marking processes: marking after code spraying operation, and finishing manufacturing; the inlayer of the integrated wallboard that the clamp was made at quartzy stone powder and bamboo wood fiber in the cladding process for the first time, through being provided with twice cladding process, and first cladding process is to the quartzy stone powder, the cladding operation of bamboo wood fiber and aluminium foil clamp foaming layer, the cladding operation of second way cladding process to tectorial membrane material and quartzy stone powder, bamboo wood fiber and aluminium foil clamp foaming layer, thereby the cladding work at integrated wallboard edge has been realized, the poor and less problem of cladding area of integrated wallboard edge cladding roughness has been solved, the pleasing to the eye degree of product has been promoted.

In the embodiment, in the process from the blanking process to the crushing process, and in the process from the crushing process to the grinding process, the specifications of the spar material and the bamboo material are sequentially reduced under the condition that the processes are gradually increased, so that the normal operation of the subsequent processes is facilitated;

in this embodiment, the batching process, the blanking process, the crushing process are the common processes of the rock powder, the bamboo fiber and the film-coated material, the grinding process, the powder stirring process, the high mixing process and the shaping process are the processes of the rock powder and the bamboo fiber, the extrusion process, the stirring process and the film cutting process are the processes of the film-coated material, and the extrusion process, the stirring process and the film cutting process are parallel to the grinding process, the powder stirring process, the high mixing process and the shaping process, so that theoretically, the possibility of mutual interference does not exist, and the processing should be simultaneously performed on the premise of improving the processing efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.