阅读说明：本技术 一种dct齿轮结合齿圈综合检测装置 (DCT gear combines ring gear comprehensive testing device ) 是由 段含辉 于 2020-09-30 设计创作，主要内容包括：本发明公开了一种DCT齿轮结合齿圈综合检测装置,包括检测底座,所述检测底座中开设有一台阶孔,所在定位环上固定有一环规,所述环规上间隔设置有三段内花键,在相邻的两段内花键之间开设有连接孔,所述连接孔贯通定位环,所述连接孔之中固定有绝缘套,所述绝缘套之中分别固定有感应销,所述感应销的高度低于环规的顶面,在每个感应销底部固定有线缆,第一线缆、第二线缆和第三线缆分别和一配电箱电性连接,所述配电箱中安装有第一感应灯、第二感应灯和第三感应灯。该检测装置结构简单,能够快速的检测DCT齿轮结合齿圈的尺寸是否合格,极大的提高了检测效率和检测效果。(The invention discloses a DCT gear combined gear ring comprehensive detection device which comprises a detection base, wherein a step hole is formed in the detection base, a ring gauge is fixed on a positioning ring, three sections of internal splines are arranged on the ring gauge at intervals, a connecting hole is formed between two adjacent sections of the internal splines and penetrates through the positioning ring, an insulating sleeve is fixed in the connecting hole, induction pins are respectively fixed in the insulating sleeve, the induction pins are lower than the top surface of the ring gauge in height, a cable is fixed at the bottom of each induction pin, a first cable, a second cable and a third cable are respectively and electrically connected with a distribution box, and a first induction lamp, a second induction lamp and a third induction lamp are installed in the distribution box. The detection device is simple in structure, and can be used for rapidly detecting whether the size of the DCT gear combined with the gear ring is qualified or not, so that the detection efficiency and the detection effect are greatly improved.)

1. A DCT gear combined gear ring comprehensive detection device is characterized by comprising a detection base, wherein a step hole is formed in the detection base, a supporting ring is fixed at the bottom of the step hole, a positioning ring is fixed on the supporting ring, the supporting ring and the positioning ring are both made of insulating materials, a ring gauge is fixed on the positioning ring, three sections of internal splines are arranged on the ring gauge at intervals, a connecting hole is formed between two adjacent sections of internal splines, the connecting hole penetrates through the positioning ring, an insulating sleeve is fixed in the connecting hole, induction pins are respectively fixed in the insulating sleeve, the height of each induction pin is lower than the top surface of the ring gauge, a cable is fixed at the bottom of each induction pin and comprises a first cable, a second cable and a third cable, wherein the first cable, the second cable and the third cable are respectively electrically connected with a distribution box, and a first induction lamp, a second induction lamp and a third induction lamp are arranged in the distribution box.

2. The integrated detector for the gear ring and the gear ring of the DCT as set forth in claim 1, wherein a flange is fixed to the outside of the ring gauge, and the ring gauge is fixed to the detection base by a screw and a cover plate.

3. The integrated detecting device for the DCT gear-coupling ring gear according to claim 2, wherein the first cable is connected with a wire A1 and a wire A2, the second cable is connected with a wire B1 and a wire B2, the third cable is connected with a wire C1 and a wire C2, wherein the wires A1 and B1 are connected with the first induction lamp, the wires A2 and C2 are connected with the second induction lamp, and the wires C1 and B2 are connected with the third induction lamp.

4. The DCT gear-in-gear ring comprehensive testing device of claim 3, wherein three sections of internal splines on the ring gauge are evenly spaced.

Technical Field

The invention belongs to the field of DCT gears, and particularly relates to a DCT gear and gear ring combined comprehensive detection device.

Background

At present, the DCT gear combines the ring gear to detect through instruments such as amesdial or three-coordinate appearance generally when detecting, and when detecting, the step is very loaded down with trivial details, and the check-out time is just, and is required highly to operator's skill, is unfavorable for improving work efficiency, so need design one kind and can detect the check out test set whether qualified of DCT gear fast.

Disclosure of Invention

In order to solve one or more of the above defects in the prior art, the invention aims to provide a DCT gear and gear ring combined comprehensive detection device, which has a simple structure, can quickly detect whether the size of the DCT gear and gear ring combined is qualified, and greatly improves the detection efficiency and the detection effect.

In order to achieve the purpose, the invention provides a DCT gear combined gear ring comprehensive detection device which is characterized by comprising a detection base, wherein a step hole is formed in the detection base, a supporting ring is fixed at the bottom of the step hole, a positioning ring is fixed on the supporting ring, the supporting ring and the positioning ring are both made of insulating materials, a ring gauge is fixed on the positioning ring, three sections of internal splines are arranged on the ring gauge at intervals, a connecting hole is formed between two adjacent sections of internal splines, the connecting hole penetrates through the positioning ring, an insulating sleeve is fixed in the connecting hole, an induction pin is respectively fixed in the insulating sleeve, the height of the induction pin is lower than the top surface of the ring gauge, a cable is fixed at the bottom of each induction pin, the cable comprises a first cable, a second cable and a third cable, wherein the first cable, the second cable and the third cable are respectively and electrically connected with a distribution box, and a first induction lamp, a second induction lamp and a third induction lamp are arranged in the distribution box.

Furthermore, a flange is fixed on the outer side of the ring gauge and is fixed on the detection base through screws.

Further, a conducting wire A1 and a conducting wire A2 are respectively connected to the first cable, a conducting wire B1 and a conducting wire B2 are respectively connected to the second cable, and a conducting wire C1 and a conducting wire C2 are respectively connected to the third cable, wherein a conducting wire A1 and a conducting wire B1 form a channel with the first induction lamp, a conducting wire A2 and a conducting wire C2 form a channel with the second induction lamp, and a conducting wire C1 and a conducting wire B2 form a channel with the third induction lamp.

Furthermore, three sections of internal splines on the ring gauge are uniformly arranged at intervals.

The invention has the beneficial effects that:

firstly, the detection device is simple in structure, and can be used for rapidly detecting whether the size of the DCT gear combined with the gear ring is qualified or not, so that the detection efficiency and the detection effect are greatly improved;

secondly, whether the DCT gear and the gear ring are qualified or not can be judged visually and quickly by observing whether the three induction lamps are simultaneously lightened;

thirdly, through the setting of three-section internal spline for the DCT gear can be quick in the ring gauge fixes a position, the skew can not appear.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the connection of the lead wires and the induction lamp of the present invention;

fig. 3 is a perspective view of the ring gauge of the present invention.

In the figure: 1. detecting a base; 2. pressing a plate; 3. a support ring; 4. a positioning ring; 5. an inductive pin; 6. an internal spline; 7. a DCT gear; 8. a screw; 9. a distribution box; 10. a first cable; 11. a second cable; 12. a third cable; 13. a first induction lamp; 14. a second induction lamp; 15. a third induction lamp; 16. a ring gauge; 17. an insulating sleeve; 18. a flange; 19. a ring gear.

Detailed Description

The invention is further illustrated by the following examples in conjunction with the accompanying drawings:

referring to fig. 1 to 3, the DCT gear-combined ring gear comprehensive detection apparatus includes a detection base 1, a step hole is opened in the detection base 1, a support ring 3 is fixed at the bottom of the step hole, a positioning ring 4 is fixed on the support ring 3, the support ring 3 and the positioning ring 4 are both made of insulating materials, a ring gauge 16 is fixed on the positioning ring 4, three sections of internal splines 6 are arranged on the ring gauge 16 at intervals, a connection hole is formed between two adjacent sections of internal splines 6, the connection hole penetrates through the positioning ring 4, insulating sleeves 17 are respectively fixed in the connection holes, an induction pin 5 is respectively fixed in each insulating sleeve 17, the height of the induction pin 5 is lower than the top surface of the ring gauge 16, a cable is fixed at the bottom of each induction pin 5, the cable includes a first cable 10, a second cable 11 and a third cable 12, wherein, first cable 10, second cable 11 and third cable 12 respectively with a block terminal 9 electric connection, install first response lamp 13, second response lamp 14 and third response lamp 15 in the block terminal 9.

The process of the invention is as follows when using, firstly installing the ring gauge 16 in the step hole, after the ring gauge 16 is installed, when the combined gear ring 19 of the DCT gear 7 needs to be tested, connecting the DCT gear into the ring gauge 16 of the step hole, wherein, as three sections of internal splines 6 are arranged on the ring gauge 16 at intervals, the three sections of internal splines 6 on the ring gauge 16 are arranged at even intervals, concretely, the internal splines 6 on the ring gauge 16 are arranged at even intervals, thus the induction pin 5 can appear three states when the DCT gear 7 is placed, respectively as follows:

in the first state: if the DCT gear 7 can not be placed in the ring gauge 16, the diameter ratio of the gear ring 19 on the DCT gear 7 is larger, and the size of the gear ring 19 of the DCT gear 7 is larger, so that the DCT gear belongs to a unqualified product;

in the second state: if the gear of the DCT can be placed in the ring gauge 16, but after the placement is completed, the induction lamps in the distribution box 9 are not simultaneously lighted, the gear ring 19 of the DCT gear 7 is small in size and belongs to a defective product;

the third state: if the gear of the DCT can be placed in the ring gauge 16, and after the placement is completed, the induction lamp in the distribution box 9 is simultaneously lighted, it is indicated that the gear ring 19 of the DCT gear 7 is in contact with the internal spline 6, the size of the gear ring 19 is qualified, specifically, as the gear ring 19 of the DCT gear 7 is in contact with the internal spline 6, the cables are communicated to form a passage, and finally the induction lamp is lighted.

Further, a flange 18 is fixed on the outer side of the ring gauge 16, and the flange 18 is fixed on the detection base 1 through a screw 8. Because a flange 18 is fixed on the outer side of the ring gauge 16, the ring gauge 16 can be positioned and connected on the detection base 1 through the screw 8, and the ring gauge 16 can be replaced according to the gear ring of the gear to be detected actually, so that the invention has wider adaptability.

Further, a conducting wire a1 and a conducting wire a2 are respectively connected to the first cable 10, a conducting wire B1 and a conducting wire B2 are respectively connected to the second cable 11, and a conducting wire C1 and a conducting wire C2 are respectively connected to the third cable 12, wherein a conducting wire a1 and a conducting wire B1 form a passage with the first induction lamp 13, a conducting wire a2 and a conducting wire C2 form a passage with the second induction lamp 14, and a conducting wire C1 and a conducting wire B2 form a passage with the third induction lamp 15. Specifically, the conductor a1 in the first cable 10 and the conductor B1 in the second cable 11 are respectively connected to the first induction lamp 13, the conductor a2 in the second cable 11 and the conductor C2 in the second cable 11 are respectively connected to the second induction lamp 14, the conductor C1 in the third cable 12 and the guide B2 in the second cable 11 are respectively connected to the third induction lamp 15, when the DCT gear 7 is detected, the distribution box 9 is connected to the power supply, and the ring gear of the DCT gear 7 is in contact with the internal spline 6 of the ring gauge 16, so that a passage can be formed to light the induction lamps.

The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims. The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.