阅读说明：本技术 用于高功率插接连接器的附装壳体 (Attached housing for high-power plug-in connector ) 是由 D·黑利格 F·博曼 W·格斯特尔 温少伟 于 2020-05-12 设计创作，主要内容包括：本发明涉及一种用于连接至少一个高功率插接连接器的附装壳体,其中,该附装壳体包括至少两个壳体元件,其中,至少一个壳体元件附接至承载结构并配置用于容置至少一根导电电缆,且其中,壳体元件和承载结构均具有至少一个相对应的出口,所述出口至少允许一根导电电缆穿过,且其中,该附装壳体还包括至少一个反压框架,该至少一个反压框架布置在承载结构的与附装壳体相对置的一侧上并连接至附装壳体。(The invention relates to an attachment housing for connecting at least one high-power plug connector, wherein the attachment housing comprises at least two housing elements, wherein at least one housing element is attached to a carrier structure and is configured for accommodating at least one electrically conductive cable, and wherein the housing elements and the carrier structure each have at least one corresponding outlet which allows at least one electrically conductive cable to pass through, and wherein the attachment housing further comprises at least one counter-pressure frame which is arranged on a side of the carrier structure opposite the attachment housing and is connected to the attachment housing.)

1. An attachment housing (1) for connecting at least one high-power plug connector, wherein the attachment housing (1) comprises at least two housing elements (2, 2'), wherein at least one housing element (2) is attached to a carrier structure (4) and is configured for accommodating at least one electrically conductive cable (11), and wherein the housing elements (2) and the carrier structure (4) each have at least one corresponding outlet (5) which allows at least one electrically conductive cable (11) to pass through,

it is characterized in that the preparation method is characterized in that,

the attachment housing (1) further comprises at least one counter-pressure frame (3) arranged on the opposite side of the carrying structure (4) to the attachment housing (1) and connected to the attachment housing (1).

2. The attachment housing (1) according to claim 1, characterized in that the counter-pressure frame (3) is embodied in at least one piece.

3. The attachment housing (1) according to any of the preceding claims, wherein the counter-pressure frame (3) has at least one outlet (5) which is substantially associated with the outlet (5) of the carrying structure (4).

4. The attachment housing (1) according to any of the preceding claims, characterized in that the counter-pressure frame (3) has at least two through-going holes (6) configured for connecting the at least one housing element (2) to the counter-pressure frame (3).

5. The attachment housing (1) according to any of the preceding claims, characterized in that the counter-pressure frame (3) has at least two fixing holes (7) for fastening at least one cable holder (8).

6. The attachment housing (1) according to any of the preceding claims, wherein the fixing hole (7) has at least one form of fastening.

7. The attachment housing (1) according to any one of the preceding claims, characterized in that at least one sorting element (9) for sorting and/or fastening cables (11) is attached to the housing element (2) of the attachment housing (1).

8. The attachment housing (1) according to any one of the preceding claims, characterized in that the sorting element (9) is arranged in the area between the housing element (2) of the attachment housing (1) and the counter-pressure frame (3).

9. The attachment housing (1) according to any one of the preceding claims, wherein the counter-pressure frame (3) fixes the sorting element (9) to a housing element (2) of the attachment housing (1).

Technical Field

The invention relates to an attachment housing for a high-power plug connector according to the preamble of independent claim 1.

This type of attachment housing for high-power plug connectors is essential for establishing electrical lines between the elements of a rail vehicle.

Background

Various attachment housings for high power plug connectors exist in the prior art. Heavy load bearing structures are often required to assemble such attachment housings to avoid damage to the attachment housing and/or the load bearing structure, especially in the rail transit field where strong vibrations are expected.

DE 102019083940 a1 discloses a leadthrough casing for leading one or more electrical lines and/or cables out of or into an enclosed area, consisting of a casing and a mating removable cover, wherein the casing has a through-opening and at least one outlet opening, the planes of which are oriented substantially perpendicular to one another.

The load bearing structures known in the art must have a certain wall thickness or mass to reliably bear the lead housing over an extended period of time and provide a suitable shielded transmission device or shielded coupling mechanism to provide improved electromagnetic compatibility (EMV). Such load-bearing structures are, in particular, equipment walls or cabin walls, and consequently the necessarily bulky structure leads to increased costs.

Disclosure of Invention

It is an object of the invention to provide an attachment housing for a high-power plug connector which offers the possibility of using a lightweight load-bearing structure. This enables a lighter and especially more cost-effective construction of equipment, railway car carriages and the like using attached housings. Owing to the lightweight construction thus achieved, energy can be saved, in particular in rail traffic.

This object is solved by the subject matter of the independent claims.

Advantageous embodiments of the invention are set forth in the dependent claims and in the following.

An embodiment of the attachment housing according to the invention comprises at least two housing elements for connecting at least one high-power plug connector. In this case, the at least one housing element is attached to the carrying structure and configured for accommodating the at least one electrically conductive cable. The housing element and the carrying structure each have at least one corresponding outlet allowing at least one electrically conductive cable to pass through, wherein the attachment housing further comprises at least one counter-pressure frame. The counter-pressure frame is arranged on the opposite side of the carrying structure to the attachment housing and is connected to the attachment housing.

High-power plug connectors, in particular electrical plug connectors, which are at least partially made of metal and are designed for high currents and/or high voltages, i.e. for example currents of more than 50 amperes, in particular currents of more than 100 amperes, preferably currents of more than 250 amperes, in particular currents of more than 500 amperes. Alternatively or additionally, voltages of more than 60V, in particular more than 220V, for example more than 600V, in particular more than 1000V, can be transmitted by such a plug connector. To achieve a protective grounding, the plug connector can have at least one PE ("protective grounding") contact, for example in the form of a PE screw.

The attachment housing equipped with the counter-pressure frame ensures sufficient safety even in the case of structurally simplified load-bearing structures, in order to sufficiently protect the attachment housing and the load-bearing structure associated therewith from damage caused by vibrations and "on-train" loads. In this way, in particular, the outer walls of rail vehicles (also referred to as rail vehicles in the following), in particular passenger carriages, can be thinned. This saves material and weight while still ensuring operational safety. By means of the counter-pressure frame, the force required for a secure connection of the attachment housing to the load-bearing structure is distributed over a larger area. For example, if threaded holes are used to connect the attachment housing to the load bearing structure, the vibrations that occur may cause the threaded connections to loosen. In the worst case, the threaded connection can fall off the load-bearing structure if the traction force is too great. The scatter load is advantageously reduced by the distribution of the forces.

According to a further development of an embodiment of the invention, an attached housing is provided, the counter-pressure frame of which is of at least one-piece design. The one-piece counter-pressure frame simplifies the assembly of the counter-pressure frame on the carrying structure or the associated attached housing. As an improved solution, it is expedient to use an at least two-part design for the counter-pressure frame. For this purpose, for example, two substantially L-shaped sheets are used, which are attached to the carrier structure around the already laid cables. Desirably, the sheets can be intermeshed, mortised or similarly joined to each other in a void and shape. Thus, a multi-piece counter-pressure frame is designed which can distribute the applied force over a large area as effectively as a one-piece counter-pressure frame.

An advantageous embodiment provides that the at least one outlet of the counter-pressure frame is substantially associated with the outlet of the carrying structure. This achieves that the occurring traction forces are distributed around the outlet. At the same time, the edge region of the outlet is supported circumferentially and material fatigue due to vibrations occurring during operation can be prevented/prevented.

In a preferred embodiment, the counter-pressure frame has at least two through-openings, which are configured for connecting at least one housing element with the counter-pressure frame. In particular, preference is given to a counter-pressure frame having three, four, five or six through-openings. These through holes may be formed, for example, in an initial manufacturing process. Alternatively, the through-hole is cut out during the cutting process. The attachment housing is then provided with connecting elements at the corresponding openings. The connecting element passes through the load-bearing structure. Subsequently, in one embodiment, the counter-pressure frame is lifted to the carrier structure and fastened to the carrier structure by means of the connecting element. For example, washers and nuts are used to fasten the counter-pressure frame to the carrying structure by means of connecting elements. The connecting element is designed, for example, in the form of a threaded rod, a screw, a hexagon socket screw or a screw. Other forms of connecting elements are also contemplated. The counter-pressure frame is provided with a fastening form in a particularly advantageous manner. The fastening form is, for example, a thread, a groove, a bayonet lock or the like. In addition, a threaded sleeve may be used instead of the embedded threads.

In a possible embodiment, the counter-pressure frame has at least two fixing holes for fastening at least one cable holder. Advantageously, the counter-pressure frame has one, two or three fixing holes on each side. Preferably, a blind hole is provided as the fixing hole. Alternatively, the fastening hole can also be designed as a through-hole. The invention provides, in particular, that the fastening bore is provided with an internal thread. According to the invention, the counter-pressure frame with the fixing holes accommodates at least one cable holder. Two, three or four cable holders may be used as appropriate depending on the number of cables used. The cable holder ensures that the different cables are at a sufficient distance from each other and that this distance can be maintained during operation. Furthermore, the cable holder can advantageously also be made of an electrically conductive material, in particular metal. The cable holder is fastened to the counter-pressure frame by means of fastening elements, such as screws, which are inserted into the fixing holes. Such an embodiment allows the electromagnetic shielding to be transferable from the at least one connected cable to the attachment housing, the load-bearing structure and/or the counter-pressure frame. The shielding element of the cable may be fastened to the cable holder by means of a cable clamp. Alternatively, a cable clamp may be employed as the cable holder. Thus, the cable clamp is connected to the counter-pressure frame directly through the fixing hole. Thus, the cable clamp is made of an electrically conductive material. In an equivalent embodiment the counter-pressure frame is designed to take a certain fixing shape instead of at least one fixing hole. The invention proposes to use a threaded pin as a fixing form. A cable holder can be placed on the threaded pin and fixed thereto, for example by means of a nut.

An alternative embodiment provides that the fastening opening has at least one fastening form. The form of fastening is preferably a thread, reasonably an internal thread. It is also contemplated that the longitudinal grooves are followed by the transverse grooves. In this way, a quick-lock comparable to a snap-lock can be used. In addition, the fixing hole may have a built-in groove extending transversely to the longitudinal axis of the fixing hole in its interior. The groove can, for example, accommodate a latching element, such as a latching lug, a latching hook or the like. The cable holder according to the invention can thus be simply inserted into the counter-pressure frame in a snap-in manner.

Another embodiment proposes at least one sorting element for sorting cables, wherein the sorting element is attached to a housing element to which the housing is attached. The corresponding sorting element has, for example, a grid structure which passes the different cables together through the outlet, so that the different cables can be connected to plug connectors, contact elements or the like at similar locations in the attachment housing. The sorting element can be made of plastic, for example, and can be manufactured using an injection molding process. The stays forming the grid structure may be manually disconnected to provide space for cables of larger diameter or larger cross-section, for example. Alternatively, the cable holder is provided with at least one clamping structure in addition to a grid-like shape dividing the outlet into a plurality of sections. Such a clamping structure may facilitate cable spacing. Furthermore, in the case of a metallic design, such a clamping structure allows a grounded shielded transmission from the connected cable to the attachment housing and/or the mating holding frame, in contrast to the cable holder.

In a further embodiment, the sorting element is arranged in the area between the housing element of the attachment housing and the counter-pressure frame.

Finally, in one embodiment, the counter-pressure frame secures the sorting element to the housing element to which the housing is attached.

Drawings

Embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the figure:

figure 1 shows a perspective view of an attachment housing according to the invention, showing a rear view of the counter-pressure frame and the cable holder;

figure 2 shows a perspective view comparable to figure 1 but looking directly at the sorting element;

FIG. 3 shows a perspective view comparable to FIG. 1 but with an alternative cable routing; and

fig. 4 shows a perspective view comparable to fig. 1 but with an alternative cable holder and an alternative sorting element.

Detailed Description

These drawings contain a simplified schematic of a portion. To the extent that the same reference numerals are used for the same elements, they may also be used for different elements. Different views of the same element may be scaled differently.

Directional phrases such as "left," "right," "upper," and "lower" should be understood by reference to the corresponding drawings, which may differ from that shown in the figures.

The superscript letters and numbers and the subscript letters and numbers following the reference numerals are used for directionality and are intended in principle to provide a brief summary.

Fig. 1 shows an attachment housing 1 according to the invention, which comprises two housing elements 2 and 2'. The housing element 2' is detachably fastened to the housing element 2. The housing element 2 is fixed to a carrying structure 4. The counter-pressure frame 3 according to the invention allows the carrying structure 4 to have a thinner thickness, since the counter-pressure frame 3 distributes the force required for fastening the shell elements 2 and 2' over the entire area of the counter-pressure frame 3. Thus, the housing element 2 is held in place according to the invention both by the carrying structure 4 and by the counter-pressure frame 3. In addition, the load due to vibrations occurring during operation is distributed over a large area from the counter-pressure frame 3 to the lower part of the carrying structure 4. The housing element 2, the counter-pressure frame 3 and the carrying structure 4 have an outlet 5. The outlet 5 allows passage of various cables 11 which may be matched as desired. The counter-pressure frame 3 has a substantially rectangular shape, but may also be designed in other geometrical shapes. In the embodiment of the counter-pressure frame 3 shown, the counter-pressure frame has two through-holes 6 on each narrow side. These through holes 6 are provided with a fastening form, such as a screw thread. Alternatively, the through-going hole 6 may be provided with grooves or rails for a bayonet closure. An assist mechanism may be employed in the through-hole 6. The auxiliary mechanism is in particular a threaded sleeve, a threaded insert or another type of insert with a fastening form. As an alternative to the through-hole 6, a blind hole can be used, the aperture of which points towards the carrying structure 4. The shown counter-pressure frame 3 also has three fixing holes 7 on each side. These fixing holes 7 are likewise provided with a fastening form. The fastening bore 7 may alternatively be equipped with an insert, in particular with a threaded insert or a threaded sleeve. The fastening opening 7 can be designed as a through opening. The fastening hole 7 is preferably designed as a blind hole, the opening of which faces away from the carrier structure 4. The fixing holes 7 are adapted to fasten the cable holder 8 to the mating holding frame 3. In the embodiment shown, a socket head cap screw is used as the fastening element 10. Alternative fastening elements will be apparent to those skilled in the art. The cable holder 8 has holes on both long sides. These eyelets can be used to secure the cable 11 employed. For this purpose, cable ties or cable clamps are used, for example. Furthermore, the shielding element of the cable 11 may be attached to the cable holder 8. The shielding effect can be achieved by the metallization design of the cable holder 8.

The focus of fig. 2 is on a mating holding frame 3 according to the invention. Unlike in fig. 1, the cables are not shown passing through the interspace 5, so that the sorting element 9 can be clearly seen. Which is fastened in the housing element 2 by means of a latching mechanism and is further fixed in its position by the counter-pressure frame 3. The classifying elements 9 with a shielding effect can be designed as a metal grid structure.

Fig. 3 shows the sorting element 9 shown in fig. 2, which sorting element 9 is possible for different cables 11 with a multiplicity of core cross sections. The embodiment of the classifying element 9 shown in fig. 2 and 3 is particularly suitable for a core cross-section of 0.5mm²To about 20mm²The cable 11 of (a).

Fig. 4 shows a possible alternative design of the cable holder 8 and the sorting element 9. In the present figure, the sorting element 9 is designed as a grating, on the grating struts of which clamping elements are present. This design is particularly suitable for use with cross-sections greater than or equal to 20mm, as shown in FIG. 1²The cable 11 of (a). In this embodiment, the cable holder 8 is shown extending vertically. This allows for another classification or division of the cables used. The thus designed counter-pressure frame 3 also achieves versatility in attaching the housing 1. The attachment housing 1 can also be mounted horizontally as reliably as a vertical mounting. The sorting element 9 and the cable holder 8 can reasonably support this versatility.

Although the various aspects or features of the invention are shown in combination in the drawings, it will be apparent to those skilled in the art that the combinations shown and discussed are not the only possible combinations, unless otherwise specified. In particular, elements or features that correspond to each other in different embodiments may be interchanged as a whole.

List of reference numerals

1 attaching casing

2. 2' housing element

3 counter pressure frame

4 bearing structure

5 outlet port

6 through hole

7 fixing hole

8 Cable holder

9 sorting element

10 fastening element

11. 11' cable

12 high-power plug connector