Novel nut cold-heading and tapping integrated automation equipment

文档序号:1853329 发布日期:2021-11-19 浏览:21次 中文

阅读说明:本技术 一种新型螺母冷镦和攻丝集成自动化设备 (Novel nut cold-heading and tapping integrated automation equipment ) 是由 张京军 李超 王伟 高瑞贞 孙扬 马强 迟硕 于 2021-09-24 设计创作,主要内容包括:本发明涉及一种新型螺母冷镦和攻丝集成自动化设备,包括冷镦机、第一坯料传送结构、第二坯料传送结构和攻丝结构;第一坯料传送结构包括收集框、传送盒、第一推动组件和第一柔性姿态控制钢丝;第一推动组件包括第一气缸和第一推块;第二坯料传送结构包括推送盒、多个第二推动组件和多根第二柔性姿态控制钢丝;每个第二推动组件包括第二气缸和第二推块;攻丝结构包括底板、多个攻丝单元、多个第三推动组件和多个攻丝组件;每个攻丝单元包括攻丝盒、第三推动组件、第四推动组件和攻丝组件;第三推动组件包括第三气缸,第四推动组件包括第四气缸和推杆;攻丝组件包括电机和第五气缸。本发明中,通过将冷镦和攻丝结合的方式,使得加工工位集中,设备小巧灵活,且占地面积较小。(The invention relates to novel nut cold heading and tapping integrated automation equipment, which comprises a cold heading machine, a first blank conveying structure, a second blank conveying structure and a tapping structure, wherein the first blank conveying structure is arranged on the cold heading machine; the first blank conveying structure comprises a collecting frame, a conveying box, a first pushing assembly and a first flexible posture control steel wire; the first pushing assembly comprises a first air cylinder and a first pushing block; the second blank conveying structure comprises a pushing box, a plurality of second pushing assemblies and a plurality of second flexible posture control steel wires; each second pushing assembly comprises a second air cylinder and a second pushing block; the tapping structure comprises a bottom plate, a plurality of tapping units, a plurality of third pushing assemblies and a plurality of tapping assemblies; each tapping unit comprises a tapping box, a third pushing assembly, a fourth pushing assembly and a tapping assembly; the third pushing assembly comprises a third air cylinder, and the fourth pushing assembly comprises a fourth air cylinder and a push rod; the tapping subassembly includes motor and fifth cylinder. According to the invention, by combining the cold heading and the tapping, the processing stations are centralized, the equipment is small and flexible, and the occupied area is small.)

1. The utility model provides a novel integrated automation equipment of nut cold-heading and tapping, includes the cold-heading part, the cold-heading part includes cold heading machine (1), discharge gate (2), its characterized in that have been opened to cold heading machine (1) front side: the tapping component comprises a first blank conveying structure, a second blank conveying structure and a tapping structure;

the first blank transport structure comprises: the device comprises a collecting frame (3), a conveying box (5), a first pushing assembly and a first flexible attitude control steel wire (8);

the discharge port (2), the collecting frame (3) and the conveying box (5) are sequentially communicated, the collecting frame (3) is obliquely arranged, and one end, close to the discharge port (2), of the collecting frame (3) is higher than one end, close to the conveying box (5);

a through groove is formed in the left end of the conveying box (5), a conveying groove (7) is formed in the right end of the conveying box (5), and one end of the first flexible posture control steel wire (8) is located in the conveying groove (7);

the first pushing assembly comprises: a first cylinder (14a) and a first push block (6);

the first push block (6) is arranged in the conveying box (5), and a piston rod of a first air cylinder (14a) penetrates through a through groove in the left end of the conveying box (5) to be fixedly connected with the first push block (6) and drives the first push block (6) to slide left and right in the conveying box (5);

the second blank transport structure comprises: the pushing box (9) with an opening at the upper end, a plurality of second pushing assemblies and a plurality of second flexible posture control steel wires (26);

a plurality of pushing grooves (10) are formed in the pushing box (9), and every two adjacent pushing grooves (10) are communicated through a connecting hole (11);

a first inlet (13) is formed in the left side of the pushing box (9), the first inlet (13) is communicated with the leftmost pushing groove (10), the other end of the first flexible posture control steel wire (8) is arranged in the first inlet (13), and one end of the second flexible posture control steel wire (26) is arranged in the corresponding pushing groove (10);

each second urging assembly includes: a second cylinder (14b) and a second push block (12);

the second pushing block (12) is arranged in the pushing groove (10), and the second air cylinder (14b) is fixedly connected with the second pushing block (12) and drives the second pushing block (12) to slide back and forth along the length direction of the pushing groove (10);

the tapping structure includes: a base plate (18), a plurality of tapping units, a plurality of third urging assemblies and a plurality of tapping assemblies;

the bottom plate (18) is provided with a plurality of round holes (38), the plurality of tapping units are arranged on the upper side face of the bottom plate (18), and the round holes (38) correspond to the pushing grooves (10) one by one;

each tapping unit includes: the tapping box (19), the third pushing assembly, the fourth pushing assembly and the tapping assembly;

the tapping box (19) is fixedly arranged on the upper side face of the bottom plate (18) through a connecting rod (20), a tapping hole (21) is formed in the front end of the tapping box (19), coaxial pushing holes (22) are formed in the left end and the right end of the tapping box (19) respectively, a discharging hole (23) and a feeding hole (25) are formed in the rear end of the tapping box (19), the tapping hole (21), the pushing hole (22), the discharging hole (23) and the feeding hole (25) are communicated with each other, and the tapping hole (21) and the discharging hole (23) are coaxial;

the other ends of the second flexible posture control steel wires (26) penetrate through the round holes (38) and the feed inlets (25) and are arranged in the tapping box (19);

the third pushing assembly comprises a third air cylinder (24), and a piston rod of the third air cylinder (24) is positioned in the pushing hole (22);

the fourth pushing assembly includes: a fourth cylinder (27) and a push rod (30);

a piston rod of the fourth cylinder (27) is connected with one end of a push rod (30) and drives the push rod (30) to move back and forth, and the other end of the push rod (30) is positioned in the discharge hole (2);

the tapping subassembly includes: a motor (32) and a fifth cylinder;

the fifth cylinder drives the motor (32) to move back and forth along the axis of the tapping hole (21), the screw tap (33) is fixedly connected to the output shaft of the motor (32), and the tapping hole (21) slides back and forth on the stroke of the screw tap (33).

2. The novel integrated automation nut cold heading and tapping device of claim 1, wherein: the first oil removing assembly is also included; the first oil removing assembly comprises a first air pipe;

a plurality of small holes (4) are formed in the side wall of the lower end of the collecting frame (3), and the wind direction of the first air pipe faces towards the small holes (4).

3. The novel integrated automatic nut cold heading and tapping device as claimed in claim 1 or 2, wherein: comprises a cylinder adjusting component;

the cylinder adjusting assembly comprises a first adjusting rod, a first rotating rod (15a), a first fixing plate (16a) and a first ejector rod (17 a);

a piston rod of the first air cylinder (14a) is provided with a first adjusting rod which is rotatably connected, one end of the first adjusting rod can rotate by taking the joint of the first adjusting rod and the piston rod of the first air cylinder (14a) as a circle center, the other end of the first adjusting rod is provided with a first rotating rod (15a) which is rotatably connected, and the lower end of the first rotating rod (15a) can rotate by taking the joint of the first rotating rod and the first adjusting rod as a circle center; a first fixing plate (16a) which is rotatably connected is arranged in the middle of the first rotating rod (15a), the upper end of the first rotating rod (15a) is rotatably connected with a first ejector rod (17a), and one end of the first ejector rod (17a) can rotate by taking the connection part of the first ejector rod and the first rotating rod (15a) as the circle center;

the other end of the first ejector rod (17a) is rotatably connected with the first push block (6), and the first fixing plate (16a) is fixedly connected with the conveying box (5).

4. The novel integrated automation nut cold heading and tapping device of claim 3, wherein: still include storage case (34) and feedstock channel (35), the one end and the storage case (34) intercommunication of feedstock channel (35), the other end and the propelling movement groove (10) intercommunication on rightmost side of feedstock channel (35).

5. The novel integrated automation nut cold heading and tapping device of claim 1, wherein: the upper end of the bottom plate (18) is provided with a nut groove (36), the upper end and the lower end of the bottom plate (18) are communicated through the nut groove (36), and the nut groove (36) is positioned right below the push hole (22);

the novel nut box is characterized by further comprising a nut box, wherein the nut box is arranged below the base plate (18), and the nut groove (36) is communicated with the nut box.

6. The novel integrated automation nut cold heading and tapping device of claim 1, wherein: the tapping machine further comprises a transversely arranged conveyor belt (37), wherein the conveyor belt is positioned between the base plate (18) and the tapping box (19) in the height direction, and the conveyor belt (37) is positioned between the connecting rod (20) and the sliding block (31) in the width direction.

7. The novel integrated automation nut cold heading and tapping device of claim 6, wherein: still include the collection sediment box of upper end open-ended, the collection sediment box is located the below of conveyer belt (37) unloading end.

8. The novel integrated automation nut cold heading and tapping device of claim 1, wherein: the wind direction of the second air pipe faces to the second flexible posture control steel wire (26).

9. The novel integrated automation nut cold heading and tapping device of claim 8, wherein: the cold heading machine is characterized by further comprising an oil baffle plate, wherein the oil baffle plate is vertically arranged on the front side of the cold heading machine (1).

10. The novel integrated automation nut cold heading and tapping device of claim 9, wherein: still include upper end open-ended collection oil box, collection oil box locates between cold heading machine (1) and the oil baffle, and collection oil box is located the tracheal below of first trachea and second.

Technical Field

The invention relates to the field of machine manufacturing, in particular to novel nut cold heading and tapping integrated automation equipment.

Background

The cold heading process is one of the novel processes for machining less and no cutting metal under pressure. The method is a processing method which utilizes the plastic deformation generated by metal under the action of external force and redistributes and transfers the volume of the metal by means of a die so as to form the required part or blank. The cold heading process is most suitable for producing standard fasteners such as bolts, screws, nuts, rivets, pins, and the like.

The equipment commonly used in the cold heading process is a cold heading machine. The cold header is special equipment which takes a pier as a main part and is specially used for producing fasteners such as rivets, bolts and the like in batches. According to the metal deformation theory, a certain pressure is applied to a metal blank at normal temperature to cause the metal blank to deform in a die cavity, and the metal blank is molded according to a specified shape and size.

The process production flow of the nut mainly comprises the following four steps: cold heading forming → centrifugal deoiling → tapping by tapping machine → product inspection. Therefore, the existing nut cold forming equipment is simply combined in a mode of connecting a cold header, a centrifugal deoiling machine and a tapping machine, so that processing stations are dispersed, the equipment is heavy, the flexible production degree is low, and the occupied area is large. The semi-finished products need to be manually transferred, the labor cost is high, the efficiency is low, the capacity matching is unreasonable, and the method has the defects of high energy consumption, high operation and maintenance cost, low equipment informatization and intelligent degree and the like.

Disclosure of Invention

Aiming at the problems in the prior art, the technical problems to be solved by the invention are as follows: the processing stations are dispersed, the equipment is heavy, and the occupied area is large.

In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a novel integrated automation equipment of nut cold-heading and tapping, includes the cold-heading part, the cold-heading part includes the cold-heading machine, the discharge gate has been opened to the cold-heading machine front side, still includes the tapping part, the tapping part includes first blank transport structure, second blank transport structure and tapping structure.

The first blank transport structure comprises: the device comprises a collecting frame, a conveying box, a first pushing assembly and a first flexible attitude control steel wire; the discharge port, the collecting frame and the conveying box are communicated in sequence, the collecting frame is arranged obliquely, and one end of the collecting frame, which is close to the discharge port, is higher than one end of the collecting frame, which is close to the conveying box; the left end of the conveying box is provided with a through groove, the right end of the conveying box is provided with a conveying groove, and one end of the first flexible attitude control steel wire is located in the conveying groove.

The first pushing assembly comprises: the first cylinder and the first push block; the first pushing block is arranged in the conveying box, and a piston rod of the first air cylinder penetrates through a through groove in the left end of the conveying box to be fixedly connected with the first pushing block and drives the first pushing block to slide left and right in the conveying box.

The second blank transport structure comprises: the pushing box is provided with an opening at the upper end, the plurality of second pushing assemblies and the plurality of second flexible posture control steel wires are arranged on the pushing box; a plurality of pushing grooves are formed in the pushing box, and two adjacent pushing grooves are communicated through a connecting hole; open on the left side of propelling movement box has first import, first import and leftmost propelling movement groove intercommunication, in first import was located to the other end of first flexible attitude control steel wire, the propelling movement inslot that corresponds was located to the one end of the flexible attitude control steel wire of second.

Each second urging assembly includes: the second cylinder and the second push block; the second push block is arranged in the push groove, and the second cylinder is fixedly connected with the second push block and drives the second push block to slide back and forth along the length direction of the push groove.

The tapping structure includes: the bottom plate, the plurality of tapping units, the plurality of third pushing assemblies and the plurality of tapping assemblies; the bottom plate is provided with a plurality of round holes, the plurality of tapping units are arranged on the upper side face of the bottom plate, and the round holes correspond to the pushing grooves one to one.

Each tapping unit includes: the tapping box, the third pushing assembly, the fourth pushing assembly and the tapping assembly are arranged in the tapping box; the tapping box is fixedly arranged on the upper side surface of the bottom plate through a connecting rod, a tapping hole is formed in the front end of the tapping box, coaxial pushing holes are formed in the left end and the right end of the tapping box respectively, a discharge hole and a feed inlet are formed in the rear end of the tapping box, the tapping hole, the pushing hole, the discharge hole and the feed inlet are communicated with each other, and the tapping hole and the discharge hole are coaxial; the other ends of the second flexible attitude control steel wires penetrate through the round holes and the feed inlet and then are arranged in the tapping box.

The third pushing assembly comprises a third air cylinder, and a piston rod of the third air cylinder is positioned in the pushing hole; the fourth pushing assembly includes: a fourth cylinder and a push rod; and a piston rod of the fourth cylinder is connected with one end of the push rod and drives the push rod to move back and forth, and the other end of the push rod is positioned in the discharge port.

The tapping subassembly includes: the motor and the fifth cylinder; the fifth cylinder drives the motor to move back and forth along the axis of the tapping hole, the screw tap is fixedly connected to the output shaft of the motor, and the tapping hole is in the stroke of back and forth sliding of the screw tap.

After the cold heading of the cold heading machine, the processed nut blank is discharged from a discharge port and moves into a collecting frame under the action of gravity, then the nut blank enters a conveying box under the action of gravity, a first air cylinder drives a first push block to act, under the pushing action of the first push block, the first nut blank is sleeved on a first flexible attitude control steel wire, then a second nut blank is continuously sleeved on the first flexible attitude control steel wire, the second nut blank pushes the first nut blank to slide towards the other end of the first flexible attitude control steel wire, the circulation is repeated in such a way, so that the first flexible attitude control steel wire conveys the nut blank into a leftmost pushing groove in the conveying box through a first inlet, a second air cylinder drives a second push block to act, the second push block pushes the nut blank, the nut is pushed by the second push block, and the nut blank is sleeved on the second flexible attitude control steel wire, meanwhile, the nut blank which is not sleeved on the second flexible attitude control steel wire enters the next pushing groove through the connecting hole under the pushing of the second pushing block.

The second flexible attitude control steel wire is the same as the first flexible attitude control steel wire and conveys the nut blank to a second inlet in the tapping box, then the third cylinder starts to act, the third cylinder pushes the nut blank into the tapping box, then the fourth cylinder acts, the fourth cylinder drives the push rod to act back and forth, the push rod props the nut blank, then the motor is started, the output shaft of the motor drives the screw tap to rotate, then the fifth cylinder acts, the fifth cylinder drives the motor to move back and forth, thereby driving the screw tap to move back and forth, tapping the nut blank by the screw tap, stopping the motor after tapping, returning the third cylinder and the fourth cylinder to the initial positions, then the fifth cylinder continues to move for a certain distance, the screw tap pushes out the nut after the tapping is finished from the push hole to the outside of the tapping box, the nut drops under the action of gravity, and then the fifth cylinder returns to the initial position to prepare for the next tapping. According to the invention, the cold heading, oil removal and tapping are combined, so that the processing stations are concentrated, the equipment is small and flexible, and the occupied area is small.

Preferably, the device also comprises a first oil removal assembly; the first oil removing assembly comprises a first air pipe; a plurality of small holes are formed in the side wall of the lower end of the collecting frame, and the wind direction of the first air pipe faces the small holes. The first air pipe blows air to the nut blank and blows away oil on the nut blank, so that the oil and the nut blank are separated, the original oil throwing link is replaced by the analogy, and the equipment cost and the production cost are reduced.

Preferably, the device further comprises a cylinder adjusting component; the cylinder adjusting assembly comprises a first adjusting rod, a first rotating rod, a first fixing plate and a first ejector rod; a piston rod of the first air cylinder is provided with a first adjusting rod which is rotatably connected, one end of the first adjusting rod can rotate by taking the joint of the first adjusting rod and the piston rod of the first air cylinder as a circle center, the other end of the first adjusting rod is provided with a first rotating rod which is rotatably connected, and the lower end of the first rotating rod can rotate by taking the joint of the first rotating rod and the first adjusting rod as a circle center; a first fixing plate which is rotatably connected is arranged in the middle of the first rotating rod, the upper end of the first rotating rod is rotatably connected with a first ejector rod, and one end of the first ejector rod can rotate by taking the joint of the first ejector rod and the first rotating rod as the circle center; the other end of the first ejector rod is rotatably connected with the first push block, and the first fixing plate is fixedly connected with the conveying box. The first push block is pushed to act through the air cylinder adjusting assembly.

Preferably, the device further comprises a storage box and a feeding channel, one end of the feeding channel is communicated with the storage box, and the other end of the feeding channel is communicated with the rightmost pushing groove. When the first promotion subassembly trouble that the second ejector pad corresponds, the bolt blank in the propelling movement box can pile up, and under the action of second ejector pad, accumulational nut blank can get into the storage case through feedstock channel and store.

Preferably, the upper end of the bottom plate is provided with a nut groove, the upper end and the lower end of the bottom plate are communicated through the nut groove, and the nut groove is positioned right below the push hole; the nut box is arranged below the bottom plate, and the nut groove is communicated with the nut box. The processed nuts fall into the nut box through the nut grooves under the action of gravity, so that the nuts are collected.

Preferably, the device further comprises a transversely arranged conveyor belt, wherein the conveyor belt is positioned between the bottom plate and the tapping box in the height direction (and the conveyor belt is positioned between the connecting rod and the sliding block in the width direction).

Preferably, the slag collecting device further comprises a slag collecting box with an opening at the upper end, and the slag collecting box is arranged below the discharging end of the conveying belt. The slag collecting box is used for intensively treating the scraps.

Preferably, the flexible attitude control device further comprises a second air pipe, and the air direction of the second air pipe faces the second flexible attitude control wire. The bolt blank on the second flexible attitude control steel wire is deoiled again, and oil and the bolt blank can be separated to be cleaner.

Preferably, the oil baffle plate is vertically arranged on the front side of the cold header. When separating oil and bolt blank, first trachea and second trachea lead to oil to splash, through addding an oil baffle, can effectively prevent splashing of oil.

Preferably, the oil collecting box with an opening at the upper end is further included, the oil collecting box is arranged between the cold header and the oil baffle plate, and the oil collecting box is positioned below the first air pipe and the second air pipe. The separated oil falls into the oil collecting box under the action of gravity, so that the separated oil is collected.

Compared with the prior art, the invention has at least the following advantages:

1. the traditional three-machine working mode is replaced by a one-machine two-part mode. According to the invention, the mode that one device comprises the cold heading part and the tapping part replaces the continuous connection working mode of three traditional cold headers, centrifugal deoilers and tapping machines, so that the processing stations are centralized, the device is small and flexible, and the occupied area is small. The nut blank after processing is discharged from the discharge gate, moves to in the collection frame under the effect of gravity, and first trachea is facing the nut blank and is blown, blows away the oil on the nut blank to realize the separation of oil and nut blank, so as to analogize and replace original oil slinging link, reduced equipment cost and manufacturing cost.

And the oil throwing link is removed, so that the equipment cost and the production cost are reduced.

2. The portable flexible wire conveyor replaces the traditional hopper and chain plate conveying. According to the invention, the postures of the nut blanks on the first flexible posture control steel wire and the second flexible posture control steel wire are adjusted through different postures of the first flexible posture control steel wire and the second flexible posture control steel wire, and the nut blanks are convenient for flexible transportation.

3. The debris can be intensively treated. According to the invention, the chips generated after tapping fall onto the conveyor belt under the action of gravity, the conveyor belt conveys the chips to a specified position for centralized processing, the slag box intensively processes the chips, and the size of the equipment can be reduced.

Drawings

Fig. 1 is a perspective view of a novel nut cold heading and tapping integrated automation device.

Fig. 2 is a front view of the novel nut cold heading and tapping integrated automation device.

Fig. 3 is a rear view of the first pushing assembly.

Fig. 4 is a perspective view of a second blank transfer structure (some structures not shown).

Fig. 5 is a perspective view of the tapping box.

Fig. 6 is a rear view of the tapping box.

Fig. 7 is a perspective view of the magazine.

Fig. 8 is an enlarged view of a portion a in fig. 2.

Fig. 9 is an enlarged view at B in fig. 1.

In the figure, 1-a cold header, 2-a discharge port, 3-a collection frame, 4-a small hole, 5-a transmission box, 6-a first push block, 7-a transmission groove, 8-a first flexible attitude control steel wire, 9-a push box, 10-a push groove, 11-a connection hole, 12-a second push block, 13-a first inlet, 14 a-a first cylinder, 14 b-a second cylinder, 15 a-a first rotating rod, 15 b-a third rotating rod, 16 a-a first fixed plate, 16 b-a second fixed plate, 17 a-a first ejector rod, 17 b-a second ejector rod, 18-a bottom plate, 19-a tapping box, 20-a connecting rod, 21-a tapping hole, 22-a push hole, 23-a discharge hole, 24-a third cylinder, 25-a second inlet, 26-a second flexible attitude control steel wire, 27-a fourth cylinder, 28-a second rotating rod, 29-a rotating groove, 30-a push rod, 31-a sliding block, 32-a motor, 33-a screw tap, 34-a material storage box, 35-a feeding channel, 36-a nut groove, 37-a conveyor belt and 38-a circular hole.

Detailed Description

The present invention is described in further detail below.

In the present invention, 'front', 'rear', 'left', 'right', 'up', 'down' all refer to the orientation in fig. 1, wherein 'front' refers to being out with respect to the paper in fig. 1 and 'rear' refers to being in fig. 1. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-9, the novel nut cold heading and tapping integrated automation device provided by the invention comprises a cold heading component, the cold heading component comprises a cold heading machine 1, a discharge hole 2 is formed in the front side of the cold heading machine 1, the device further comprises a tapping component, and the tapping component comprises a first blank conveying structure, a second blank conveying structure and a tapping structure.

The first blank transport structure comprises: the device comprises a collecting frame 3, a conveying box 5, a first pushing assembly and a first flexible attitude control steel wire 8; the discharge port 2, the collecting frame 3 and the conveying box 5 are sequentially communicated, the collecting frame 3 is obliquely arranged, and one end, close to the discharge port 2, of the collecting frame 3 is higher than one end, close to the conveying box 5, of the collecting frame 3; in specific implementation, the collecting frame 3 is of a structure with a large rear end and a small front end; a through groove is formed in the left end of the conveying box 5, a conveying groove 7 is formed in the right end of the conveying box 5, and one end of the first flexible posture control steel wire 8 is located in the conveying groove 7.

The first pushing assembly comprises: a first cylinder 14a and a first push block 6; the first pushing block 6 is arranged in the conveying box 5, and a piston rod of the first air cylinder 14a penetrates through a through groove in the left end of the conveying box 5 to be fixedly connected with the first pushing block 6 and drive the first pushing block 6 to slide left and right in the conveying box 5.

The second blank transport structure comprises: the pushing box 9 with an opening at the upper end, a plurality of second pushing assemblies and a plurality of second flexible posture control steel wires 26; a plurality of pushing grooves 10 are formed in the pushing box 9, and two adjacent pushing grooves 10 are communicated through a connecting hole 11; a first inlet 13 is formed in the left side of the pushing box 9, the first inlet 13 is communicated with the leftmost pushing groove 10, the other end of the first flexible attitude control steel wire 8 is arranged in the first inlet 13, and one end of the second flexible attitude control steel wire 26 is arranged in the corresponding pushing groove 10; during specific implementation, a plurality of partition plates are arranged in the pushing box 9 along the length direction of the pushing box 9, a pushing groove 10 is formed between every two adjacent partition plates, the partition plates positioned on the left edge and the right edge of the pushing box 9 and the left side wall or the right side wall adjacent to the pushing box 9 form the pushing groove 10, and the connecting holes 11 are formed in the partition plates.

Each second urging assembly includes: a second cylinder 14b and a second push block 12; the second pushing block 12 is arranged in the pushing groove 10, and the second cylinder 14b is fixedly connected with the second pushing block 12 and drives the second pushing block 12 to slide back and forth along the length direction of the pushing groove 10.

The tapping structure includes: a bottom plate 18, a plurality of tapping units, a plurality of third pushing assemblies and a plurality of tapping assemblies; the base plate 18 is provided with a plurality of round holes 38, the plurality of tapping units are arranged on the upper side surface of the base plate 18, and the plurality of round holes 38 correspond to the plurality of pushing grooves 10 one by one.

Each tapping unit includes: the tapping box 19, the third pushing assembly, the fourth pushing assembly and the tapping assembly; the tapping box 19 is fixedly arranged on the upper side surface of the bottom plate 18 through a connecting rod 20, a tapping hole 21 is formed in the front end of the tapping box 19, coaxial pushing holes 22 are formed in the left end and the right end of the tapping box 19 respectively, a discharge hole 23 and a feed inlet 25 are formed in the rear end of the tapping box 19, the tapping hole 21, the pushing holes 22, the discharge hole 23 and the feed inlet 25 are communicated with each other, and the tapping hole 21 and the discharge hole 23 are coaxial; the other ends of the second flexible posture control steel wires 26 are arranged in the tapping box 19 after passing through the round holes 38 and the feed inlet 25.

The third pushing assembly comprises a third air cylinder 24, and a piston rod of the third air cylinder 24 is positioned in the pushing hole 22; the fourth pushing assembly includes: a fourth cylinder 27 and a push rod 30; a piston rod of the fourth cylinder 27 is connected with one end of the push rod 30 and drives the push rod 30 to move back and forth, and the other end of the push rod 30 is positioned in the discharge port 2; in specific implementation, the second pushing assembly comprises a fourth cylinder 27 fixedly arranged on the lower side surface of the bottom plate 18, the fourth cylinder 27 is arranged in front and at the back, a piston rod of the fourth cylinder 27 is provided with a second rotating rod 28 which is rotatably connected, and the lower end of the second rotating rod 28 can rotate by taking the connection position of the second rotating rod and the piston rod of the fourth cylinder 27 as a circle center; the upper end of the bottom plate 18 is provided with a strip-shaped rotating groove 29, the upper end of the second rotating rod 28 penetrates through the rotating groove 29, the second rotating rod 28 and the rotating groove 29 can rotate in the length direction, the upper end of the second rotating rod 28 is rotatably connected with a push rod 30, one end of the push rod 30 can rotate by taking the upper ends of the push rod and the second rotating rod 28 as the circle center, the push rod 30 is arranged behind the tapping box 19 in the front and at the back, and the discharge port 2 is located on the stroke of the push rod 30.

The tapping subassembly includes: a motor 32 and a fifth cylinder; the fifth cylinder drives the motor 32 to move back and forth along the axis of the tapping hole 21, the screw tap 33 is fixedly connected to the output shaft of the motor 32, and the tapping hole 21 slides back and forth on the stroke of the screw tap 33. In specific implementation, a sliding block 31 is fixedly connected to the upper surface of the bottom plate 18, a motor 32 is slidably arranged on the sliding block 31, a screw tap 33 is arranged on an output shaft of the motor 32, the screw tap 33 is arranged in the front and back direction, and the tapping hole 21 is arranged on the stroke of the screw tap 33; the fifth cylinder drives the motor 32 to slide back and forth.

During specific implementation, in order to facilitate sleeving of the bolt blank by the first flexible posture control steel wire 8 and the second flexible posture control steel wire 26, the shapes of the first flexible posture control steel wire 8 and the second flexible posture control steel wire 26 can be adjusted in applicability, and in order to facilitate the fact that the center of the screw tap 33 is just aligned with the center of the nut blank, the shape of the second flexible posture control steel wire 26 in the tapping box 19 can be adjusted in applicability. The first flexible attitude control steel wire 8 and the second flexible attitude control steel wire 26 are formed by winding a plurality of flexible steel wires, a certain distance is reserved between every two flexible steel wires, and the attitude of each flexible steel wire is adjusted, so that the attitude of the nut blank on the first flexible attitude control steel wire 8 and the second flexible attitude control steel wire 26 is controlled.

In the specific implementation, after the cold heading machine 1 performs cold heading, the processed nut blank is discharged from the discharge port 2 and moves into the collection frame 3 under the action of gravity, then the nut blank enters the conveying box 5 under the action of gravity, the first air cylinder 14a drives the first push block 6 to act, under the pushing action of the first push block 6, the first nut blank is sleeved on the first flexible attitude control steel wire 8, then the second nut blank is continuously sleeved on the first flexible attitude control steel wire 8, the second nut blank pushes the first nut blank to slide towards the other end of the first flexible attitude control steel wire 8, the operation is repeated in such a circulating way, so that the first flexible attitude control steel wire 8 conveys the nut blank into the leftmost push groove 10 in the conveying box 5 through the first inlet 13, the second air cylinder 14b drives the second push block 12 to act, the second push block 12 pushes the nut blank, and the nut is pushed by the second push block 12, the nut blank is sleeved on the second flexible attitude control steel wire 26, and meanwhile, the nut blank which is not sleeved on the second flexible attitude control steel wire 26 enters the next pushing groove 10 through the connecting hole 11 under the pushing of the second pushing block 12.

The same as the first flexible posture control steel wire 8, the second flexible posture control steel wire 26 conveys the nut blank to a second inlet 25 in the tapping box 19, then the third cylinder 24 starts to operate the third cylinder 24 to push the nut blank into the tapping box 19, then the fourth cylinder 27 operates, the fourth cylinder 27 drives the second rotating rod 28 to rotate, the second rotating rod 28 drives the push rod 30 to move back and forth, the push rod 30 pushes the nut blank, then the motor 32 starts, the output shaft of the motor 32 drives the screw tap 33 to rotate, then the fifth cylinder operates, the fifth cylinder drives the motor 32 to move back and forth, so as to drive the screw tap 33 to move back and forth, the screw tap 33 taps the nut blank, after tapping, the motor 32 stops operating, the third cylinder 24 and the fourth cylinder 27 return to the initial positions, then the fifth cylinder continues to move for a certain distance, the screw tap 33 pushes the tapped nut out of the tapping box 19 from the push hole 22, the nut drops under the action of gravity, and then the fifth cylinder returns to the initial position to prepare for the next round of tapping. According to the invention, by combining the cold heading and the tapping, the processing stations are centralized, the equipment is small and flexible, and the occupied area is small.

Further, the device also comprises a first oil removal assembly; the first oil removing assembly comprises a first air pipe; a plurality of small holes 4 are formed in the side wall of the lower end of the collecting frame 3, and the wind direction of the first air pipe faces towards the small holes 4. The first air pipe blows air to the nut blank and blows away oil on the nut blank, so that the oil and the nut blank are separated, the original oil throwing link is replaced by the analogy, and the equipment cost and the production cost are reduced.

Further, the device also comprises a cylinder adjusting component; the cylinder adjusting assembly comprises a first adjusting rod, a first rotating rod 15a, a first fixing plate 16a and a first top rod 17 a; a piston rod of the first air cylinder 14a is provided with a first adjusting rod which is rotatably connected, one end of the first adjusting rod can rotate by taking the joint of the first adjusting rod and the piston rod of the first air cylinder 14a as a circle center, the other end of the first adjusting rod is provided with a first rotating rod 15a which is rotatably connected, and the lower end of the first rotating rod 15a can rotate by taking the joint of the first rotating rod and the first adjusting rod as a circle center; a first fixing plate 16a which is rotatably connected is arranged in the middle of the first rotating rod 15a, a first top rod 17a is rotatably connected to the upper end of the first rotating rod 15a, and one end of the first top rod 17a can rotate by taking the connection position of the first top rod 17a and the first rotating rod 15a as a circle center; the other end of the first top rod 17a is rotatably connected with the first push block 6, and the first fixing plate 16a is fixedly connected with the transmission box 5. The first push block 6 is pushed to act through the cylinder adjusting component. And the second cylinder 14b is also provided with a cylinder adjusting component with the same structure as that of the second cylinder 14 b. Specifically, a piston rod of the second cylinder 14b is provided with a second adjusting rod which is rotatably connected, one end of the second adjusting rod can rotate by taking a joint of the second adjusting rod and the piston rod of the second cylinder 14b as a circle center, the other end of the second adjusting rod is provided with a third rotating rod 15b which is rotatably connected, and the lower end of the third rotating rod 15b can rotate by taking a joint of the third rotating rod and the second adjusting rod as a circle center; a second fixing plate 16b which is rotatably connected is arranged in the middle of the third rotating rod 15b, a second top rod 17b is rotatably connected to the upper end of the third rotating rod 15b, and one end of the second top rod 17b can rotate by taking the connecting position of the second top rod 17b and the first rotating rod 15b as a circle center; the other end of the second top rod 17b is rotatably connected with the second push block 12, and the second fixing plate 16b is fixedly connected with the push box 9.

Further, the feeding device further comprises a storage box 34 and a feeding channel 35, wherein one end of the feeding channel 35 is communicated with the storage box 34, and the other end of the feeding channel 35 is communicated with the rightmost pushing groove 10. During the concrete implementation, propelling movement box 9 rightmost side also has the connecting hole 11 with the propelling movement groove 10 intercommunication of rightmost side, feedstock channel 35's the other end and this connecting hole 11 intercommunication, when the first promotion subassembly trouble that second ejector pad 12 corresponds, the bolt blank in the propelling movement box 9 can be piled up, and under the action of second ejector pad 12, accumulational nut blank can get into storage case 34 through feedstock channel 35 and store. During concrete implementation, be equipped with two-way buffering storage structure in storage case 34, two-way buffering storage structure includes the pivot, and fixed being equipped with the heliciform passageway in the pivot, when pivot corotation, the heliciform passageway transports storage case 34 with the nut blank in the feedstock channel 35 and stores, and when cold heading machine 1 stop work, the pivot reversal, the heliciform passageway transports feedstock channel 35 with the nut blank in the storage case 34, then gets into in the propelling movement box 9 through connecting hole 11. The bidirectional buffer material storage structure of the material storage box 34 mainly buffers materials and stores materials as auxiliaries, and can be automatically adjusted through a PLC; bidirectional conveying, automatic material storage and automatic material supply.

Furthermore, the upper end of the bottom plate 18 is provided with a nut groove 36, the nut groove 36 communicates the upper end and the lower end of the bottom plate 18, and the nut groove 36 is positioned right below the push hole 22; the nut box is arranged below the bottom plate 18, and the nut groove 36 is communicated with the nut box. The nuts after being processed fall into the nut box through the nut grooves 36 under the action of gravity, so that the nuts are collected.

Further, a laterally disposed belt 37 is included, which belt is located between the base plate 18 and the tapping box 19 in the height direction, and the belt 37 is located between the connecting rod 20 and the slide block 31 in the width direction. The chips generated after tapping fall onto the conveyor belt 37 by gravity, and the conveyor belt 37 transports the chips to a designated position for centralized processing.

Further, the slag collecting device also comprises a slag collecting box with an opening at the upper end, and the slag collecting box is arranged below the discharging end of the conveyor belt 37. The slag collecting box is used for intensively treating the scraps.

Further, a second air pipe is included, and the wind direction of the second air pipe faces the second flexible posture control wire 26. The bolt blank on the second flexible attitude control wire 26 is degreased again, and oil can be separated from the bolt blank more cleanly.

Further, still include the oil baffle, the oil baffle is vertical to be located the front side of cold heading machine 1. When separating oil and bolt blank, first trachea and second trachea lead to oil to splash, through addding an oil baffle, can effectively prevent splashing of oil.

Further, still include the upper end open-ended collection oil box, collection oil box locates between cold heading machine 1 and the oil baffle, and collection oil box is located the below of first trachea and second trachea. The separated oil falls into the oil collecting box under the action of gravity, so that the separated oil is collected.

Further, still include the intellectual detection system module, the intellectual detection system module includes the industry camera, the industry camera detects the nut of making.

The working principle of the novel nut cold heading and tapping integrated automation equipment is as follows:

the nut blank after obtaining the nut blank after 1 cold-heading of nut blank cold heading machine, the nut blank after the processing is discharged from discharge gate 2, moves to in collecting frame 3 under the effect of gravity, and first trachea blows to the nut blank, blows away the oil on the nut blank to realize the separation of oil and nut blank.

Then the nut blanks enter the conveying box 5 under the action of gravity, the first air cylinder 14a drives the first push block 6 to move, under the pushing action of the first push block 6, the first nut blank is sleeved on the first flexible attitude control steel wire 8, then the second nut blank is continuously sleeved on the first flexible attitude control steel wire 8, the rest is done in a similar way, the nut blank sleeved in front of the nut blank on the first flexible attitude control steel wire 8 slides towards the other end of the first flexible attitude control steel wire 8, the circulation is repeated in such a way, so that the first flexible attitude control steel wire 8 conveys the nut blank to the leftmost push groove 10 in the push box 9 through the first inlet 13, the second air cylinder 14b drives the second push block 12 to move, the second push block 12 pushes the nut blank, under the pushing action of the second push block 12, the nut blank is sleeved on the second flexible attitude control steel wire 26, meanwhile, the nut blank which is not sleeved on the second flexible posture control steel wire 26 enters the next pushing groove 10 through the connecting hole 11 under the pushing of the second pushing block 12.

When the cylinder adjusting assembly that second ejector pad 12 corresponds breaks down, the bolt blank in the propelling movement box 9 can be piled up, and under the action of second ejector pad 12, the nut blank of piling up can get into storage case 34 through feedstock channel 35 and store.

The same as the first flexible posture control steel wire 8, the second flexible posture control steel wire 26 conveys the nut blank to a feed inlet 25 in the tapping box 19, then the third cylinder 24 starts to act, the third cylinder 24 pushes the nut blank into the tapping box 19, then the fourth cylinder 27 acts, the fourth cylinder 27 drives the second rotating rod 28 to rotate, the second rotating rod 28 drives the push rod 30 to move back and forth, the push rod 30 pushes the nut blank, then the motor 32 starts, the output shaft of the motor 32 drives the screw tap 33 to rotate, then the fifth cylinder acts, the fifth cylinder drives the motor 32 to move back and forth, so as to drive the screw tap 33 to move back and forth, the screw tap 33 taps the nut blank, after tapping, the motor 32 stops acting, the third cylinder 24 and the fourth cylinder 27 return to the initial positions, then the fifth cylinder continues to move for a certain distance, the screw tap 33 pushes the tapped nut out of the tapping box 19 from the push hole 22, the nut drops under the action of gravity, and then the fifth cylinder returns to the initial position to prepare for the next round of tapping. The nuts after being processed fall into the nut box through the nut grooves 36 under the action of gravity, so that the nuts are collected. The chips produced after tapping fall onto the conveyor belt 37 under the action of gravity, and the conveyor belt 37 transports the chips to a slag box for centralized processing.

The bolt blank is degreased again in the process of driving the bolt blank by the second flexible posture control steel wire 26, so that the oil can be separated from the bolt blank more cleanly. The separated oil falls into the oil collecting box under the action of gravity, so that the separated oil is collected.

Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

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