阅读说明：本技术 一种节能环保材料生产用磨削工艺 (Grinding process for producing energy-saving and environment-friendly material ) 是由 林伟 于 2021-09-06 设计创作，主要内容包括：本发明公开了一种节能环保材料生产用磨削工艺,具体包括以下步骤：S1、将原料通过弧形成形模具成形；S2、再经过机加工成所需尺寸要求；S3、然后将机加工后的环保材料型材安装于磨削成形设备进行集中磨削处理,本发明涉及节能环保材料生产技术领域。该节能环保材料生产用磨削工艺,可实现同时对多个弧形型材进行磨削处理,大大增加了生产人员的工作负担,实现通过采用弧形夹具来适配多个弧形型材的夹取,并配合长条式磨削设计,来使整个磨削设备能够与型材弧形匹配磨削,很好的达到了既快速又高效的进行型材磨削处理的目的,处理效率高,从而大大方便了人们的使用。(The invention discloses a grinding process for producing an energy-saving environment-friendly material, which specifically comprises the following steps: s1, forming the raw materials through an arc forming die; s2, machining to meet the required size requirement; s3, mounting the machined environment-friendly material section on grinding forming equipment for centralized grinding treatment, and the invention relates to the technical field of energy-saving environment-friendly material production. This grinding technology is used in production of energy-concerving and environment-protective material can realize carrying out the grinding to a plurality of arc section bars simultaneously and handle, greatly increased producers 'work burden, the realization is got through the clamp that adopts a plurality of arc section bars of arc anchor clamps come the adaptation to cooperate the design of rectangular type grinding, make whole grinding equipment can match the grinding with the section bar arc, fine reached not only quick but also the efficient carry out the purpose that the section bar grinding was handled, the treatment effeciency is high, thereby people's use has been made things convenient for greatly.)

1. The grinding process for producing the energy-saving and environment-friendly material is characterized by comprising the following steps of: the method specifically comprises the following steps:

s1, forming the raw materials through an arc forming die;

s2, machining to meet the required size requirement;

s3, mounting the machined environment-friendly material section on grinding forming equipment for centralized grinding treatment;

wherein the grinding forming device in the step S3 comprises a base frame (1) and a transverse plate (2) fixedly arranged at the top of the base frame (1), a top frame (3) is fixedly arranged on one side of the top of the transverse plate (2) through a bracket, a semi-cylinder body (4) is fixedly arranged at the bottom of the top frame (3), an installation groove (5) is arranged at the bottom of the semi-cylinder body (4), and the inside of the mounting groove (5) is provided with a mounting component (6), the bottom of the top frame (3) and two sides of the semi-cylinder (4) are provided with grinding mechanisms (7), and the other side of the top of the transverse plate (2) is respectively and fixedly provided with a control unit (8) and a spraying assembly (9), a through hole (10) is arranged at the top of the transverse plate (2) and under the semi-cylinder (4), a receiving pool (11) is arranged at the bottom of the inner wall of the underframe (1) and is positioned right below the through hole (10);

the grinding mechanism (7) comprises a first arc-shaped plate (71) and a second arc-shaped plate (72) which are fixedly arranged on the front side and the rear side of the semi-cylinder body (4) respectively, first arc-shaped sliding grooves (73) are formed in the connecting positions of the first arc-shaped plate (71) and the second arc-shaped plate (72) and the semi-cylinder body (4), second arc-shaped sliding grooves (74) are formed in the positions, far away from the semi-cylinder body (4), of the first arc-shaped plate (71) and the second arc-shaped plate (72), a first grinding roller (75) is connected between the two first arc-shaped sliding grooves (73) in a sliding mode, a second grinding roller (76) is connected between the two second arc-shaped sliding grooves (74) in a sliding mode, the first grinding roller (75) and the second grinding roller (76) are separated by the cylinder wall of the semi-cylinder body (4), and swing plates (77) are connected to the outer sides of the first arc-shaped plate (71) and the second arc-shaped plate (72) in a rotating mode through rotating shafts, rectangular hole (78) with first grinding roller (75) and second grinding roller (76) looks adaptation is seted up to one side of pendulum plate (77), and first grinding roller (75) and second grinding roller (76) all run through rectangular hole (78) and extend to one side of rectangular hole (78), first grinding roller (75) and second grinding roller (76) extend to the equal fixed mounting of one end of rectangular hole (78) have servo motor (79), and one side of first arc (71) has swing motor (710) through link fixed mounting, the output shaft of swing motor (710) passes through pivot fixed connection on shaft coupling and first arc (71), through swing motor (710) drive pendulum plate (77) use the axle center of pivot to swing for circular, the both ends of first grinding roller (75) and second grinding roller (76) all are provided with adjusting part (711), one side of the adjusting component (711) is fixedly connected with the swinging plate (77) through a connecting rod penetrating through the rectangular hole (78);

the adjusting assembly (711) comprises a box body (7111) fixedly installed on a swinging plate (77) through a connecting rod, one side of the inner wall of the box body (7111) is rotatably connected with a bidirectional screw (7112) through a bearing, one end of the bidirectional screw (7112) penetrates through the box body (7111) and extends to the outside of the box body (7111), the outer surface of the bidirectional screw (7112) positioned inside the box body (7111) is in threaded connection with two threaded sleeves (7113), the thread screwing directions of the two threaded sleeves (7113) sleeved on the bidirectional screw (7112) are opposite, the tops of the two threaded sleeves (7113) are fixedly provided with lantern rings (7114) matched with a first grinding roller (75) and a second grinding roller (76), the tops of the two lantern rings (7114) are in sliding connection with the top of the inner wall of the box body (7111) through sliding pieces, and sliding layers (7115) are adhered to the inner walls of the two lantern rings (7114) through adhesives, and one side of the box body (7111) is fixedly provided with a limit component (7116) matched with the bidirectional screw rod (7112).

2. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: spacing subassembly (7116) is including disk body (71161) of fixed mounting on box body (7111) one side, the center department of disk body (71161) offer with round hole (71162) of two-way screw rod (7112) looks adaptation, and one side of disk body (71161) offer with the communicating screw hole (71163) of round hole (71162), the internal thread of screw hole (71163) is connected with lock bolt (71164) with two-way screw rod (7112) looks adaptation.

3. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: the number of the mounting grooves (5) and the mounting assemblies (6) is at least three, and the three mounting grooves (5) and the mounting assemblies (6) are uniformly arranged at the bottom of the semi-cylinder body (4).

4. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1 or 3, wherein: installing component (6) have been seted up draw-in groove (61) including seting up in mounting groove (5) inner wall right side and rear side spare, the inside of draw-in groove (61) all is through spring (62) fixedly connected with cardboard (63), and the inner wall fixedly connected with hydraulic stem (64) of draw-in groove (61), the end that stretches out of hydraulic stem (64) passes through one side fixed connection of connecting piece and cardboard (63).

5. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: the quantity of hydraulic stem (64) is four at least, and two hydraulic stem (64) are a set of, and the installation is a set of in every draw-in groove, the logical oil mouth of hydraulic stem (64) leads to the oil mouth intercommunication of hydraulic unit in pipeline and spray unit (9).

6. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: spray assembly (9) including through support fixed mounting in lift hydraulic stem (91) on diaphragm (2) and fixed mounting on diaphragm (2) supply liquid unit (92), the end that stretches out of lift hydraulic stem (91) has shower head (93) through support fixed mounting, and supplies the feed liquor mouth of liquid unit (92) to pass through the inlet intercommunication of hose and shower head (93).

7. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: the fixed cover of the one end that two-way screw rod (7112) extended to box body (7111) outside is equipped with pointer (12), and limit component (7116)'s one side is carved with scale (13) with pointer (12) looks adaptation.

8. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: the two sliding layers (7115) are both made of PTFE polytetrafluoroethylene Teflon materials.

9. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: the thickness of the semi-cylinder body (4) is smaller than that of the arc-shaped environment-friendly section bar to be ground, and the aim is to ensure that the arc-shaped environment-friendly section bar to be ground is completely contacted and ground with the first grinding roller (75) and the second grinding roller (76).

10. The grinding process for producing the energy-saving and environment-friendly material as claimed in claim 1, wherein the grinding process comprises the following steps: the groove width of the first arc-shaped groove (73) and the second arc-shaped groove (74) is smaller than the diameter of a connecting shaft of the first grinding roller (75) and the second grinding roller (76), and the first grinding roller (75) and the second grinding roller (76) can be enabled to perform fine adjustment movement in the first arc-shaped groove (73) and the second arc-shaped groove (74).

Technical Field

The invention relates to the technical field of energy-saving and environment-friendly material production, in particular to a grinding process for producing an energy-saving and environment-friendly material.

Background

The energy-saving material is a related material applied to the energy-saving and environment-friendly industry in a broad sense, the energy-saving and environment-friendly industry is an industry for providing a technical basis and equipment guarantee for saving energy resources, developing circular economy and protecting environment, mainly comprises the energy-saving industry, the resource recycling industry and the environment-friendly equipment industry, and relates to energy-saving and environment-friendly technology and equipment, energy-saving products and services; its six fields include: energy-saving technology and equipment, efficient energy-saving products, energy-saving service industry, advanced environment-friendly technology and equipment, environment-friendly products and environment-friendly services, wherein the energy-saving environment-friendly materials are most used in practical application, such as building heat-insulating materials, building waterproof materials, energy-saving doors and windows and energy-saving glass, the energy-saving environment-friendly materials are most common section bars, the section bars need to be machined in a large amount in the practical use process to meet the practical use requirement, and the grinding work on the arc-shaped section bars is an important process in the production process of many energy-saving environment-friendly materials.

Refer to chinese patent publication No. CN111702624A a grinding device for processing arc-shaped parts, through setting up centre gripping arc groove and arch for the buffer board can carry out the centre gripping to the clamping part of part different shapes, thereby the clamping of part of being convenient for is fixed, has improved the machining efficiency of part, is favorable to reducing the processing cost, further increases the processing benefit.

Referring to a grinding device for processing arc-shaped workpieces with Chinese patent publication No. CN212470912U, the arc-shaped workpieces are connected on a movable frame by utilizing a sliding seat, and a lead screw motor drives a lead screw to drive the arc-shaped workpieces to move back and forth, and simultaneously, a grinding wheel carries out grinding processing on the arc-shaped surfaces of the arc-shaped workpieces, so that the linkage performance is good, the processing efficiency is high, and the grinding quality is uniform.

A comprehensive analysis of the above referenced patents can yield the following drawbacks:

1) the existing grinding equipment can only realize grinding treatment on a group of arc-shaped sections once in the process of grinding the arc-shaped sections, and has low treatment efficiency, for example, refer to a grinding device for processing arc-shaped parts of patent CN111702624A and a grinding device for processing arc-shaped workpieces of CN212470912U, and then grinding treatment on a plurality of arc-shaped sections cannot be realized simultaneously due to the limitation of clamp design in the process of grinding the arc-shaped grooves, so that the work burden of production personnel is greatly increased, the clamping and the clamping of the plurality of arc-shaped sections by adopting the arc-shaped clamps can not be realized, and the long strip type grinding design is matched, so that the whole grinding equipment can be matched with the arc-shaped sections for grinding, the purpose of carrying out the section grinding treatment quickly and efficiently can not be achieved, and great inconvenience is brought to the use of people.

2) The existing arc-shaped environment-friendly section bar is in the grinding process, the grinding size is adjusted fussy, the different thicknesses of the grinding section bar are adjusted, the feeding amount of the grinding section bar can only be controlled, the grinding treatment is carried out by controlling the working mode of the grinding section bar, then the grinding treatment is carried out by turning equipment or manual turning, and then the grinding treatment of the other side is carried out, for example, the grinding device for processing arc-shaped parts of patent CN111702624A and the grinding device for processing arc-shaped workpieces of CN212470912U are referred, the use is fussy, the labor intensity of production personnel is increased, the feeding amount of the grinding section bar can not be adjusted once, the automatic grinding of the two sides of the arc-shaped section bar can be simultaneously completed, and the environment-friendly material production enterprises are very unfavorable.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a grinding process for producing an energy-saving and environment-friendly material, which solves the problems that the existing grinding equipment can only grind a group of arc-shaped sections once in the process of grinding the arc-shaped sections, the processing efficiency is low, the grinding of a plurality of arc-shaped sections can not be simultaneously realized, the work burden of production personnel is greatly increased, the arc-shaped clamp can not be adopted to clamp the plurality of arc-shaped sections, and the long strip type grinding design is matched to ensure that the whole grinding equipment can be matched with the arc shape of the section for grinding the section rapidly and efficiently.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: a grinding process for producing energy-saving and environment-friendly materials specifically comprises the following steps:

s1, forming the raw materials through an arc forming die;

s2, machining to meet the required size requirement;

and S3, mounting the machined environment-friendly material section on grinding forming equipment for concentrated grinding treatment.

Wherein, the grinding former in step S3 includes chassis and fixed mounting in the diaphragm at chassis top, there is a frame in one side at diaphragm top through support fixed mounting, and the bottom fixed mounting who pushes up the frame has half barrel, the mounting groove has been seted up to the bottom of half barrel, and the inside of mounting groove is provided with the installation component, the bottom of pushing up the frame and the both sides that are located half barrel are provided with grinding mechanism, and the opposite side at diaphragm top fixed mounting has control unit and spray assembly respectively, the top of diaphragm just is located half barrel and has seted up the through-hole under, the material pond has been placed under the bottom of chassis inner wall just is located the through-hole.

The grinding mechanism comprises a first arc-shaped plate and a second arc-shaped plate which are fixedly arranged on the front side and the rear side of the semi-cylinder respectively, first arc-shaped chutes are formed in the connecting positions of the first arc-shaped plate and the second arc-shaped plate with the semi-cylinder respectively, second arc-shaped chutes are formed in the positions of the first arc-shaped plate and the second arc-shaped plate far away from the semi-cylinder respectively, a first grinding roller is connected between the two first arc-shaped chutes in a sliding manner, a second grinding roller is connected between the two second arc-shaped chutes in a sliding manner, the first grinding roller and the second grinding roller are separated by the cylinder wall of the semi-cylinder, swing plates are rotatably connected to the outer sides of the first arc-shaped plate and the second arc-shaped plate through rotating shafts, rectangular holes matched with the first grinding roller and the second grinding roller are formed in one side of each swing plate, the first grinding roller and the second grinding roller penetrate through the rectangular holes and extend to one side of the rectangular holes, and servo motors are fixedly arranged at the ends of the first grinding roller and the second grinding roller extending to the rectangular holes, and one side of first arc has swing motor through link fixed mounting, swing motor's output shaft passes through pivot fixed connection on shaft coupling and the first arc, through swing motor drives the axle center that the swing plate used the pivot and swings as circular, the both ends of first grinding roller and second grinding roller all are provided with adjusting part, and one side of adjusting part all runs through the rectangular hole through the connecting rod and carries out fixed connection with the swing plate.

The adjusting part comprises a box body fixedly installed on the swing plate through a connecting rod, one side of the inner wall of the box body is connected with a bidirectional screw rod in a rotating mode through a bearing, one end of the bidirectional screw rod penetrates through the box body and extends to the outside of the box body, the outer surface of the bidirectional screw rod, which is located inside the box body, is connected with two threaded sleeves, and the threads of the two threaded sleeves, which are sleeved on the bidirectional screw rod, are opposite in rotating direction and two, wherein the top of each threaded sleeve is fixedly provided with a lantern ring matched with a first grinding roller and a second grinding roller, the tops of the two lantern rings are connected with the inner wall of the box body in a sliding mode through a sliding piece, and the inner wall of each lantern ring is adhered with a sliding layer through an adhesive, and one side of the box body is fixedly provided with a limiting component matched with the bidirectional screw rod.

Preferably, the limiting assembly comprises a disc body fixedly mounted on one side of the box body, a round hole matched with the two-way screw is formed in the center of the disc body, a threaded hole communicated with the round hole is formed in one side of the disc body, and a locking bolt matched with the two-way screw is in threaded connection with the inner portion of the threaded hole.

Preferably, the number of the mounting grooves and the mounting assemblies is at least three, and the three mounting grooves and the mounting assemblies are uniformly arranged at the bottom of the semi-cylinder body.

Preferably, the mounting assembly comprises a clamping groove which is formed in the right side of the inner wall of the mounting groove and a rear side part, the clamping groove is formed in the inner portion of the clamping groove and is fixedly connected with a clamping plate through a spring, a hydraulic rod is fixedly connected to the inner wall of the clamping groove, and the extending end of the hydraulic rod is fixedly connected with one side of the clamping plate through a connecting piece.

Preferably, the number of hydraulic stems is four at least, and two hydraulic stems are a set of, and a set of installation is in every draw-in groove, the logical oil port of hydraulic stem passes through the pipeline and leads to the oil port intercommunication of hydraulic unit in the unit that sprays.

Preferably, the spray assembly comprises a lifting hydraulic rod fixedly mounted on the transverse plate through a support and a liquid supply unit fixedly mounted on the transverse plate, the extending end of the lifting hydraulic rod is fixedly provided with a spray head through a support, and a liquid inlet of the liquid supply unit is communicated with a liquid inlet of the spray head through a hose.

Preferably, the fixed cover of one end that two-way screw rod extends to the box body outside is equipped with the pointer, and limit component's one side is carved with the scale with pointer looks adaptation.

Preferably, both the sliding layers are made of PTFE polytetrafluoroethylene Teflon materials.

Preferably, the thickness of the semi-cylinder body is smaller than that of the arc-shaped environment-friendly section bar to be ground, so as to ensure that the arc-shaped environment-friendly section bar to be ground is in complete contact grinding with the first grinding roller and the second grinding roller.

Preferably, the width of the first arc-shaped groove and the second arc-shaped groove is smaller than the diameter of the connecting shaft of the first grinding roller and the second grinding roller, so that the first grinding roller and the second grinding roller can be finely adjusted and moved in the first arc-shaped groove and the second arc-shaped groove.

(III) advantageous effects

The invention provides a grinding process for producing an energy-saving and environment-friendly material. Compared with the prior art, the method has the following beneficial effects:

(1) the grinding process for producing the energy-saving and environment-friendly material comprises a bottom frame and a transverse plate fixedly arranged at the top of the bottom frame, wherein a top frame is fixedly arranged on one side of the top of the transverse plate through a support, a semi-cylinder is fixedly arranged at the bottom of the top frame, a mounting groove is formed in the bottom of the semi-cylinder, a mounting assembly is arranged in the mounting groove, grinding mechanisms are arranged at the bottom of the top frame and positioned on two sides of the semi-cylinder, a control unit and a spraying assembly are respectively and fixedly arranged on the other side of the top of the transverse plate, a through hole is formed in the top of the transverse plate and positioned under the semi-cylinder, a material receiving pool is arranged at the bottom of the inner wall of the bottom frame and positioned under the through hole, a plurality of arc-shaped materials can be simultaneously ground, the work burden of production personnel is greatly increased, the arc-shaped clamp is adapted to clamping of the plurality of arc-shaped materials, and the strip type grinding design is matched, the whole grinding equipment can be matched with the arc of the sectional material for grinding, the purpose of carrying out sectional material grinding treatment fast and efficiently is well achieved, the treatment efficiency is high, and therefore the use of people is greatly facilitated.

(2) The grinding process for producing the energy-saving and environment-friendly material comprises an adjusting component and a grinding component, wherein the adjusting component comprises a box body fixedly arranged on a swinging plate through a connecting rod, one side of the inner wall of the box body is rotatably connected with a bidirectional screw rod through a bearing, one end of the bidirectional screw rod penetrates through the box body and extends to the outside of the box body, the outer surface of the bidirectional screw rod positioned in the box body is in threaded connection with two threaded sleeves, the thread turning directions of the two threaded sleeves sleeved on the bidirectional screw rod are opposite, the tops of the two threaded sleeves are fixedly provided with lantern rings matched with a first grinding roller and a second grinding roller, the tops of the two lantern rings are in sliding connection with the top of the inner wall of the box body through sliding pieces, the inner walls of the two lantern rings are adhered with sliding layers through adhesives, one side of the box body is fixedly provided with a limiting component matched with the bidirectional screw rod, and fine-adjustment grinding can be realized in a mode of adopting double-roller spacing adjustment, grinding size is adjusted simply, and need not through turn-over equipment or artifical turn-over, carries out another side grinding again and handles, can carry out grinding to two sides simultaneously, and is simple to use, has alleviateed producers' intensity of labour, has realized once whetting a knife through adjusting and has fed the volume, can accomplish and carry out automatic grinding simultaneously to the two sides of arc section bar to it is very useful to environmental protection material manufacturing enterprise.

(3) This grinding technology is used in production of energy-concerving and environment-protective material, its installation component has seted up the draw-in groove including seting up in mounting groove inner wall right side and rear side spare, the inside of draw-in groove all is through spring fixedly connected with cardboard, and the inner wall fixedly connected with hydraulic stem of draw-in groove, one side fixed connection that the end that stretches out of hydraulic stem passes through connecting piece and cardboard can realize installing arc environmental protection section bar fast, has made things convenient for people's use greatly, can reach the purpose that the fast-assembling is unloaded soon, production efficiency is high.

(4) This grinding process is used in production of energy-concerving and environment-protective material, its spray assembly includes through support fixed mounting lift hydraulic stem on the diaphragm and the liquid supply unit of fixed mounting on the diaphragm, the end that stretches out of lift hydraulic stem has the shower head through support fixed mounting, and the liquid inlet intercommunication that leads to the liquid mouth of liquid supply unit through hose and shower head, can realize spraying the humidification to the dust that the grinding produced and subside, thereby ensure that dust content reaches the qualification requirement in the whole workshop, avoid causing harm to producers' healthy.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of a portion of the invention at A in FIG. 1;

FIG. 3 is a front view of the structure of the present invention;

FIG. 4 is a top view of the structure of the present invention;

FIG. 5 is a schematic structural view of a half cylinder of the present invention;

FIG. 6 is a cross-sectional view of a half-cylinder configuration of the present invention;

FIG. 7 is a schematic structural view of a wobble plate of the present invention;

FIG. 8 is a top view of the interior of the present invention;

FIG. 9 is an enlarged view of a portion of the invention at B in FIG. 8;

FIG. 10 is a cross-sectional view of the adjustment assembly of the present invention;

fig. 11 is a schematic structural view of the spacing assembly of the present invention.

In the figure, 1 chassis, 2 transverse plates, 3 top frame, 4 semi-cylinders, 5 mounting grooves, 6 mounting components, 61 clamping grooves, 62 springs, 63 clamping plates, 64 hydraulic rods, 7 grinding mechanisms, 71 first arc-shaped plates, 72 second arc-shaped plates, 73 first arc-shaped sliding grooves, 74 second arc-shaped sliding grooves, 75 first grinding rollers, 76 second grinding rollers, 77 swinging plates, 78 rectangular holes, 79 servo motors, 710 swinging motors, 711 adjusting components, 7111 box bodies, 7112 bidirectional screws, 7113 threaded sleeves, 7114 lantern rings, 7115 sliding layers, 7116 limiting components, 71161 disk bodies, 71162 round holes, 71163 threaded holes, 71164 locking bolts, 8 control units, 9 spraying components, 91 lifting hydraulic rods, 92 liquid supply units, 93 spraying heads, 10 through holes, 11 material receiving tanks, 12 pointers and 13 scales are arranged.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 11, an embodiment of the present invention provides a technical solution: a grinding process for producing energy-saving and environment-friendly materials specifically comprises the following steps:

s1, forming the raw materials through an arc forming die;

s2, machining to meet the required size requirement;

and S3, mounting the machined environment-friendly material section on grinding forming equipment for concentrated grinding treatment.

Wherein, the grinding forming device in the step S3 comprises an underframe 1 and a transverse plate 2 fixedly installed on the top of the underframe 1, one side of the top of the transverse plate 2 is fixedly provided with a top frame 3 through a bracket, the bottom of the top frame 3 is fixedly provided with a half cylinder 4, the bottom of the half cylinder 4 is provided with a mounting groove 5, the mounting groove 5 is internally provided with a mounting component 6, the number of the mounting groove 5 and the mounting component 6 is at least three, the three mounting grooves 5 and the mounting components 6 are uniformly arranged on the bottom of the half cylinder 4, the bottom of the top frame 3 and two sides of the half cylinder 4 are provided with grinding mechanisms 7, the other side of the top of the transverse plate 2 is respectively fixedly provided with a control unit 8 and a spray component 9, the control unit 8 comprises a controller fixedly installed inside and a control panel fixedly installed outside, the top of the transverse plate 2 and a through hole 10 is arranged under the half cylinder 4, a receiving pool 11 is arranged at the bottom of the inner wall of the underframe 1 and is positioned right below the through hole 10.

As shown in fig. 1-4 and fig. 7, in the embodiment of the present invention, the grinding mechanism 7 includes a first arc-shaped plate 71 and a second arc-shaped plate 72 respectively fixedly installed on the front side and the rear side of the half cylinder 4, the first arc-shaped plate 71 and the second arc-shaped plate 72 are both provided with a first arc-shaped chute 73 at the connection position with the half cylinder 4, the first arc-shaped plate 71 and the second arc-shaped plate 72 are both provided with a second arc-shaped chute 74 at the position away from the half cylinder 4, a first grinding roller 75 is slidably connected between the two first arc-shaped chutes 73, a second grinding roller 76 is slidably connected between the two second arc-shaped chutes 74, the thickness of the half cylinder 4 is smaller than that of the arc-shaped environmental protection profile to be ground, in order to ensure that the arc-shaped environmental protection profile to be ground is completely ground in contact with the first grinding roller 75 and the second grinding roller 76, the first grinding roller 75 and the second grinding roller 76 are separated by the cylinder wall of the half cylinder 4, and the outer sides of the first arc-shaped plate 71 and the second arc-shaped plate 72 are both rotatably connected with a swinging plate 77 through a rotating shaft, the groove widths of the first arc-shaped groove 73 and the second arc-shaped groove 74 are smaller than the diameters of connecting shafts of the first grinding roller 75 and the second grinding roller 76, so that the first grinding roller 75 and the second grinding roller 76 can perform fine adjustment movement in the first arc-shaped groove 73 and the second arc-shaped groove 74, one side of the swing plate 77 is provided with a rectangular hole 78 matched with the first grinding roller 75 and the second grinding roller 76, the first grinding roller 75 and the second grinding roller 76 penetrate through the rectangular hole 78 and extend to one side of the rectangular hole 78, one ends of the first grinding roller 75 and the second grinding roller 76 extending to the rectangular hole 78 are fixedly provided with a servo motor 79, one side of the first arc-shaped plate 71 is fixedly provided with a swing motor 710 through a connecting frame, the swing motor 710 and the servo motor 79 are both provided with programmable servo motors with the model number of MR-E10A-KH003100, an output shaft of the swing motor 710 is fixedly connected with a rotating shaft on the first arc-shaped plate 71 through a coupling, the swing plate 77 is driven by the swing motor 710 to swing with the axis of the rotating shaft as a circle, the two ends of the first grinding roller 75 and the second grinding roller 76 are both provided with the adjusting component 711, and one side of the adjusting component 711 is fixedly connected with the swing plate 77 through the connecting rod penetrating through the rectangular hole 78.

As shown in fig. 10, in the embodiment of the present invention, the adjusting assembly 711 includes a box body 7111 fixedly mounted on the swing plate 77 through a connecting rod, one side of the inner wall of the box body 7111 is rotatably connected with a bidirectional screw 7112 through a bearing, one end of the bidirectional screw 7112 penetrates through the box body 7111 and extends to the outside of the box body 7111, the outer surface of the bidirectional screw 7112 located inside the box body 7111 is connected with two threaded sleeves 7113 in a threaded manner, the thread directions of the two threaded sleeves 7113 sleeved on the bidirectional screw 7112 are opposite, the tops of the two threaded sleeves 7113 are fixedly mounted with collars 7114 adapted to the first grinding roller 75 and the second grinding roller 76, the tops of the two collars 7114 are slidably connected with the top of the inner wall of the box body 7111 through a sliding member, the inner walls of the two collars 7114 are adhered with a sliding layer 7115 through an adhesive, and one side of the box body 7111 is fixedly mounted with a limit assembly 7116 adapted to the bidirectional screw 7112, the fixed cover of the outside one end of two-way screw rod 7112 extension box body 7111 is equipped with pointer 12, and limit component 7116's one side is carved with scale 13 with pointer 12 looks adaptation, and two slip layers 7115 all adopt PTFE polytetrafluoroethylene teflon material to make, and coefficient of friction is less, can not cause the influence to the rotation of first grinding roller 75 and second grinding roller 76.

As shown in fig. 11, in the embodiment of the present invention, the limiting component 7116 includes a tray 71161 fixedly mounted on one side of the box body 7111, a circular hole 71162 adapted to the bidirectional screw 7112 is formed at the center of the tray 71161, a threaded hole 71163 communicated with the circular hole 71162 is formed at one side of the tray 71161, and a locking bolt 71164 adapted to the bidirectional screw 7112 is threadedly connected to the inside of the threaded hole 71163.

As shown in fig. 8 and 9, in the embodiment of the present invention, the mounting assembly 6 includes a clamping groove 61 provided on the right side of the inner wall of the mounting groove 5 and on the rear side, clamping plates 63 are fixedly connected to the inside of the clamping groove 61 through springs 62, hydraulic rods 64 are fixedly connected to the inner wall of the clamping groove 61, the hydraulic rods 64 are small hydraulic cylinders of CE650-6 type, the extending ends of the hydraulic rods 64 are fixedly connected to one side of the clamping plates 63 through connecting members, the number of the hydraulic rods 64 is at least four, two hydraulic rods 64 are a group, one group is installed in each clamping groove, and oil inlets of the hydraulic rods 64 are communicated with oil inlets of the hydraulic units in the shower unit 9 through pipes.

As shown in fig. 1 and 3, in the embodiment of the present invention, the spray assembly 9 includes a lifting hydraulic rod 91 fixedly mounted on the transverse plate 2 through a support, and a liquid supply unit 92 fixedly mounted on the transverse plate 2, the lifting hydraulic rod 91 is a large hydraulic cylinder with a model number of HS01 · 210L, an extension end of the lifting hydraulic rod 91 is fixedly mounted with a spray head 93 through a support, and a liquid through port of the liquid supply unit 92 is communicated with a liquid inlet of the spray head 93 through a hose.

Before use, a control program is recorded into a controller in the control unit 8 through the control unit 8, wherein the control program comprises the output power of the two servo motors 79, the angle 175-185 degrees of the rotation of the swing motor 710 for one period, the time of the rotation of the swing motor 710 for one period and the working pressure values of the spray pump and the hydraulic unit in the liquid supply unit 92.

Charging: firstly, go into mounting groove 5 with the arc environmental protection section bar card of waiting to grind processing in, extrude whole section bar with cardboard 63 through the spring, then spray hydraulic assembly and the solenoid valve in the hydraulic assembly and the hydraulic stem 64 intercommunication pipeline in the unit 9 through the control of control unit 8 control and begin work, make hydraulic stem 64 stretch out to will wait that the fine extrusion locking of grinding arc environmental protection section bar is in mounting groove 5.

Adjusting the distance between the grinding rollers: the size of the arc-shaped environment-friendly section bar to be ground is judged, conversion is carried out, the locking bolt 71164 is screwed out from the threaded hole 71163, the locking bolt 71164 and the two-way screw 7112 are not restrained, a manufacturer holds the rotating head at the outer end of the two-way screw 7112 to observe the pointer 12 and the scales 13, the two-way screw 7112 rotates to a required angle, along with the rotation of the two-way screw 7112, the lantern ring 7114 is driven to move in the same direction or in the opposite direction through the threaded sleeve 7113, the distance between the first grinding roller 75 and the second grinding roller 76 is adjusted to a required distance, after the adjustment is finished, the locking bolt 71164 is screwed into the threaded hole 71163, the two-way screw 7112 is restrained, and the adjustment of the distance between the grinding rollers can be finished.

Grinding treatment: the production personnel controls the servo motor 79 and the swing motor 710 to start working through a control panel on the control unit 8, the two servo motors 79 respectively drive the first grinding roller 75 and the second grinding roller 76 to rotate, and the swing motor 710 will slowly swing the first grinding roller 75 and the second grinding roller 76 rotating through the swing plate 77 along the first arc-shaped slot 73 and the second arc-shaped slot 74, thereby quickly grinding the inner surface and the outer surface of the arc-shaped environment-friendly section bar which is filled with materials and is to be ground, in the grinding process, a liquid supply pump in the liquid supply unit 92 is controlled by the control unit 8 to pump water into the spray header 93 for spraying, and (3) performing dust fall treatment on the grinding dust in the semi-cylinder 4, and enabling the dusted sewage to flow into the material receiving tank 11 through the through hole for centralized collection, so that the whole processing process of the grinding process for producing the energy-saving and environment-friendly material is completed.

And those not described in detail in this specification are well within the skill of those in the art.

The clamping plate is in an arc shape matched with the section of the arc-shaped environment-friendly section bar to be ground, and the purpose of the clamping plate is to ensure that the arc-shaped environment-friendly section bar to be ground is well extruded and installed in the installation groove.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.